welding - designlink3.co.zadesignlink3.co.za/pion/pioneerweldingcatalogue.pdf · knowing what it...
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Knowing What It Takes To Get Things Done
Pioneer, a leader in metal cutting, gas control and specialty welding solutions, is meeting the needs of people who demand professional-quality results, through a refined portfolio of Pioneer branded products. These products represent the leading edge in design, performance, quality and safety, backed by 100 years of proven innovation.
The Pioneer lineup offers superior performance, excellent value and ease-of-use that helps the craftsman to get the job done right the first time.
The Oxyfuel range will perform a wide spectrum of tasks, from brazing sheet metal to cutting up to 300mm thick steel.
Pioneer Plasma offers a broad range of Manual Plasma Cutters capable of slicing up to 30mm in multiple metals. These machines are easy to use and can cut a variety of metals, including steel, aluminum, galvanized and more.
Pioneer MIG, Stick & TIG machines with its new line up, comprises the core of the Welding range. Its technology has changed the game, setting a new standard for portable welding equipment.
Developed according to international standards the manufacturing plant is fully equipped with the most up to date precision manufacturing equipment with flexible automatic lines, managed in accordance with lean production systems, 5S and KAIZAN with an advanced ERP system controlling the whole process, as a result we have attained ISO9001:2008 and OHSAS 18000:2007 approval.
Our consumables are designed for total welding flexibility and optimized welding performance with each process with the added advantage of utilizing our excellence in product support, service
and application know-how.
PROFESSIONAL WELDING EQUIPMENT
1
Welding Machines MMA, MIG, TIG & Plasma p02
aRc Welding & Accessories p16
Mig Welding & Accessories p22
Tig Welding & Accessories p30
gas Welding & Accessories p34
PlasMa Welding & Accessories p46
PRe-Pack Welding & Accessories p50
elecTRodes Electrodes & Filler Materials p52
safeTy Safety Equipment p66
Index
3
IGBT Inverter Alternating or Direct Current Welding Output 50/60 Hertz Input Power
Direct Current Welding Output
For Constant Current Stick and TIG Process
Single Phase Input Power Fan-cooled
Three Phase Input Power
Thermal Protect Pulse Voltage Stepless Control
2 T / 4 T Selection Anti Sticking Dual Driving Wire Feeding
Gas Pre Flow Arc Force Slow Wire Feeding
Gas Post Flow Hot Start
Slope Down Cellulosic Electrode
Burn Back
Slope Up Generator Friendly
Gas Check
Icons
Product Selection GuideMetal Type Stick MIG FCAW SAW AC-TIG DC-TIG CAC-ADC Plasma
steel
stainless steel
aluminium
cast iron
copper / Brass
Titanium
Magnesium alloys
skill level Moderate low low Moderate high high Moderate low
WeLDInG ProCeSS CuTTInG ProCeSS
Quality & StandardISo 9001 ISo 14001 oHSAS 18001
developed according to international standards, Pioneer is fully equiped with the
most up to date precision manufacturing equipment with flexible automatic lines, it is
managed in accordance with lean production systems.......
4
aRc
ARC 200 DC INVERTER (Voltage Reduction Device) Part no. aRc205VRd
Portable IGBT Inverter stick welder Power Indicator Thermal Protection Stepless current setting Hot Start VRD Arc force Available for rutile and basic electrode Lift Arc TIG Digital Display Generator Friendly
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
ARC 200 1ph-220V 50/60Hz 19.4A(20 degree) 15-200A 64V 60% at 160A at 1.6-5.0mm 11.2A(40 degree) 20 degrees 30% at 200A at 40 degrees
Accessories: 3m Welding cable with electrode holder; 2m Earth cable with earth clamp (CCA Cable 16mm2, 35-70 Dinse connector).
PROFESSIONAL WELDING EQUIPMENT
5
ARC 160 DC INVERTER
PIONEER
Part no. aRc160T
Portable IGBT Inverter stick welder Power Indicator Thermal Protection Stepless current setting Hot Start Arc force Available for rutile and basic electrode Lift Arc TIG
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
ARC 160 1ph-220V 50/60Hz 19.4A (20 degree) 15-160A 64V 60% at 160A at 1.6-3.2mm 11.2A (40 degree) 20 degrees 30% at 160A at 40 degrees
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
ARC 200 1ph-220V 50/60Hz 23.2A (20 degree) 15-200A 64V 60% at 160A at 1.6-4.0mm 13.4A (40 degree) 20 degrees 30% at 200A at 40 degrees
ARC 200 DC INVERTER
PIONEER
Part no. aRc200T
Portable IGBT Inverter stick welder Power Indicator Thermal Protection Stepless current setting Hot Start Arc force Available for rutile and basic electrode Lift Arc TIG
Accessories: 3m Welding cable with electrode holder; 2m Earth cable with earth clamp (CCA Cable 16mm2, 10-25 Dinse connector.
Accessories: 3m Welding cable with electrode holder; 2m Earth cable with earth clamp (CCA Cable 16mm2, 10-25 Dinse connector).
