welcome to the new world of avonite surfaces. bro.pdf · s n o i t a c i f i c e p s tion informa...

P R O D U C T S & S P E C I F I C A T I O N S

SPECIFICATION INFORMATION

AVONITE COLOR QUICK REFERENCE CARD

POLYESTER & ACRYLIC SHEET STOCK DRAWINGS

AVONITE COLORS

ZERO WASTE / AVONITE ENVIRONMENTAL POLICY

POLYESTER / ACRYLIC CUSTOM SIZE PROCESS

AVONITE SINKS & BOWLS

AVONITE SINKS & BOWLS SPECIFICATIONS

EDGE PROFILE CONSTRUCTION

HOW TO SPECIFY

SUGGESTED SHORT FORM

TOILET PARTITIONS

FINISH GUIDELINES

SAMPLE REQUEST FORM

DESIGNING WITH AVONITE GLASS SERIES

COLOR INLAY DESIGNING & FABRICATING

ABALONE & MOTHER OF PEARL INLAYS

VERTICAL SURFACE INSTALLATION

HOT WELL FOOD SERVICE INSTALLATION

Welcome to the new world of AVONITE SURFACES.

Since 1983, we’ve been a pioneer in solid surfacing, known

for our unbridled passion and spirited innovations.

Our surfaces have long been international favorites with

leading designers of hotels, resorts, specialty restaurants,

and unique corporate environments. Today, we’re equally

well known for distinctly personal residential projects.

If you’re looking to break away from the pack with unique

surfaces that challenge the status quo, we’re the ideal

partner to fuel your imagination with unlimited possibilities

of personal creativity and self expression.

The STUDIO COLLECTION™ is dedicated to

those who dare to put forth an original idea

and take it beyond ordinary.

Our portfolio celebrates visionary colors, realistic

textures, recycled products and rich groupings inspired by

glass, concrete, precious metals, and an eclectic array of

natural materials.

From drama and dynamic focal points to old world

artistry and classic elegance, this offering is your source for

eye-catching kitchens, uniquely personal master havens,

showcase powder rooms, and specialty environments

throughout your home.

You’ll discover the freedom and confidence to create

signature solutions that simply can’t compare to ordinary

surfacing products.

For more than twenty years, we’ve been defining what

solid surface can be. Our inventive products constantly

establish new benchmarks for technical artistry, while

maintaining the durability, easy care, and unlimited design

flexibility of a solid surface material.

The Glass Series, with its seductive

beauty and mesmerizing translucency, is

ideal for a variety of spectacular back

lighting techniques.

Our Recycled patterns, first introduced in

1997, are part of a corporate commitment

to strive for manufacturing facilities with

zero waste material discharge. Surfaces in

this program are produced with reclaimed materials that

previously would have been shipped to a landfill. Using

products which are good for the environment never

looked so fabulous!

Other textures from Crystelles include high fashion

colors with a natural, coarse appearance, that remains

solid surface smooth. The tempting palette of colors

includes Saffron, Pistachio, Iris, and Cement.

Our Metallics unearth the brilliant

elegance of precious metals, with a

vivid sparkle and shimmer. Exquisite

reflections create a lively, interactive

experience from every angle.

The ultimate potential for your STUDIO COLLECTION™

experience will be greatly enhanced by your local certified

fabricator. Their passionate commitment to craftsmanship

and creativity will bring your ideas to life in ways you may

never have imagined.

For more than twenty years, we’ve developed relationships

with progressive fabricators around the world. Visit our

website for more details.

Together with your local kitchen and bath specialist,

certified fabricator, select retail partners, and our

state-of-the-art U.S. manufacturing facilities, all of us

at AVONITE SURFACES are dedicated to enriching

personal creativity.

Let the unlimited possibilities of the

STUDIO COLLECTION™ lure your next

project to a place far beyond ordinary.

SEAMLESS SINK SOLUTIONS

KB-1916OD 16-3/8" X 19-3/8"

ID 14-3/4" X 17-3/4" X 9" deep

KB-1916W White

KB-1916I Ivory

KB-1916C Créme

KB-1414OD 14-3/8" X 14-3/8"

ID 12-3/4" X 12-3/4" X 6-5/8" deep

KB-1414W White

KB-1414I Ivory

KB-1414C Créme

KB-1408OD 8" X 14-3/8"

ID 6-3/8" X 12-3/4" X 5-3/8" deep

KB-1408W White

KB-1408I Ivory

KB-1408C Créme

While it is our intent to provide accurate dimensional

specifications to our sinks, these dimensions

cannot be guaranteed. Sink colors are intended

to complement sheet colors of the same name,

however exact matches between sinks and sheets

are not guaranteed. Aristech Acrylics LLC assumes no

liability for the use of such information or for any

damages incurred through its use or application.

KB-3320OD 33-1/2" X 20-1/4"

ID 12-9/16" X 15” X 7-3/16" deep

ID 18-15/16" X 18-1/2" X 9-15/16" deep

KB-3320W White

KB-3320I Ivory

KB-3320C Créme

KB-3319OD 33-1/2" X 18-5/8"

ID 15-3/4" X 16-5/8" X 8-1/2" deep

KB-3319W White

KB-3319I Ivory

KB-3319C Créme

VB-2016OD 19-7/8" X 16-1/8"

ID 18-1/4" X 14-1/2" X 6-1/4" deep

VB-2016W White

VB-2016I Ivory

VB-2016C Créme

VB-1815OD 18-1/8" X 14-3/4"

ID 16-1/2" X 13-1/4" X 5-7/8" deep

VB-1815W White

VB-1815I Ivory

VB-1815C Créme

KB-3319 and KB-3320 require a 36”sink base cabinet.

See our website for design ideas using these components.


C RY S T E L L E S

COPPERMINEK3-8490

GOLDMINEK3-8495

AZURITEK3-8550

K3-8330NIGHT PEARL

K3-8580WASABI SHADOW

K3-8315

WHITE GOLDK1-6605

TUSKK3-8340

NEW CALDRENK3-8320

MOSS FROSTK3-8310

ANTIQUE GLASSK3-8455

SKY GLASSK3-8465

COBALT GLASSK3-8485

FROSTED GLASSK3-8480

Metallics

Glass Series

COZUMELK3-8575

KALIEDOSCOPEK3-8200

MARASHINOK3-8300

MOON DUSTK3-6615

BLACK ICEK3-7100

PLATINUM GRAYK3-7200

PERLINO VERDEK3-7600

WILLOWK3-7800

TUSCANY ROSEC1-2500

NEW CALGARYC1-2700

FLANNEL GRAYC1-1200

Recycled

BRAZILIAN BLUEK3-8100

SAFFRONK3-8410

CEMENTK3-8425

IRISK3-8445

PISTACHIOK3-8450

SNOWSTORMK1-6300

JICAMAK1-6625

DESERT RIDGEK1-6636

AZTEC BROWNK3-7700

AUTUMN WHEATK3-7725

LIMESTONEC1-1610

ADOBE BROWNC1-1700

DESERT TANC1-2250

MIDNIGHT SKYG3-1050

ROYAL SAPPHIREG3-1660

DAKOTA RUSTK3-7900

BLUE PEARLK3-8000

Colors marked with this symbol are made from reclaimed solid surface which contributes to our goal of zero waste from our manufacturing facility.

C E N T U RY T R A D I T O N S

Features intriquing textures and patterns

RUBY GLASSK3-8420

Deep translucent marble veining patterns found in no other surfacing materials. See our website to view a larger sample.

G E M S T O N E A G AT E S

Bold, multi-hued textures suspended in a translucent matrix for an unsurpassed look of elegance.

