welcome jindal aluminium limited bangalore, india
TRANSCRIPT
Babuji - The Visionary
“Man is the maker of his own destiny through self generation
of karmas / deeds for which he has got limited freewill and
gods role is like that of computer, generating results (justice)
besides forgiveness and mercy if sincerely prayed for. Effort
is the key to success in all understandings.”
Dr.Sitaram Jindal
JINDAL– a preview
• Fully integrated plant with in - house Billet casting unit with capacity of 1, 50,000 MT/annum.
• In house manufacturing of high precision and intricate Dies, with capacity of above 200 dies per month.
• Credit rating: We possess a credit rating of P1+ (the highest safety level) .
• Recently started (on going) Rolling Mill division• Contribution in development of Nation by various CSR
activities.
ALUMINIUM – a brief
• It is the 3rd most Abundant Metal in the Earth’s crust• Hans Christian Oersted produced the first few drops of
Aluminium in 1808• Napoleon Bonaparte used aluminium spoon & fork in
1879; Aluminium was then considered more noble and costlier than gold and silver.
• Hall–Héroult process is the major industrial process for the production of aluminium and is invented in 1886, made aluminium extraction economically viable.
Aluminium Extraction Process
• Mining of Bauxite• Crushing and Grinding • Treatment with Sodium Hydroxide (NaoH) to get Sodium
Aluminate• Hydrated Alumina is then Calcinated to get Dry Alumina• Fused salt electrolysis is done to get molten Aluminium• Casting
Aluminium - Primary Products
Rolling / Slab casting Direct Casting
Benefits of Aluminium
• Light Weight• Good strength to weight
ratio• Corrosion Resistance • High Electrical and
Thermal Conductivity• Attractive and Aesthetic
• High Ductility• Weld ability • High Impact absorption • Odorless • Durability• Versatility• Recyclability
Our Presence
Domestic Marketing• Production Unit & HO – Bangalore, Karnataka• 6 Branch Office’s – Delhi, Mumbai, Chennai, Cochin, Pune
& Ahmadabad • Dealers – 100 dealers Pan India
Export Marketing• Exporting to more than 250 customers covering 30
countries.
Foundry
• First to install Hot top casting facility from Loma, USA.• 4 melting furnaces with capacity of producing 350 tones logs per day.• Computerized Spectro Vac for analyzing liquid metal sample,
instantaneously.• Ecologically friendly Nitrogen degassing system used instead of harmful
Chlorine gas. • Continuous TIBAL grain refining and ceramic foam filtration system.• Continuous online homogenizing process.• Ultrasonic testing for logs to detect cracks and porosity.• Ultra modern filtering process for the molten metal to avoid inclusions during casting.
Alloy Manufactured• Electrical grade Aluminium conforming to E1E and E91E with high
conductivity. • For aircraft industry, Produced Aluminium – Copper Alloy in 2014 and
2024 specification.• For defence industry, Produced Aluminium – Zinc Alloy in 7075
specification.• Corrosion resistant Aluminium – Manganese alloys in 3000 series for
chemical industry.• Industrial alloys for marine application – Aluminium Magnesium alloy in
5000 series.• Aluminium – Magnesium – Silicon alloy for architectural use such as
6005, 6061, 6063, 6066, 6082, 6351 and 6262 with Bismuth.
Tool Shop• In house manufacturing of high precision and intricate Dies with complete
supporting tooling, with capacity of above 200 dies per month• First extruder in India to have Hyper Xtrude simulation software to control
critical dimensions and tolerances.• Latest CAD-CAM, Design, Drawing and Manufacturing facility.• Latest CNC machines for Wire Cut, CNC Milling, and Spark Erosion.• Imported heat resistant steel for dies such as QRO – 90 and H-13 in ESR
quality.• Vacuum heat treatment facility with fully automatic programme from stress
relieving to final tempering.• Surface treatment such as Nitriding and Tufftriding from Degussa, Germany.• Equipped with a Bank of nearly 25000 dies for 8000 profiles.
