welcome to.... greatfoam group great foam products co., ltd. gf manufacturing co., ltd. integrated...
TRANSCRIPT
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Welcome to....
Greatfoam Group
Great Foam Products Co., Ltd.Great Foam Products Co., Ltd.
GF Manufacturing Co., LtdGF Manufacturing Co., Ltd..
Integrated Polyurethane Technology
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History
Mr. Sakda Tocharoen Mrs. Naphaporn Tocharoen.
Established in 1987
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Great Foam Group MilestoneGreat Foam Group Milestone
History
19871987 : Started business in : Started business in
a house garage as a house garage as ““Special Foam Part. Ltd.”Special Foam Part. Ltd.”
19891989 :: First factory: First factory: Great Foam Products Co., Ltd., Great Foam Products Co., Ltd., Located at Wor Por Aor 11 Lane ,Located at Wor Por Aor 11 Lane , Krathumban, Samut SakhonKrathumban, Samut Sakhon
1997: 1997: Relocated to larger facilityRelocated to larger facilityAt WirunrachLane,KrathumbandAt WirunrachLane,Krathumband,,Samutsakorn area 3 RaiSamutsakorn area 3 Rai
20072007 : : Estabish a new plant at Estabish a new plant at Bangpakong, ChachoengsaoBangpakong, Chachoengsao
area area 23.3.8423.3.84 Rai Rai
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• Location 88 Moo 1, Nhongjok Location 88 Moo 1, Nhongjok ,,
Bangpakong, Chachoengsao Bangpakong, Chachoengsao 2413024130
• TelephoneTelephone 038038--578 652-578 652-5656
• FaxFax 038-038-578 657-58578 657-58• E-Mail E-Mail
[email protected]@greatfoam.com• Website Website
www.greatfoam.comwww.greatfoam.com• Established Established Year 1989Year 1989• Plant Space Plant Space 10,000 m10,000 m22
• CapitalCapital 76,000,000 Baht76,000,000 Baht• ShareholderShareholder 100% Thai100% Thai• Employee Employee Total 198 Total 198
personspersons
About Us
• Location 88Location 88 Moo 1, Moo 1, Sukhaphibal 9 Lane, Sukhaphibal 9 Lane, Sedthakij Rd., Omnoi, Sedthakij Rd., Omnoi, Krathumban, Krathumban,
SamutsakornSamutsakorn 7413074130• TelephoneTelephone 02-02-
429-1381-2429-1381-2• FaxFax 02-429-02-429-
49324932• E-Mail E-Mail
[email protected]@greatfoam.com• Website Website
www.greatfoam.comwww.greatfoam.com• Established Established Year Year
19991999• Plant Space Plant Space
4,800 m4,800 m22
• CapitalCapital 12,000,000 12,000,000 BahtBaht
• ShareholderShareholder 100% 100% ThaiThai
• Employee Employee Total Total 100 persons100 persons
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To be a leader ofTo be a leader of
Polyurethane foamPolyurethane foam
manufacturer for all processesmanufacturer for all processes
เป็�นผู้��นในกรผู้ลิ�ตโพลิ�ยู�ร�เทน โฟม ครบกระบวนกรผู้ลิ�ต
Vision
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WE ARE…
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GFP.Organization
Aungaorn Somjit
President
Aornuma Rojthakeaw
(NAPHAPORN TOCHAROEN)Vice President
SAKDA TOCHAROEN
NAPHAPORN TOCHAROENAdminister
Factory Manager
Manager
Human resourcesAccounting and Finance SalesNatthapon TocharoenProduction Technical
Prawit PosungQuality
Nutthavout Jakkhohbak
Administer Mgr.