EMERALD JADEA3-6000

VENETIAN WHITEA3-3100

LAPIS BLUEA3-5000

AMBERA3-6050

AMAZONK3-8460

SANDPIPERK1-6200

GOLDEN TRAVERTINE

M3-7000

NOUGATK3-8500

SHERWOOD GREENG3-1650

CAT EYE

WHITE GOLD

800-4-AVONITE www.avonitesurfaces.com

ARGENTK3-8565

COPPER CANYONK3-8570

24”

18”

ARISTECH ACRYLICS LLC

7350 Empire Drive • Florence, KY 41042

All Rights Reserved © 2004. Item # ____________

From the striking innovations of STUDIO COLLECTION™

to the natural earthtones of FOUNDATIONS™

no other surfacing solutions offer you more choices

to celebrate your own sense of personal style.

800-4-AVONITE

www.avonitesurfaces.com

Our FOUNDATIONS™ advanced acrylic surfaces celebrate

nature’s own earth tones and vivid accents. With comfortable,

familiar colors and down-to-earth textures, you’ll feel

like you’re slipping into your favorite pair of jeans for a

relaxing time at home with family and friends.

Welcome to the new world of AVONITE SURFACES.

Since 1983, we’ve been a pioneer in solid surfacing, known

for our unbridled passion and spirited innovations.

Our surfaces have long been international favorites with

leading designers of hotels, resorts, specialty restaurants,

and unique corporate environments. Today, we’re equally

well known for distinctly personal residential projects.

If you’ve been browsing and brainstorming about

a special project, we’re the ideal partner to help

turn your doodles and dreams into reality, while

bringing out the best in you and your home.

From setting off beautiful new cabinets, or harmonizing

with an existing vanity, to accenting a powder room, or

jazzing up a tired breakfast area, our surfaces will inspire

your confidence in expressing your own creativity.

When it comes to your most frequently used areas, our

integrated kitchen and vanity sinks create hard-working,

seamless solutions that are as easy to maintain as they are

good looking.

FOUNDATIONS™ surfaces are solid color or pattern

throughout their entire thickness, creating long lasting

beauty and strength.

STAIN RESISTANT

Our 100% non-porous surfaces are highly resistant to daily

household stains, including coffee, grape juice, beet juice,

mustard, and food dye.

EASY-TO-CLEAN

With our smooth, easy-to-clean surfaces there’s no grout

to keep clean and no place for bacteria to grow or dirt

to accumulate.

SEAMLESS

Unlike stone and quartz materials, our seamless installations

achieve a one-piece look for your entire surface area. Sinks

can also be seamed to the counter eliminating overhangs,

crevices, and caulking.

UNLIMITED DESIGNS

Best of all, our surfaces offer unlimited design

possibilities, including custom inlays, routed drain boards,

unique edge treatments, contrasting borders accents,

and coved backsplashes. FOUNDATIONS surfaces can be

thermoformed to create sensuous bends and curves.

FOUNDATIONS™ surfaces are backed by ten-year written

warranty when properly installed by a certified fabricator.

As a global leader in advanced acrylic surfaces, our

efficient, state-of-the-art U.S. manufacturing facilities

assure you of consistent quality and availability at

favorable prices.

All of us at AVONITE SURFACES are dedicated to creating

an experience that simply can’t be achieved with ordinary

surfacing products.

For more than twenty years, we’ve developed

relationships with progresive fabricators around the world.

Their passionate commitment to craftsmanship and

creativity is an essential element in bringing your ideas to

life. Visit our website for more details.

Together with your local kitchen and bath specialist,

certified fabricator and our select retail partners, we’re

ready to assist you in bringing your vision to life in ways

that truly reflect your own personal sense of style.

Let the natural elegance of FOUNDATIONS be the creative

cornerstone of your next project.


KB-1916OD 16-3/8" X 19-3/8"

ID 14-3/4" X 17-3/4" X 9" deep

KB-1916W White

KB-1916I Ivory

KB-1916C Créme

KB-1414OD 14-3/8" X 14-3/8"

ID 12-3/4" X 12-3/4" X 6-5/8" deep

KB-1414W White

KB-1414I Ivory

KB-1414C Créme

KB-1408OD 8" X 14-3/8"

ID 6-3/8" X 12-3/4" X 5-3/8" deep

KB-1408W White

KB-1408I Ivory

KB-1408C Créme

KB-3320OD 33-1/2" X 20-1/4"

ID 12-9/16" X 15” X 7-3/16" deep

ID 18-15/16" X 18-1/2" X 9-15/16" deep

KB-3320W White

KB-3320I Ivory

KB-3320C Créme

KB-3319OD 33-1/2" X 18-5/8"

ID 15-3/4" X 16-5/8" X 8-1/2" deep

KB-3319W White

KB-3319I Ivory

KB-3319C Créme

VB-2016OD 19-7/8" X 16-1/8"

ID 18-1/4" X 14-1/2" X 6-1/4" deep

VB-2016W White

VB-2016I Ivory

VB-2016C Créme

VB-1815OD 18-1/8" X 14-3/4"

ID 16-1/2" X 13-1/4" X 5-7/8" deep

VB-1815W White

VB-1815I Ivory

VB-1815C Créme

KB-3319 and KB-3320 require a 36”sink base cabinet.

While it is our intent to provide accurate dimensional

specifications to our sinks, these dimensions

cannot be guaranteed. Sink colors are intended to

complement sheet colors of the same name,

however exact matches between sinks and sheets

are not guaranteed. Aristech Acrylics LLC assumes no

liability for the use of such information or for any

damages incurred through its use or application.

See our website for design ideas using these components.


S O L I D S

BONEF1-8010

WHITEF1-8016

IVORYF1-8106

CREMEF1-8024

STORMY GRAYF1-9010

SANDSTORMF1-9036

DRIFTWOODF1-9038

CYPRESSF1-9085

BRONZEF1-7830

RAW COTTONF1-9016

HIGH DESERTF1-9037

MESA BROWNF1-9040

ASPENF1-9105

BLACK LAVAF1-9020

PUMICEF1-9032

RIVER MOSSF1-9058

NIGHT SHADOWF1-9024

BISCOTTIF1-9033

ARTICAF1-9065

CAVERNF1-7821

JUNEAUF1-9116

NORDICF1-9119

CASABLANCAF1-9137

PALERMOF1-9144

KOKOURAF1-9117

CAIROF1-9130

FARGOF1-9138

CORDOBAF1-9234

DARK ROASTF1-7735

ALGODONF1-7713

ARROYOF1-7936

GULF COASTF1-7710

JURASSICF1-7711

CLIFFSIDEF1-7931

BOARDWALKF1-7921

PAINTED DESERTF1-7740

MEADOW GRASSF1-7730

BLUE MOONF1-7745

EL CAJON F1-7933

NEWCASTLEF1-7920

MALTF1-7810

BLACK CORALF1-9125

D U N E S M I N E R A L S P E D I M E N T S

OLIVINEF1-9154

RED ROCKF1-7743

INFINITYF1-7845

LAGOONF1-9061

STAR SHINEF1-7820

GOOD EARTH REDF1-7940

THUNDER BAYF1-7720

QUICK SANDF1-7932

PINONF1-7912

800-4-AVONITE www.avonitesurfaces.com


7350 Empire Drive • Florence, KY 41042

All Rights Reserved © 2004. Item # SL4085-00

From the natural earthtones of FOUNDATIONS™

to the striking innovations of STUDIO COLLECTION™

no other surfacing solutions offer you more choices

to celebrate your own sense of personal style.

