web: ppt presentation jan 17.pdf · added new facilities/plants –at bawal, bhiwadi, sanand,...
TRANSCRIPT
Web: www.ricoauto.in
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To be the preferred supplier to OEM’s across the Globe.Vision
Strategies
World Class QualityISO TS 16949, ISO 14001,
OHSAS 18001
Preferred SupplierCustomer Focused Enterprise,
Efficient Account, Program &
Launch Management
GlobalizationGlobal Terms, Global Presence &
Scale
Integrated Services -Concept of DeliveryDesign, & Development , Testing &
Validation, Tooling & Prototyping,
Casting(Aluminum & Ferrous),
Machining & Assembly, Logistics
Management
PeopleTraining, Skill Building,
Empowerment and Leadership
Shareholder ValueFocus on return on Capital
Employed Consistent Dividend
Distribution
RICO AUTO INDUSTRIES LIMITED
Next >
Web: www.ricoauto.in
ET
IC
EX
ENTREPRENEURSHIPThe power of perusing new challenges
with speed, flexibility and ownership
TEAMWORKThe power of working together
INTEGRITYThe power of honesty and transparency
COMMITMENTThe power of responsibility, accountability and ownership
EXCELLENCEThe power of being the best
Core Values
Web: www.ricoauto.in
ISO
14001OHSAS
18001
OEM
Supplier
ISO-TS
16949
Dies &
Moulds
Design &
Development
Ferrous &
Aluminium
Casting &
Machining
RICO Group Combined Turnover $ 250 Million
Web: www.ricoauto.in
R&D Center Started
Added Customers – NISSAN, TATA (Small Car Project), Perkins2004-06
Technical Collaboration FCC Japan
Commercial Production Started (1986)
Aluminium Die Casting & Machining (Dharuhera)
Focus – Hero Honda & Maruti Suzuki1985-86
ISO 9000International Market OEM Supplier – MEC Japan
Ferrous Casting & Machining (Gurgaon)
Focus – Maruti Suzuki
1990-92
QS 9000
TS 16949
ISO 14001
OHSAS 18001
FORD Q1
CAT SQEP-Bronze
Full Service Engineering Design Development
Added Customers – FORD, LandRover, Jaguar2000-02
JV (50:50) FCC RICO (Clutch Assembly)
Started Exports – GM, Eaton, Cummins1994-96
Aluminium Die Casting & Machining (Gurgaon)1999-00
Enhanced Ferrous and Aluminium Capacity
Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo2003-04
JV with MAGNA Powertrain (Oil Pump, Water Pump)
JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)
Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW
2007-09
2010-14Added new facilities/Plants – At Bawal, Bhiwadi, Sanand, Chennai & Haridwar
Added Customers – Musashi, GKN, Toyota, Bentley, VW, Kohler
.
Web: www.ricoauto.in
CHENNAI (Al. HPDC, Machining)
BHIWADI / PATHREDI (Machining)
HARIDWAR(Al. HPDC, Machining)
GURGAON(Corporate, R&D, Tool Manufacturing, Ferrous Casting, Al. HPDC, Machining)
BAWAL(Al. HPDC, Machining)
DHARUHERA (Al. HPDC, Machining)
MANESAR (Al. GDC, Machining)
SANAND (Al. HPDC, Machining)
27 Acres15 Acres
12 Acres
5 Acres
2 Acres5 Acres
5.5 Acres
12 Acres
Web: www.ricoauto.in
Ferrous Machine Shop – 3
Multi Floor
Aluminum
HPDC Plant 2
Aluminum
HPDC Plant 1
Ferrous Machine Shop–1
Ferrous Foundry - 1
Corporate
Office
Ferrous
Foundry - 2
Power House
Utilities
Canteen
Training Room
R&D & Engg.