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Organization Chart of GFMOrganization Chart of GFM
PresidentSAKDA TOCHAROEN
(NAPHAPORN TOCHAROEN)Vice President
NAPHAPORN TOCHAROENAdminister Factory Manager
Ass.’t Factory Manager
Aornuma Rojthakeaw
Accounting and Finance Sales & Purchase
Production Mould QualityTechnical
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Our Products• Automotive• - Seat - Headrest• - Armrest - Footrest• - Roof liner - Energy absorption• - Floor carpet - Motorcycle&bicycle saddle• Furniture • - Chair cushion - Armrest • - Dentist chair - Furniture part• Construction• - Insulation foam• Health care• - Pillow - Folded mattress• - Neck rest pillow - Back rest pillow• - Waist rest pillow - Leg rest pillow• - Seat cushion - Meditation cushion • Made-to-order products• Bio-based Poly Urethane Foam• PU Foam mold and injection machine
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Business & Customers List
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Customers list
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AutomotiveOEMType
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AutomotiveOEMType
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AutomotiveOEMType
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AutomotiveAfter Market
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AutomotiveAfter Market
Racing Car
Motorcycle
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Furniture
Made from PU.Flexible Foam
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Furniture
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Health care
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Health care
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Made to Order
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PU. Rigid
High Density
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PU. Integral Foam
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GREAT FOAM PRODUCTS CO.,LTD.
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3. Cleaning mold4. Spraying wax5. Foam processing
6. Finishing
8. Packing
7. Quality checking
9. Loading Delivery
1. Incoming insert material
2 . Incoming chemical material
Process Flow Chart
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Process Control : PLC ProgramProcess Control : PLC Program
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Seat Line 1
Process Line
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• Design wire insert, anti-noise fabric, woven/ non-Design wire insert, anti-noise fabric, woven/ non-wovenwoven• Verify engineering change from CAD model given Verify engineering change from CAD model given by by customerscustomers• Check and verify weight and volumeCheck and verify weight and volume• Design PU foam mold (epoxy and aluminum)Design PU foam mold (epoxy and aluminum)
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30
GREAT FOAM PRODUCTS CO.,LTD.
Al Mold Manufacturing Capability
GREAT FOAM GROUP
• CNC 3 axels machine in house table 650 x 1200 mm.• CNC 3 axels machine in house table 1000 x 1800 mm.• CNC 3 axels machine in house table 1500 x 2000 mm• AL casting shop in house• Ability to do mater mold• Ability to do AL casting• Ability to do epoxy mold• Ability to do AL prototype mold• Ability to do AL production mold
AL Mold with carrierCNC 3 axels
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Aluminum & Epoxy Mold & C/F JigAluminum & Epoxy Mold & C/F Jig
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Aluminum MoldMold Design
CAD FILECAD FILE Drawing MoldDrawing Mold
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Prototype
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IFD BOXIFD BOX
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แบบหลิ�อพ�มพ ทรยูแบบหลิ�อพ�มพ ทรยู
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GREAT FOAM PRODUCTS CO.,LTD.
PU. Foam Dispenser Machine Capability
GREAT FOAM GROUP
Semi-Automatic Block Foam system
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Installation performance
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Installation performance
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Insulation Pipe
UAE
Installation performance
Nigerea
Sponge Foam
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Installation of GFM Machine
Kazakhstan
PU Flexible Block Foam
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Quality PolicyQuality Policy
•Improve Quality & Service Improve Quality & Service
to satisfy our customersto satisfy our customers
•((พ!ฒนค#ณภพแลิะบร�กรให�ลิ�กค�พ!ฒนค#ณภพแลิะบร�กรให�ลิ�กค�พ&งพอใจพ&งพอใจ))
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Equipment of Quality ControlEquipment of Quality Control
Tensile Strength
Elongation Strength
Tear Resistance
Heat aged Tensile
Compression Force
Compression Set
Compression Deflection
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Equipment of Quality ControlEquipment of Quality Control
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Quality ControlQuality Control
Testing reaction of chemical before in production Line
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Quality ControlQuality Control
Machine hardness testerMachine hardness tester
Weight CheckWeight Check
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Quality ControlQuality Control
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Quality ControlQuality ControlQuality System CertificationQuality System Certification
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Quality ControlQuality ControlQuality System CertificationQuality System Certification
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GM Supplier Quality Excellence Award 2012-2013GM Supplier Quality Excellence Award 2012-2013
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GM Supplier Quality Excellence Award 2014GM Supplier Quality Excellence Award 2014
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Received the certificates of Smart SME from Ministry of Industry
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RECEIVED MACHINERY TECHNOLOGY AWARDS
2009
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Prime Minister’s Industry Award 2013 Type: SME
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Social responsibilitySocial responsibility
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Thank youThank youFor visiting usFor visiting us
and and Be Great Foam’s CustomerBe Great Foam’s Customer