800-4-AVONITE www.avonite.com

PR

OD

UC

T

GU

ID

E

2 0 0 4

JOIN US FOR THE FUTURE

AVONITE SURFACES is now the surfacing products from Aristech Acrylics LLC

explore unlimited possibilities with the innovation and creativity of Avonite

combined with the advanced technology and capacity of Aristech Acrylics LLC,

a global leader in continuous cast acrylic for more than thirty years

we’re your single surfacing resource, with a passion for this

business and a detailed understanding of your daily challenges

no one offers you more possibilities to celebrate your sense of independence,

style, and craftsmanship, including:

STUDIO COLLECTION™ exclusive visionary colors and textures

FOUNDATIONS™ cost effective popular acrylic colors

ACRYSTONE® versatile and affordable alternatives to laminate

from custom material, special sizes, and

inventive design solutions, to innovative

distribution, consumer referrals, retail

relationships, and marketing support,

we’re ready with everything you need.

together, we’re what’s happening next

YOU KNOW THE HISTORY

since 1983, we’ve been a pioneer in solid surfacing,

known for our unbridled passion and spirited innovations

we’ve been there, with many of you, from the beginning

our fi rst products introduced a vibrant spectrum of colors,

at a time when the industry consisted of only pale neutrals

our early experience, with imaginative fabricators and designers

from coast to coast, expanded our vision and led to many

ground breaking applications

over the years, you’ve helped us establish new product benchmarks,

including realistic textures, recycled products, and rich collections

inspired by glass, concrete, precious metals, and other natural materials

as time passed, our surfaces became international favorites in leading hotels,

resorts, specialty restaurants, and unique corporate environments

today, we’re equally well known for

distinctly personal residential projects

for more than twenty years,

we’ve celebrated the relationship

between extraordinary product,

design and craftsmanship

we are inspired by and committed

to designers and fabricators with a passion for bringing forth

original ideas and taking them beyond the ordinary

LAPIS BLUEA3-5000

EMERALD JADEA3-6000

GOLDEN TRAVERTINEM3-7000

AMBERA3-6050

VB-2016OD 19-7/8" X 16-1/8"ID 18-1/4" X 14-1/2" X 6-1/4" deepVB-2016W WhiteVB-2016I IvoryVB-2016C Créme

JUNEAUF1-9116

KOKOURAF1-9117

NORDICF1-9119

CAIROF1-9130

CASABLANCAF1-9137

STORMY GRAYF1-9010

RAW COTTONF1-9016

FARGOF1-9138

PALERMOF1-9144

CORDOBAF1-9234

BLACK CORALF1-9125

OLIVINEF1-9154

BLACK LAVAF1-9020

NIGHT SHADOWF1-9024

SANDSTORMF1-9036

HIGH DESERTF1-9037

DARK ROASTF1-7735

GOOD EARTH REDF1-7940

JURASSICF1-7711

PUMICEF1-9032

BISCOTTIF1-9033

DRIFTWOODF1-9038

MESA BROWNF1-9040

MEADOW GRASSF1-7730

PINONF1-7912

CLIFFSIDEF1-7931

BLUE MOONF1-7745

RIVER MOSSF1-9058

ARTICAF1-9065

CYPRESSF1-9085

ASPENF1-9105

ARROYOF1-7936

QUICK SANDF1-7932

BOARDWALKF1-7921

EL CAJON F1-7933

GULF COASTF1-7710

STAR SHINEF1-7820

CAVERNF1-7821

BRONZEF1-7830

INFINITYF1-7845

THUNDER BAYF1-7720

PAINTED DESERTF1-7740

BONEF1-8010

WHITEF1-8016

IVORYF1-8106

CRÉMEF1-8024

�� RED ROCKF1-7743

NEWCASTLEF1-7920

S O L I D S

M I N E R A L S

P E D I M E N T S

MALTF1-7810

LAGOONF1-9061

D U N E S

FOAM8020

CREAM8022

POWDER8025

STAR SHINE7820

BRONZE7830

INFINITY7845

SILICA9010

SNOWCAP9012

SPARKLING WATER

9015

FLINT9021

AFTERNOON BEACH

9030

SANDCASTLE9031

PUMICE9032

REEF9042

SEAWEED9054

LAGOON9061

FLANNEL GREY9111

JUNEAU9116

KOKOURA9117

BLACK CORAL9125

GOLD BULLION9130

CASABLANCA9137

FARGO9138

PALERMO9144

OLIVINE9154

BLUE TOPAZ9166

CAT EYEK3-8330

GOLDMINEK3-8495

AZURITEK3-8550

COPPER CANYONK3-8570

COPPERMINEK3-8490

C RY S T E L L E SMetallics

WASABI SHADOWK3-8315

WHITE GOLDK1-6605

ARGENTK3-8565

NIGHT PEARLK3-8580

SKY GLASSK3-8465

COBALT GLASSK3-8485

ANTIQUE GLASSK3-8455

Glass Series

NEW CALDRENK3-8320

MOSS FROSTK3-8310

RUBY GLASSK3-8420

COZUMELK3-8575

Recycled

FROSTED GLASSK3-8480

TUSKK3-8340

KALIEDOSCOPEK3-8200

MARASHINOK3-8300

BLACK ICEK3-7100

PLATINUM GRAYK3-7200

PERLINO VERDEK3-7600

AZTEC BROWNK3-7700

AUTUMN WHEATK3-7725

WILLOWK3-7800

DAKOTA RUSTK3-7900

BLUE PEARLK3-8000

MOON DUSTK3-6615

SAFFRONK3-8410

CEMENTK3-8425

IRISK3-8445

PISTACHIOK3-8450

AMAZONK3-8460

NOUGATK3-8500

BRAZILIAN BLUEK3-8100

Bold, multi-hued textures suspended in a translucent matrix for an unsurpassed look of elegance.

C E N T U RY T R A D I T I O N S

Features intriquing textures and patterns FLANNEL GRAY

C1-1200LIMESTONE

C1-1610ADOBE BROWN

C1-1700DESERT TAN

C1-2250

NEW CALGARYC1-2700

TUSCANY ROSEC1-2500

SANDPIPERK1-6200

SNOWSTORMK1-6300

JICAMAK1-6625

MIDNIGHT SKYMIDNIGHT SKYG3-1050

SHERWOOD GREENG3-1650

ROYAL SAPPHIREG3-1660

DESERT RIDGEK1-6636

Deep translucent marble veining patterns found in no other surfacing materials. See our website to view a larger sample.

G E M S T O N E A G AT E S

VENETIAN WHITEA3-3100

KB-1916OD 16-3/8" X 19-3/8"ID 14-3/4" X 17-3/4" X 9" deepKB-1916W WhiteKB-1916I IvoryKB-1916C Créme

KB-1408OD 8" X 14-3/8"ID 6-3/8" X 12-3/4" X 5-3/8" deepKB-1408W WhiteKB-1408I IvoryKB-1408C Créme

KB-3320OD 33-1/2" X 20-1/4"ID 12-9/16" X 15” X 7-3/16" deepID 18-15/16" X 18-1/2" X 9-15/16" deepKB-3320W WhiteKB-3320I IvoryKB-3320C Créme

KB-3319OD 33-1/2" X 18-5/8"ID 15-3/4" X 16-5/8" X 8-1/2" deepKB-3319W WhiteKB-3319I IvoryKB-3319C Créme

VB-1815OD 18-1/8" X 14-3/4"ID 16-1/2" X 13-1/4" X 5-7/8" deepVB-1815W WhiteVB-1815I IvoryVB-1815C Créme

S E A M L E S S S I N K S O L U T I O N S

Colors marked with this symbol are made from

reclaimed solid surface which contributes to our goal of zero waste from our manufacturing facility.

KB-1414OD 14-3/8" X 14-3/8"ID 12-3/4" X 12-3/4" X 6-5/8" deepKB-1414W WhiteKB-1414I IvoryKB-1414C Créme

ALGODONF1-7713

Sink colors are intended to complement sheet colors of the same name, however exact matches between sinks and sheets are not guaranteed.

Fifty-four exclusive surfaces dedicated

to those who dare to put forth an

original idea and take it beyond ordinary.

Celebrate your sense of independence,

style, and profitability.

Thickness: 1/2” (12 mm). 3/4” (18 mm) also

available by special order.

Sheet Size: 36” x 120” (915mm x 3050mm).