Center
Dies & Mould
Manufacturing
Division
Web: www.ricoauto.in
Rico Engine Business
Engine Block
(Renault, Tata)
Case Chain/ Case
Timing (Honda, Renault,
Suzuki)
Oil Pan
(Suzuki, Honda, GM,
Tata )
Bearing Cap
(Renault)
Exhaust Manifold
(Renault, Nissan,
Suzuki)
Turbo Outlet
(Renault)
EGR Pipe
(Renault)
Assy. Cover Cylinder
Head (Suzuki, GM)
Balancer Shaft
(GM)Cam Cap Support / Ladder
Frame (Renault, Suzuki)
Engine & Support Brackets
(Suzuki, Renault, VW,
Volvo)
Turbine/ Center Hsg
(Nissan, Tata, GM, Suzuki,
Fiat, Honda, Ford, Hyundai,
JCB)
Web: www.ricoauto.in
Rico Transmission Business
Transmission Case
(Eaton, Suzuki )
Shifter Forks
(Suzuki)
Differential Case & Housing
(BMW, GKN, Suzuki, Ford, Honda)
Clutch Housing
(Suzuki, Eaton )
Clutch Plate
(Eaton)
Ground Sleeve & Shaft
(Allison )Retainer Bearing
(Jatco)
Web: www.ricoauto.in
Over 100 High Pressure Die Casting Machines (135 – 2500 Tns Locking Force)
Largest High Pressure Die Casting Capacity in India including GDC & LPDC.
Web: www.ricoauto.in
4 Molding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)
Vertical Size ( 650 * 535 * 130~330) & Horizontal Size ( 610 * 510 * 200+200)
Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome
Ferrous - Infrastructure
Web: www.ricoauto.in
Over 1,500 Machines (CNCs & SPMs) +
One of the Largest Machining Facility in India
Over 50% of Our Product Range is with Assemblies
Web: www.ricoauto.in
Competitive Advantage: Manufacturing Experience Combined with CAD CAM CAE
Capabilities (Over 60 Seats)
CAD – CAM
NX, Pro E, Catia, C3P, Ideas, Vericut
CAE - FEA, CFD, Ansys, FCX, MSC Fatigue
Magmasoft, 3D Printing
Advantages
Concurrent Engineering with Customers
Inhouse Designing, Prototyping &
Special CNC Machine Building
Shorter development time.
Web: www.ricoauto.in
In-House Dies & Pattern Design & Manufacturing
Manufacture over 250 Dies & Patterns and 800 Die Inserts Annually
Design & Manufacturing
- Dies for HPDC Engine Blocks, Bed Plates, TM Cases upto 2500 T
- Dies for LPDC & GDC dies.
Web: www.ricoauto.in
Oil & Water Pump Housing &
Assemblies
Annual Capacity: 1.5 million
India & Italy
Web: www.ricoauto.in
Oil Pans & Timing Chain Covers
Annual Capacity: 850,000
India
Web: www.ricoauto.in
Cylinder Head Covers & Side Covers
Annual Capacity: 350,000 India, Europe & USA
Web: www.ricoauto.in
Cylinder Block (Petrol & Diesel)
Annual Capacity: 400,000India
Web: www.ricoauto.in
Fuel System Components
Annual Capacity: 250,000 USA, Europe, China & India
Web: www.ricoauto.in
Exhaust Manifolds
Annual Capacity : 200,000 India, Europe & Asia
Web: www.ricoauto.in
Main Bearing Caps
Annual Capacity : 4.2 million
India, Europe & USA
Web: www.ricoauto.in1/16/2017 Proprietary & Confidential 29
Retainer Bearing Assembly
Web: www.ricoauto.com
Annual Capacity : 400,000Japan & China
Web: www.ricoauto.in
Clutch Parts (Intermediate Plate & Pressure Plate) &
Rear Cases
Annual Capacity : 200,000 USA
Web: www.ricoauto.in
Anchor & Caliper Housings
Ferrous Parts- Engines parts
Annual Capacity: 500,000
India
Web: www.ricoauto.in
92.5% RICO
7.5% JenfeiAluminum Alloy Wheels
Two Wheelers
50% MAGNA
Powertrain
50% RICO
Oil Pump
Water Pump
(Automotive Engines)
(India & Europe)
Web: www.ricoauto.in
• Enhancing Environmental Sustainability
• Supporting Rural Development
• Providing Preventive Health Care
• Promoting Education & Skill Development
Construction of Community Centre Cleaning Drive
Tree Plantation
Corporate Social Responsibility
Web: www.ricoauto.in
Organizational HR / IR Initiatives
Employee Engagement & Nurturing Harmony
Induction Training – “Parichay” Company Wide Training – “Jagriti” Kaizen Award Ceremony
Best Work Place - Competition
Long Service AwardsSports Competition Yoga Training
Employees Children Safety Competition
Health Awareness Camp
Family Connect Program