Production – Press DetailsEquipped with 7 presses having PLC controls from renowned
manufacturers. Press No. Tonnage Make CCD Billet Dia P1 750 Jindal (indigenous) 110 121 mm P2 1500 Lowey, USA 155 161 mm P3 2100 SMS, Germany 205 214 mm P4 1650 Tecalex, Spain 165 173 mm P5 2200 SMS, Germany OVAL 145 153 x 258 P6 4000 SMS, Germany 12” 390 304 mm P7 1650 UBE, Japan 155 161 mm
Production – Capacities & Capabilities
• Installed production capacity of 75000TPA, with 7 presses under one roof.
• Only extruder in India having Largest German make commercial extrusion press of 4000 UST with capacity to extrude profiles up – to 390 mm CCD.
• Can extrude flat of 425 mm wide, round tube of 256 mm dia and round bar of 290 mm dia.
• Separate solution treatment plant for harder alloys.• Ageing furnace with capacity to accommodate profiles up-to 11.8
mtr. length.
Applications
Automobile
Construction
Architectural
Industrial & Engineering
Applications
Transportation
Electrical & Electronics
Solar and Wind Power
Defense and Aerospace
Quality AssuranceComputerized Spectrometerfor metal analysis
Computerized Universal Testing Machine.
Profile measurementfacility up–to 500 mm CCD – ROMIDOT from Israel.
Micro processor based Aluminium Extrusion presses with PLC.
Hyper Xtrude simulation software for checking critical dimensions and tolerances.
R&D Division recognized by Department of Scientific and Industrial Research, Government of India.
Value Added ServicesWe take responsibility for value additions in your product through our
approve vendors for following facilities Anodizing
Chromotizing.
Powder Coating / PVDF coating.
Secondary operations – precisioncutting, punching, drilling,welding etc.
Aluminum vs UPVC
Aluminium UPVCFinishes Good with customized shaded Limited scopeSurface Burns/Scratches Resistance
Rework possible Not Possible
Joinery Neat Flush Finish Wielding joints, aesthetically not pleasing
Environmental Friendly Recyclable. Green metal Not Recyclable, manufacturing of UPVC is highly toxic
Discoloring The colors are long lasting Becomes yellow or sometimes Pink over a period of time
Severe Extreme Temperatures No change Cracking & Warping
Structural Strength Good structural strength Week in strength
Broken Glass ReplacementsIt is easy and can be done at the location
The shutter needs to be dismantled at the work shop
Achievements
First Indian extruderawarded with ISO 9001:2000
Only Indian extruder with ABS and HSB certification.
Export AwardsWinning EEPC award for Star Performer in exports from last 7
consecutive years by Government of India
Triple Bottom Line & Sustainability
Integrates well being of company, employees and community
Minimize environmental impact and use of non- renewable energy consumption
Profitability with corporate responsibility
Eco-friendly PolicyIt has established 12.04 MW Wind Power Mill for meeting 100% of the companies energy requirements and exporting excess power.
Established waste water treatment plant and recycling the water foragricultural purposes resulting in zero discharge.
Tree Planting in excess of 15000 trees in the campus to establish a green cover.
Recently awarded with 10 MW solar power project
Corporate Social responsibility
• The S R Jindal Prize of 1 crore each to intend to encourage and inspire those engaged in serving humanity and promoting moral values, corruption free society, peace, harmony, health, education, patriotism, national integration and religious tolerance without motive of personal gain. (www.sitaramjindalfoundation.org)
Corporate Social responsibility
Jindal Naturecure Institute wheredrugless healing therapy using Naturopathy, Yoga and diet are practiced.(www.jindalnaturecure.org)
Two Jindal CharitableHospitals for meeting health needs of nearly 2000 patients per day
Four Mobile medical vans visits 100 villages in a week providing medical facilities to 600 patients daily at their door step.
Corporate Social responsibility
• Jindal Public School with nearly 1800 children from neighboring villages.
• Jindal Pre-University College with nearly 400 girl students.• Jindal Degree College for Girls, In Computer Science and
Commerce,• Mahila Arts and Crafts Institute for teaching the art of garment
stitching, computer literacy, etc. for village destitute.• Adoption and completion of over 100 villages in Karnataka. • Extending financial support to more than 500 charitable
institutions annually. • More than 10000 scholarships awarded to students for pursuing
education.• Gold medals at various Universities and Colleges.
We Believe in ….
“Meeting the needs of the present, without compromising the ability of future generations to meet their own needs.”
Thank You