Fifty-one advanced acrylic colors and

patterns, reflecting nature’s own earth tones

and vivid accents. Competitively priced for

all your residential and commercial needs.

Thickness: 1/2” (12mm) and 1/4” (6mm).

Sheet Size: 30” x 144” (760mm x 3660mm).

Can be custom sized up to 60” (1520mm)

wide and almost any length.

www.avonitesurfaces.com

1.800.4.AVONITE


Florence, KY 41042

All Rights Reserved © 2004.

Item # ____________

Twenty-six versatile acrylic products, uniquely

suited for a variety of applications, including

furniture, countertops, and thermoforming.

An affordable and durable alternative

to laminate.

Thickness: 1/8” (3mm).

Sheet Size: 36” x 144” (915mm x 3660mm)

and 30” x 144” (760mm x 3660mm).

��

11/01SL4005-OC

www.avonite.com 800.428.6648

P O L Y E S T E R S H E E T S T O C K D R A W I N G S

1/2 ’’ (12mm)

Vertical and horizontal applications

STANDARD SIZES

30” x 120” x 1/2” (762mm x 3050mm x 12mm)

36” x 120” x 1/2” (915mm x 3050mm x 12mm)

CUSTOM SIZES

Custom sizes are available for large projects on a quotation basis.

For availability of a specific length, thickness, and/or color, call

Avonite, Inc. at 1.800.428.6648.

VERTICAL APPLICATIONS

(view drawing as Front View)

HORIZONTAL APPLICATIONS

(view drawing as Top View)

11/01SL4005-OC


A C R Y L I C S H E E T S T O C K D R A W I N G S

1/4 ’’ (6mm)


STANDARD SIZE (1 /4” )

36” x 96” x 1/4” (915mm x 2438mm x 6mm)

1/2 ’’ (12mm)


STANDARD SIZES

36” x 120” x 1/2” (915mm x 3050mm x 12mm)

30” x 144” x 1/2” (762mm x 3658mm x 12mm)

CUSTOM SIZES

Custom sizes are available for large projects on a quotation basis.

For availability of a specific length, thickness, and/or color, call

Avonite, Inc. at 1.800.428.6648.

VERTICAL APPLICATIONS

(view drawing as Front View)

HORIZONTAL APPLICATIONS

(view drawing as Top View)

11/01SL4005-OC


P O L Y E S T E R C U S T O M C O L O R P R O C E S S

POLYESTER CUSTOM COLOR PROCESS

This polyester custom color process should be followed for all orders that cannot be filled with our existing polyester colors. Our Research and Development Department can create custom colors as well as matches to many colors offered by other manufacturers. All customers considering this process need to be aware of the additional time required to develop a product.

1. The custom color process involves two distinct types of requests:a. Color Matches. Colors that can use existing particulate, pigment and process.

The minimum order for Color Matches is 100 sheets.b. New Color Development. These are colors which require the development

of new particulate, color, pigments and/or production modification. The minimum order for New Color Development is different for each order and is determined by the lab.

2. The standard size offered for all custom colors is 36”x1/2”x120”.

3. A 4”x4” or larger sample (chip, swatch, etc.) must be provided to Avonite, Inc. 4. A complete custom color request form must be submitted with the sample (see

attached).

5. Our Research and Development Department will create the custom color samples within 2-4 weeks (this time frame will depend on the difficulty of the request. For example, color matching is less difficult than matching particulate size and distribution.) After review of the submitted sample, R & D will give an estimated date of availability of our match. The new custom color samples will then be sent to the customer for approval. The general sample size provided will be a 12”x12” sample unless otherwise requested by the customer. Additional time may be required by our lab if further color modification is needed. The requester will be notified if this is the case.

6. After the custom color has been approved, Avonite, Inc. will provide pricing and production lead-time to the customer.

7. After the custom color has been approved and the actual purchase order has been submitted, our Production Department will schedule production of the custom color. The lead-time from order date to pouring will be 8-10 weeks depending upon the formulation of the product.

8. All custom color sheets will be shipped at one time unless otherwise approved by Avonite, Inc. prior to the order.

9. A retained sample of this color will be kept on file by our Quality Assurance Dept. for 2 years. The formulation for this color will be kept indefinitely.

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P O L Y E S T E R C U S T O M C O L O R R E Q U E S T

POLYESTER CUSTOM COLOR REQUEST

This form must be filled out completely and sent to Avonite, Inc. for review. A

color sample which represents the custom color (no smaller than a 4”x4”) must be

included with this request.

REQUEST SUBMITTED BY: _____________________________________________________________________________

(Specification Firm / Distributor)

_____________________________________________________________________________

(Requester’s Name) (Title)

Is this product to be class I or class III fire rated product? _____________________________________________________

1. Quantity of sheets needed? __________________________________________________________________________

2. Name of Job?______________________________________________________________________________________

3. Location of Job? ___________________________________________________________________________________

4. Type of application in which the material will be used? __________________________________________________

_________________________________________________________________________________________________

5. How soon will this material be needed? _______________________________________________________________

_________________________________________________________________________________________________

6. Please list any special information that may assist us in processing this request.______________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

Date sample received from customer:_____________

Date samples provided to customer:______________

Date customer placed purchase order: ____________

Date Custom Color product poured:______________

THIS SECTION TO BE COMPLETED BY AVONITE , INC.

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A C R Y L I C C U S T O M C O L O R P R O C E S S

ACRYLIC CUSTOM COLOR PROCESS

This acrylic custom color process should be followed for all orders that cannot be filled within our existing acrylic color product mix. This includes the use of new particulate and new pigment that have yet to be developed by our supplier. All customers considering this process need to be aware of the additional time required to develop a product.

1. The custom color process involves two distinct types of requests:a. Color Matches. Colors that can use existing particulate, pigment and process.

The minimum order for Color Matches is 38 sheets based on standard sheet sizes for 1/2”.

b. New Color Development. These are colors which require the development of new particulate, color, pigments and/or production modification. The minimum order for New Color Development is different for each order and is determined by the lab.

2. A color sample (chip, swatch, etc.), no smaller than a 4”x4” must be provided to Avonite, Inc. This sample should be sent to Avonite along with a completed Acrylic Custom Color Request Form. See attached

3. Avonite, Inc. will provide a custom color sample to the customer within 4-6 weeks. Additional time may be needed if further color modifications are required.

4. After the custom color is approved, Avonite Inc. will provide pricing and production lead-time.

5. After the custom color has been approved and the actual purchase order has been submitted, Avonite Inc. will provide pour date information. The lead time from date of purchase order to pouring date ranges from 6-8 weeks.

6. All custom color sheets will be shipped at one time from Avonite unless otherwise approved by Avonite Management prior to the order.

7. Avonite, Inc. will retain a sample of this color on file for 2 years.

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A C R Y L I C C U S T O M S I Z E P R O C E S S

ACRYLIC CUSTOM SIZE PROCESS

The custom size process should be followed for all orders requiring special dimensions of our Formstone™ acrylic products. Both time and money can be saved in material and fabrication costs by being able to purchase the exact size sheet needed to complete a job. 1. Acrylics can be ordered in custom sizes accommodating widths from 15” to 75”.

The minimum length is 20”. Solid color acrylics can be poured in any variation of the above mentioned dimensions because they do not need to be sanded. All of our solid color acrylics are now provided in a cast matte finish. For all granite acrylics, the custom size width needs to be at or below 36” so that it can be sanded. Avonite can provide granites over 36” wide without sanding or dry sanded for an extra charge. Avonite will review requests for larger than 36” widths to be sanded and discuss options with you.

2. Avonite Inc. will calculate the number of sheets that need to be ordered for the custom size being quoted.

3. After the purchase order is placed, Avonite, Inc. will provide pouring and shipping information. Additional lead-times of 6-8 weeks apply in most cases for custom size orders.

4. Avonite, Inc. will ship all custom size acrylic in its entirety unless otherwise approved by Avonite Management prior to the order.

This process includes the currently existing ranges of colors available in Acrylic from Avonite, Inc.

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A C R Y L I C C U S T O M C O L O R R E Q U E S T

ACRYLIC CUSTOM COLOR REQUEST

This form must be filled out completely and sent to Avonite, Inc. for review. A color sample which represents the custom color (no smaller than a 4”x4”) must be included with this request.

REQUEST SUBMITTED BY: _____________________________________________________________________________ (Specification Firm / Distributor)

_____________________________________________________________________________ (Requester’s Name) (Title)

1. Sheet size needed? _________________________________________________________________________________

2. Quantity of sheets needed? __________________________________________________________________________

3. Color selected? ____________________________________________________________________________________

4. Name of Job?______________________________________________________________________________________

5. Location of Job? ___________________________________________________________________________________

6. Type of application in which the material will be used? __________________________________________________

_________________________________________________________________________________________________

7. How soon will this material be needed? _______________________________________________________________

_________________________________________________________________________________________________

8. Please list any special information that may assist us in processing this request.______________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

_________________________________________________________________________________________________

Date sample received from customer:_____________

Date samples sent to Aristech: ___________________

Date customer approved sample:_________________

Date Custom Color product ordered: _____________

THIS SECTION TO BE COMPLETED BY AVONITE , INC.

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S T A N D A R D

EDGE PROFILES

The drawings below are provided to demonstrate typical construction techniques as

guidelines for your designs. They represent only the most common profiles. The design

flexibility of Avonite allows virtually unlimited possibilities.

All technical drawings are available for download at www.avonite.com where you can

choose from either .dwg or .pdf formats.

E D G E P R O F I L E C O N S T R U C T I O N

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H O W T O S P E C I F Y S P E C I F I C A T I O N I N F O R M A T I O N

MANUFACTURER

AVONITE, INC.1945 Highway 304Belen, New Mexico 87002USAwww.avonite.com800.428.6648; 505.864.3800; 505.864.7790 fax

PRODUCT

DESCRIPTION

COMPOSITION & MATERIALS: AVONITE is

a patented, non-porous

homogenous blend

of either polyester or

acrylic alloys and fillers.

This creates a surfacing

material that looks like

stone but cuts like wood.

The grain pattern goes

all the way through

which allows for three

dimensional shaping.

BASIC USES: Because

the material can

be worked with

conventional wood-

working power tools, the

design possibilities are

unlimited. Countertops,

wall cladding, furniture,

mouldings, architectural

signage and accessories

can be beautifully

created with a guarantee

of durability.

LIMITATIONS: Many AVONITE

products are suitable for exterior

use. Contact Technical Services

regarding limitations and approvals

for exterior applications. Do not

use in areas exposed to sustained

temperatures in excess of 375°F

(CI) or 260°F (CIII). Seaming

with joint adhesive should not

be performed when the ambient

temperature of the work area is

below 55°F (13°C).

SIZES: Standard polyester

AVONITE sheets are available in

36” (915mm) and 30” (762mm)

widths by 120” (3048mm) lengths.

Formstone™ Acrylics are available

in 36” (915mm), and 30” (762mm)

widths by 96” (2438mm), 120”

(3048mm) and 144” (3658mm)

lengths. Custom sizes are available

on special order.

THICKNESS: All AVONITE

sheets are available in standard

thickness of 1/2” (12mm). Class

I granites are also available in

3/4” (19mm) by special order.

Formstone™ Acrylics are available

in 1/2” (12mm) and 1/4” (6mm)

thicknesses.

SHAPED PRODUCTS: Solid surface sinks in kitchen

and lavatory models are available

in three standard solid colors.

Combine with AVONITE sheets

to create a totally integrated solid

surface system. (See brochure

#4081 Sinks, for technical data.)

COLORS: A complete selection

of granite, gemstone, crystelles,

glass and architectural solids

are available. Contact your local

Distributor for samples. Custom

colors can be matched to order for

larger projects.

FINISH: The factory finish

of AVONITE is a matte finish

approximating 220 grit sandpaper.

A satin sheen or a high polish

can be obtained by buffing with

prescribed polishing compounds.

WEIGHT: AVONITE sheet stock

in 1/2” (12mm) thickness weighs

approximately 4.0 lbs. per sq.

ft. in the Class I rated materials

(CI). Class III sheets weigh

approximately 3.1 lbs. in 1/2”

(12mm) thickness (CIII).

MAINTENANCE

AVONITE surfaces may

be easily cleaned using

conventional cleaning

agents such as an

ammonia based liquid

cleaner (glass cleaner).

Dry stains on a matte

finish can be removed

with a Scotch-Brite®

scouring pad by 3M or

a mild abrasive cleanser.

Burns or scorches can be

removed by sanding with

coarse grit sandpaper

followed by finer grit

sandpaper. Follow

sanding with a Scotch-

Brite® 7447 red pad by

3M (or equivalent) to

match finish of sanded

area to surrounding

area. A final buffing is

PRODUCT IDENTIF ICATION

AVONITE® solid surfacing and shaped products.

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H O W T O S P E C I F Y S P E C I F I C A T I O N I N F O R M A T I O N

required for polished

surfaces. Accidental nicks

or chips can be repaired

with special patch kits

available in all standard

AVONITE colors.

STAIN AND CHEMICAL

RESISTANCE

The test method used

was NEMA LD 3-3.9. No

lasting effect was noted

after the prescribed

exposure to 29 common

reagents.

SANITARY USE

AVONITE has been

tested and approved by

the National Sanitation

Foundation (NSF). Its

inert and non-porous

surface will not support

the growth of bacteria

and is ideal for food

service and health-care

facilities.

CLASS I

FLAMMABIL ITY

RATING

Many AVONITE

colors have a Class I

flammability rating (CI)

making it suitable for

virtually all horizontal

and vertical surfaces

in public places. Other

AVONITE decorative

materials are Class

III rated and meet

all requirements for

residential use and most

commercial applications

(see Technical Data).

FABRICATION AND

INSTALLATION

AVONITE should

always be fabricated

and installed by

accredited fabricators.

There are over 5,000

authorized fabricators

worldwide. A list of

qualified craftspeople is

available through local

Distributors and our

website.

WARRANTY

All AVONITE products

carry either a 10 year

limited written material

warranty or a 10 year

installed warranty when

properly installed by an

authorized fabricator.

In addition, most

AVONITE colors carry a

5 year limited exterior

warranty for signage.

For copies of AVONITE

warranties, contact

AVONITE, Inc. or an

authorized Distributor.

AVAILABIL ITY

AVONITE is available

through stocking

Distributors in most

major cities throughout

the world. Contact

AVONITE, Inc. for specific

locations.

TECHNICAL SUPPORT

AND SERVICES

Contact AVONITE, Inc.,

in the USA toll-free

at 800.866.8324 or

505.864.3800.

FAX 505.864.7790.

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H O W T O S P E C I F Y S P E C I F I C A T I O N G U I D E

1.01SUMMARY

A. Section includes: Furnishing and installing AVONITE ® products, as indicated and as specified.

B. Work Specified in this Section:

1. Countertops, sinks, splashes and shelves.

2. Toilet partitions, wainscot, wall panels and window sills.

3. One piece vanity tops and sink bowls.

4. One piece kitchen tops and sink bowls.

5. Shower/tub enclosures.

6. Drilling of holes as required.

7. Installation of above listed items.

C. Related Work:

1. Supports for countertops and sinks.

2. Plumbing piping and trim.

3. Cabinet and fixture work.

1.02REFERENCES

A. American Society for Testing and Materials (ASTM):

C501 Relative Resistance to Wear of Unglazed Ceramic Tile by the Taber Abrader.

D256 Impact Resistance of Plastics and Electrical Insulating Materials.

D570 Water Absorption of Plastics.

D638 Tensile Properties of Plastics.

D696 Coefficient of Linear Thermal Expansion of Plastics.

D2583 Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor.

E84 Surface Burning Characteristics of Building Materials.

B. National Electrical Manufacturers Association (NEMA)

LD.3 High Pressure Decorative Laminates.

1.03SUBMITTALS

A. Samples: If colors are indicated on drawings, submit an 8” square sample of each selected color. If colors are not indicated on drawings, submit manufacturer’s standard color book showing colors of actual material in not smaller than 1-1/2” (36mm) size. Following selection of colors, submit samples as specified above.

B. Shop Drawings: Fabricator shall provide detailed and dimensioned

shop drawings showing all details of fabrication, edging, sink installation, coving, and seams. Indicate fastener types and locations, sealant proposed for use, and fabrication details of support brackets.

C. Manufacturer’s Instructions: Submit complete manufacturer’s fabrication and installation instructions.

D. Upon completion, furnish the Owner one set of manufacturer’s recommended cleaning procedures.

1.04QUALITY ASSURANCE

A. Where homogeneous plastic or solid polymer is indicated on drawings, the material shall be “AVONITE,” manufactured by AVONITE, INC., 1945 Highway 304, Belen, NM 87002, 800-428-6648.

B. Installer Qualifications: Installation of AVONITE shall be by a firm that is authorized by AVONITE to fabricate and install AVONITE, and that can demonstrate successful experience in installing finished carpentry items similar in type and quality to those required for this Project.

SECTION 06650SOLID POLYMER FABRICATIONS

PART 1—GENERAL

SL4005-OC 11/01



1.05DELIVERY, STORAGE AND HANDLING

A. Transport and handle sheets and fabricated items by methods that will prevent damage and defacing.

B. Storage: If units are not installed immediately upon delivery to site,

store in covered location, off the ground or floor, and cover with moisture-and stain-resistant paper or plastic.

1.06ENVIRONMENTAL CONDITIONS

Obtain and comply with AVONITE advice for optimum temperature

and humidity conditions for AVONITE during its storage and installation.

1.07WARRANTY

Furnish the manufacturer’s ten year warranty against defective materials and workmanship.

PART 2—PRODUCTS

2.01MATERIAL

A. General: AVONITE shall be non-porous, homogeneous blend of polyester or acrylic alloys and fillers to create a material that cuts like wood. The color and pattern shall extend throughout the material. The material shall be in 1/4” (6mm) or 1/2” (12mm) thickness as indicated, in one piece wherever possible.

B. Properties: The material shall conform to the following properties:

TECHNICAL DATAPROPERTY FORMSTONE™

TYPICAL VALUES CRYSTELLE CRYSTELLE

TEST METHOD

CLASS I ACRYLIC CLASS III CLASS I CLASS IIISpecific Gravity 25.5 27.7 19.5 27.0 20.6 (grams/cu. in.)Hardness 55 60 45 58 45 ASTM D2583Elongation (percent) 0.42 2.2 0.55 0.36 0.38 ASTM D638Tensile strength (psi) 4,200 4,200 3,000 3,520 2,440 ASTM D638Tensile modulus 11x105 11x105 5x105 11x105 6.5x105 ASTM D638Abrasion resistance @ 1000 cycles, grams 0.4 — 0.4 0.9 0.5 ASTM C501Water absorption after 24 hours, percent .06 .07 .08 .05 .03 ASTM D570Izod impact foot pounds per inch 0.2 0.3 0.2 0.3 0.2 ASTM D256Impact resistance 1/2 pound No fracture No fracture No fracture No fracture No fracture NEMA LD3-3.3Linear thermal expansion 1.8x10-5 2.0x10-5 3.4x10-5 2.4x10-5 3.3x10-5 ASTM D696High temperature resistance No effect Slight effect No effect No effect No effect NEMA LD3-3.6Boiling water resistance No effect No effect No effect No effect No effect NEMA LD3-3.5Stain resistance No effect No effect No effect No effect No effect NEMF LD3-3.9Weight per sq. ft., 1/2” (12mm) thickness, pounds 4.0 4.4 3.1 4.0 3.1Flame spread classification I I III I III ASTM E84

C. Fabrication and Installation Materials.

1. Joint Adhesive: Type recommended by manufacturer, in color to match AVONITE.

2. Silicone sealant: Type recommended by manufacturer.

11/01SL4005-OC



2.02FABRICATION

A. AVONITE shall be fabricated by an authorized AVONITE fabricator.

B. AVONITE countertops shall be the thickness indicated, one piece wherever possible, and with flush joints sealed with joint adhesive where required. Avonite guarantees color match within the crate. Follow Avonite standard “Color Matching” procedures (see Fabrication Manual) when joining sheets from outside the crate. Shop shall fabricate in the largest sections possible for transporting and building access.

C. Ease top and front edges and corners.

D. AVONITE paneling and shower/tub enclosures shall be fabricated of 1/4” (6mm) thick

material unless otherwise indicated. Vertical seams in shower/tub enclosures and other wet areas shall be joined as detailed.

E. AVONITE shall be fabricated to field measurements. Seams shall be located where shown on approved shop drawings. Provide seam blocks under all seams where necessary in accordance with manufacturer’s recommendations.

F. Edge detail shall be as selected by Architect or Designer.

G. Backsplash height shall be according to detail provided.

H. Back splashes shall be field installed, with tight, sealed joints.

or, paragraph below is extra cost option

H. Coves: Provide shop fabricated, integrally

molded coves at back and ends where against walls or other vertical surfaces, with 3/8” radius between top and splash.

I. Finish of exposed surfaces shall be (matte, satin or polished) according to the methods prescribed by the manufacturer.

J. Sinks shall be selected from manufacturer’s standard sink designs and colors, and shall be formed integrally into countertops.

or, use paragraph below if sinks are material other than Avonite

J. Cutouts for sinks furnished by others shall be smooth and uniform without saw marks. The top and bottom of sink openings shall be finished smooth. Corners of sink cutouts may be radiused to a minimum of 1/4” (6mm).

PART 3 - EXECUTION

3.01EXAMINATION

Verify that counters and supports are suitable for installation in accordance with shop drawings.

3.02INSTALLATION

A. Install tops in locations indicated, conforming to manufacturer’s recommended installation procedures. Set tops on supports, and anchor using fasteners shown on approved

submittals.

B. Use silicone sealant for attaching back splashes and reveal edges. Seal all joints with sealant.

C. Field joints shall be hard seamed unless otherwise specified.

3.03CLEANING

At completion of work, remove all excess material, dirt, dust, trash and other materials resulting from the installation. Clean

surfaces of AVONITE, remove all labels and leave the area clean.

3.04PROTECTION

Provide suitable protection on counters and other AVONITE surfaces to protect the installation from damage until final acceptance. Place temporary covers over AVONITE sinks to preclude their use for construction purposes.

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H O W T O S P E C I F Y

RECOMMENDED SUBSTRATES

The illustrations shown below demonstrate typical substrate requirements needed

to properly support AVONITE® materials. As a general rule, solid substrates should

be used only for furniture or vanity tops, or overhangs where heat sources are not

present.

R E C O M M E N D E D S U B S T R A T E S

RUNNER METHOD

The runner method uses 1”x4” supports

that run parallel to the length of the

cabinets. These supports are placed in

the front, center and rear and require

cross supports every 18”-24” (45-60cm).

These supports should be mechanically

secured to cabinets.

Frameless cabinets require the thickness

of the top edge to clear doors and

drawer fronts.

COOKTOP OVERHANGS

For overhangs exceeding 6” (72mm)

and where heat sources are present,

use steel tubing. For example: a kitchen

island with a cooktop and overhang.

Steel frame should be mechanically

secured to the cabinetry which will

provide a cantilevered support.Drawings available for download

at www.avonite.com in either .dwg or .pdf format.

11/01SL4005-OC


H O W T O S P E C I F Y

COMMERCIAL FOOD SERVICE TOPS

The following features must be included in a commercial food service installation

in order to be covered by Avonite’s 10-Year Material and/or Installed Warranty.

Color must be selected from among Avonite’s Class I fire rated products.

C O M M E R C I A L F O O D S E R V I C E T O P S

1. Cabinet must be even and level with no protrusions to cause cracking.

2. Support tops every 18” (45.7cm). Cantilevers over 6” (15.2cm) require structural support. Provide support within 3” (7.6cm) of all cut outs.

3. Hot and cold units must be supported from below and not rest on the Avonite top.

4. Attach Avonite to support frame with dabs of silicone every 18”-24” (45.7-61cm) ; do not use a continuous bead.

5. Separate tops containing hot sections from those with cold sections. A soft (silicone) seam may be used.

6. Make cut outs with router and template and allow a 1/2” (1.2cm) radius in the corners. Cut and sand a 1/8” (.3cm) round over on top and bottom edge of cut out.

7. Reinforce corners of rectangular cut outs with 6” x 6” (15.2x15.2cm) blocks of Avonite. Circular cut outs must have

a continuous ring of Avonite 2” (5cm) wide as reinforcement.

8. Use a layer of Thermo-Flow tape to line the perimeter of all hot and cold cut outs.

9. Hot well units must be covered with a layer of Flex-Sulation blended PVC foam sheeting. The foam may be attached to the hot well with 3M® double sided aircraft tape, or duct tape.

10. Cabinets are to be ventilated by installing a fan near the bottom to pull cool air into the cabinet and by providing vent slots near the upper edge of the cabinet to expel the hot air. Temperatures in the cabinet must not exceed 170°F (78°C).

11. Sneeze guards must be fastened to the cabinets or the floor, not directly to the Avonite. Holes in the Avonite to accommodate the sneeze guard supports must be cut 1/4” (.6cm) oversize in diameter to allow for expansion and contraction.

12. Deck seams must be reinforced with a 3” - 4” (7.6-10cm)seam block. Keep seams 3” (7.6cm) or more away from cutouts.

If you have any questions, please call the Avonite Technical Service Department at 1.800.866.8324.

Drawings available for download at www.avonite.com in either .dwg or

.pdf format.

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H O W T O S P E C I F Y S U G G E S T E D S H O R T F O R M

SECTION 06650

SCOPE OF WORK

Provide AVONITE ® surfaces as shown on the drawings and

specifications herein:

MATERIALS

AVONITE sheets shall be as supplied by AVONITE, Inc., Belen, New

Mexico, and shall be cut to size, seamed and detailed in accordance

with approved shop drawings. Color shall be (specify) _________________________ .

and surface finish shall be (matte, satin, gloss)_________________________________ .

SHOP DRAWINGS

Prior to fabrication, the contractor shall furnish and submit detailed

shop drawings for the approval of the architect/designer, showing

accurate dimensions and details of all AVONITE solid surface work.

FABRICATION AND INSTALLATION

The fabrication and installation of all AVONITE surfaces detailed in

this section shall be performed by an Accredited Fabrication shop in

accordance with the manufacturer’s printed instructions and final

shop drawings.

This form is available in a downloadable, printable version at www.avonite.com.

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R E C O M M E N D A T I O N S

TOILET PARTIT IONS

When using Avonite for toilet partitions, please keep in mind the following:

T O I L E T P A R T I T I O N S

1. 1/2” (12mm) Avonite Formstone™ Acrylic or Avonite Polyester Class I should be

the minimum thickness used.

2. All hardware must have rubber grommets between the hardware and the Avonite

material.

3. Bathroom partition hardware can be obtained from:

BOMMER INDUSTRIES 803.457.3301

DECOLAM 418.527.2544

JACKNOB 888.231.9333

4. 1” thick pilasters are recommended for the post going from the ground to

the ceiling, obtained by utilizing the 1/2” (12mm) thick Avonite pieces.

5. Full channel grooves can be used when constructing the horizontal seams for

vertical panels in the partitions.

6. Both the partition and door should use a 1”x 4” (25mmx102mm) wide build-up

with a 1/2” (12mm) channel groove to receive the 1/2” (12mm) center panel.

• This build-up gives the panel and doors extra strength.

• There should be no seams on the stall door.

7. Wall panels should be secured to back of the wall and to pilaster with full length

“U” channel.

Please consult our Technical Services Department at 1.800.866.8324 for more

information.

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F I N I S H E S G U I D E L I N E S

FINISHES

Avonite sheets are delivered to fabricators with a factory finish. The final finish

desired must be specified to the installer/fabricator as Matte, Satin, or Gloss.

Each of these finishes requires different steps and techniques to achieve and

maintain. Fabricators may have additional charges for Gloss specifications.

GUIDELINES FOR F INISHES

MATTE

This is a sanded finish and is easily maintained. There is no sheen to a

matte finish.

SATIN

This finish is achieved by sanding with finer grits of sandpaper and gray

Scotch Brite™ and is easily maintained. A satin finish has a low to medium

luster.

GLOSS

This finish is achieved by polishing the surface after sanding. Gloss finishes

have a high sheen and reveal the full depth of the color. Using dark colors

with a gloss finish should be avoided in high traffic areas.

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S A M P L E S S A M P L E R E Q U E S T F O R M

SAMPLE REQUEST FORM

Please complete this form and fax it to us at 505.864.7790, or order online at

www.avonite.com.

Firm Name:_________________________________________________________________________________________________

Contact Name:______________________________________________________________________________________________

Street: _____________________________________________________________________________________________________

City:_____________________________________ State: _______ Zip: _____________Country: ___________________________

Telephone: ___________________________________________Fax: __________________________________________________

E-Mail: _____________________________________________________________________________________________________

SAMPLE INFORMATION

Color: _______________________________ Size: __________ Satin/Matte/Gloss___________________ Quantity____________





F IRM TYPE

Architectural Engineering Architectural/Engineering Engineering/Architectural

Interior Designer Other_____________________________________________________________________________

F IRM SIZE (EMPLOYEES)

1-3 4-10 11-20 21-35 35+

DESIGN F IRM PROJECT SPECIALTY

___________________________________________________________________________________________________________

PROJECT CATEGORY DISTRIBUTION (APPROXIMATE PERCENTAGES)

Banking_______________ Government ____________ Residential- Remodel

Commercial ___________ Healthcare _____________ Residential New Construction

Educational____________ Hospitality _____________ Retail Space

Entertainment _________ Marine_________________ Other (Specify)_______________________________________

Food Service___________ Public Spaces ___________ Other (Specify)_______________________________________

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A V O N I T E G L A S S D E S I G N I N G & F A B R I C A T I N G

DESIGNING AND FABRICATING WITH AVONITE GLASS

The unique translucent quality of Avonite Glass products allows you to exercise a great deal of creativity. For this reason, it is expected that there will be many new applications that will produce unanticipated effects (see www.avonite.com/glasstips). By all means experiment, be creative, and consult with us as you have questions. However, always make sure that the end result will meet your expectations and those of your client by doing a test piece to demonstrate the effect you are trying to achieve. Should you develop special techniques for dealing with new applications, please give our Technical Services Group a call at 1.800.866.TECH (8324).

For good results, we recommend the following guidelines:

1. THE NATURE OF THE AVONITE GLASS SERIES

Keep in mind that dabs of silicone, supports, and under-mount sink flanges will show through these products like any typical glass. When the products are laminated together for a thicker appearance, such as a drop edge or seam block, they will appear darker due to reduced light transmission. These special effects can be worked into the design for a unique aesthetic effect or application. Thermoforming of Avonite Glass products is not recommended.

When Glass products are chosen for more typical applications, where less transparency is desired, the backsides of the finished top can be painted to hide any supports and produce a fairly uniform appearance for the entire surface. The color you choose will affect the final appearance. The colors listed below were chosen to match the hue of the built-up edge, which is slightly darker. The use of these paints will darken the appearance of the entire surface to match the thicker edge. This effect may concern some customers. These customers may prefer to accept the darker appearance on the edge only. In this case a lighter color of paint may be used to hide silicone and supports. Frosted glass offers unique opportunities for painting the back different colors to achieve custom hues that transmit through the sheet.

Use these colors or equivalents for matching the darker hue of the thicker edge. Painting should be done after fabrication to avoid painting any surface where AvoBond will be applied (field seams, build up, etc):

Antique Glass (K3-8455) Sherwin Williams # 1460 Garden Room Benjamin Moore & Co. #621 Green / Product #275

Cobalt Glass (K3-8485) No paint needed.Frosted Glass (K3-8480) Sherwin Williams # 2127 Summit Gray

Benjamin Moore & Co. #1483 Gray / Product #215Sky Glass (K3-8465) Sherwin Williams # 1503 Dutch Pottery

Benjamin Moore & Co. #770 Blue / Product #215

2. SEAM BLOCKS

Due to the translucency of Frosted Glass, Antique Glass, and Sky Glass, all seam blocks need to be made of 1/2” (12mm) thick clear acrylic sheet using the following procedure:

The 4” (96mm) wide and 1/2” (12mm) thick clear acrylic seam block needs to be glued with full coverage of AvoBond Adhesive, LEAVING NO VOIDS. Voids will appear as darker areas. Remove glue squeezed out from under the seam block. The excess glue will show as a dark line. After the seam block has completely dried, paint the backside and edges to hide supports and silicone if transparency is not the desired effect.

3. BACKLIT APPLICATIONS

For backlit applications, you must follow the free span support guidelines established for Class III products (see section 3.1 of the June 2001 Fabrication Guide or page 27 in Sept 98 Fabrication Guide). You may use clear 1/2” (12mm) acrylic to support larger spans. Using the 1/2” (12mm) clear acrylic sheet as a solid substrate is recommended. The clear acrylic will not appear when lit. Frosted or white acrylic may be used to diffuse the light source. When adhering the Avonite glass product to the acrylic, we recommend 100% silicone containing a matching translucent tint, such as Axiom Sealants ( Buffalo, NY 14215, phone: 716.894.1561 or email at [email protected]), or equivalent. Always test a small piece to judge appearance.

Backlit Applications that require deck seams or have unsupported spans will require special consideration. Please call Avonite Technical Services (800.866.TECH [8324]) as you have questions.

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C O L O R I N L A Y D E S I G N I N G & F A B R I C A T I N G

COLOR INLAY

PRODUCTS NEEDED FOR INLAY: Inlay Resin (same as Patching Resin) Polyester Pigment Catalyst Stirring Stick Wax Paper Cup

Rout out a slot for color inlay. It should be 1/8” (3mm) minimum depth. Contain over-pour by placing masking tape or 100% silicone around slot. Add color pigment to inlay resin: one drop per ounce. Add catalyst and stir thoroughly.

Pour mixture into prepared slot.

Over-pour by 1/8” (3mm) to eliminate low spots.

Allow to dry thoroughly and finish. The hardening time is approximately 8 hours.

METAL INLAYS

Glue the metal to the bottom of the groove with Super Glue. It may then be over-poured with clear resin. Over-pour should be a minimum of 3/32” (2mm) deep.

GENUINE ABALONE, MOTHER OF PEARL, OR METAL INLAYS

Glue the metal to the bottom of the groove with super glue or adhesive strip for Abalone and Mother of Pearl. Allow for a minimum of 3/32” (2mm) of space below the finished surface for the overpouring of clear resin. Shell laminate with 1/8”(3mm) polymer backing is available in 48” (1219mm), lengths by 1/4” (6mm), 1/2” (12 mm) and 1” (25mm) widths.

POLYESTER PIGMENT COLORS

(Available from your AVONITE Distributor)

Fire Engine Red

White

Creamy Yellow

Mexican Sand

New Cream

Mahogany

Light Green

Wild Rose

Regency Blue

Lapis Blue

Emerald Jade

Black

FABRICATOR NOTES

Inlay Resin is available in quarts. Particulate may also be special ordered in quart containers.

When making large inlays, color enough material to do the entire job. Custom colors will be difficult to match later.

PATCH KITS

The following patch kits come with pre-tinted resin:

Rose Quartz

Lapis Blue

Emerald Jade

Midnight Sky III

Sherwood Green

Snowstorm

Kaleidoscope

Willow

Royal Sapphire

Venetian White

Tempest

All other colors require a can of clear patching resin.

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V E R T I C A L S U R F A C E S

VERTICAL SURFACE INSTALLATION

Wall cladding requires dabs of silicone every 8”-10” (20-25cm) across and

down. Be sure the backs of the sheets are clean and dust free.

When vertical hard seams are requested such as a back wall or tub

surround, it is recommended to bond the panels together horizontally and

f loat them up into place.

An alternative to bonding vertical seams might be to have beveled edges

with silicone seams like real stone. For best results, use the Wavy Bit System

to keep the panels aligned.

Vertical installations over 10’ (304.5cm) in height may need mechanical

fasteners.

Back splashes require dabs of silicone every 8”-10” (20-25cm). The use of

hot melt glue can help hold the splash in place until the silicone has set.

I N S T A L L A T I O N

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H O T W E L L F O O D S E R V I C E

COMMERCIAL HOT WELL FOOD SERVICE COUNTERTOP INSTALLATION

Commercial Hot Well Food service countertops will require different procedures

for installation because they are exposed to much greater temperatures and stress

than residential countertops.

The following features must be included in a commercial hot well food service

installation in order to be covered by Avonite’s 10-Year Material Warranty. Color

must be selected from among Avonite’s Class I fire rated products.

1. Cabinet must be even and level with no protrusions to cause cracking.

2. Support tops every 18” (457mm). Cantilevers over 6” (152mm) require

structural support. Provide support within 3 inches (76mm) of all cut outs.

3. Hot and cold units must be supported from below and not rest on the Avonite

top.

4. Attach Avonite to support frame with dabs of silicone every 18” to 24”

(457mm-610mm), do not use a continuous bead.

5. Separate tops containing hot sections from those with cold sections. A soft

(silicone) seam may be used.

6. Make cut outs with router and template and allow a 1/2” (13mm) radius in

the corners. Cut and sand a 1/8” (3mm) round over on top and bottom edge

of cut out.

7. Reinforce corners of rectangular cut outs with 6” x6” (152mm x 152mm)

blocks of Avonite. Circular cut outs must have a continuous ring of Avonite 2”

(52mm) wide as reinforcement.

8. A layer of Thermo-Flow tape is used to line the perimeter of all hot and cold

cut outs.

9. Commercial Hot Well Food Service Units must be covered with a layer of Flex-

Sulation blended PVC foam sheeting. The foam may be attached to the hot

well with 3M double sided aircraft tape, or duct tape.

10. Cabinets are to be ventilated by installing a fan near the bottom to pull cool

air into the cabinet and providing vent slots near the upper edge of the

cabinet to expel the hot air. Temperatures in the cabinet must not exceed

170°F (76°C).

11. Sneeze guards must be fastened to the cabinets or the f loor, not directly to

the Avonite. Holes in the Avonite to accommodate the sneeze guard supports

must be cut 1/4” (6mm) oversize in diameter to allow expansion and

contraction.

12. Deck seams must be reinforced with a 3”-4” (76mm-102mm) seam block. Keep

seams 3” (76mm) or more away from cut outs.

If you have any questions, please call the Avonite Technical Service Department at

1.800.866.8324.

I N S T A L L A T I O N

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