6
INVERTER MIG 350-IB Part no. Mig350iB
IGBT Inverter three phase with separate wire feeder MIG/STICK welder Thermal protection Digital display Gas Check Burn back Stepless heat and wire feed setting Four Roller Manual Wire feeding Available for 15kg Spool
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 350IB 3ph-380V 25.5A 40-350A 60V 60% at 350A 0.8 – 1.2 50/60HZ
Accessories: 4m MIG torch MB36 with 1.0mm contact tip, 3m grounding cable 40mm2 with earth clamp, 70-95mm Dinse connector, 5m 6pin plug/4pin socket control cable and connection cable, 7m gas hose with quick gas connector, 9-16 hose clamp, 0.8, 1.0, 1.2mm contact tip 2pc for each, fuse 3A, 8A 1pc for each; 0.8/1.0mm roller 2pc, 1.0/1.2 roller installed in the machine; gas meter.
PROFESSIONAL WELDING EQUIPMENT
Mig
7
POWER MIG 205 PIONEER
Part no. Mig205 (MUlTiPRocessoR)
Inverter Mig welder MMA/MIG Function Power Indicator Digital display Stepless heat control Stepless wire feed setting Removable MB 25 Mig Torch Digital display Volts & Amps Display Available for 15kg Spool
POWER MIG 250K
PIONEER
Part no. Mig250 (MUlTiPRocessoR)
Inverter Mig welder MMA/MIG Function Power Indicator Digital display 2T / 4T Stepless wire feed setting Removable MB 25 Mig Torch Digital Volts & Amps Display Available for 15kg Spool
Accessories: 4m MB25 MIGtorch with 0.8mm contact tip, 3m grounding cable 25mm2 with earth clamp 35-70dinse connector, 3mXΦ8mm gas hose with gas connector and 9-16 hose clamp, small kits: wrench, 9-16 hose clamp, 0.8, 1.0mm contact tip 1pc for each, CO2 regulator.
Accessories: 4m MB 25 TORCH; 3mX16mm2 earth cable with 200A clamp; 35-70 quick connector; 4mΦ8mm gas hose, 9-16 hose clamp, 0.6, 0.9mm 1.0mm contact tip 1pc for each; CO2 regulator.
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 250K 1ph-220V 45 MIG50-250A; 55V 60%@250 0.8 – 1.0 50/60Hz MMA30-200A
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 205 1ph-220V 36 MIG30-200A; 69V 20%@200 0.8 – 1.0 50/60Hz MMA60-170A
8
HG-MIG 500-SW Part no. Mig500
Professional three phase separate wire feeder MIG welder Power Indicator Thermal protection Digital display 30 heat settings 2T / 4T Gas Check Burn back time adjustment Stepless heat and wire feed setting Four Roller Optional built in water cooling Available for 15kg Spool
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 3ph-380V 40A 110-500A 20-51V 60%@500 1.2-1.6mm 500-SW 50/60HZ
Accessories: 4m MIG torch MB40 with 1.0mm contact tip, 4m grounding cable 40mm2 with earth clamp, 70-95mm Dinse connectorm, 5m 6pin plug/4pin socket control cable and connection cable, 7m gas hose with quick gas connector, 9-16 hose clamp, 0.8, 1.0, 1.2mm contact tip 2pc for each, fuse 3A, 8A 1pc for each; 0.8/1.0mm roller 2pc, 1.0/1.2 roller installed in the machine; gas meter.
PROFESSIONAL WELDING EQUIPMENT
Mig
9
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 500IB 3ph-380V 41.8A 50-500A 70V 60% at 500A 0.8 – 1.6 50/60HZ
INVERTER MIG 500-IB
PIONEER
Part no. Mig500iB
IGBT Inverter three phase with separate wire feeder MIG/STICK welder
Thermal protection Digital display Gas Check Burn back Stepless heat and wire feed
setting Four Roller Manual Wire feeding Available for 15kg Spool
HG-MIG 350-SW PIONEER
Part no. Mig350
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
MIG 3ph-380V 23A 60-350A 19-40V 60%@350 1.0-1.6mm 350-SW 50/60Hz
Professional three phase separate wire feeder MIG welder
Power Indicator Thermal protection Digital display 30 heat settings 2T / 4T Gas Check Burn back time adjustment Stepless heat and wire feed setting Four Roller Optional built in water cooling Available for 15kg Spool
Accessories: 4m MIG torch MB36 with 1.0mm contact tip, 4m grounding cable 40mm2 with earth clamp, 70-95mm Dinse connector, 5m 6pin plug/4pin socket control cable and connection cable, 7m gas hose with quick gas connector, 9-16 hose clamp, 0.8, 1.0, 1.2mm contact tip 2pc for each, fuse 3A, 8A 1pc for each;0.8/1.0mm roller 2pc, 1.0/1.2 roller installed in the machine; gas meter.
Accessories: 4m MIG torch MB40 with 1.0mm contact tip, 3m grounding cable 40mm2 with earth clamp, 70-95mm Dinse connector, 5m 6pin plug/4pin socket control cable and connection cable, 7m gas hose with quick gas connector, 9-16 hose clamp, 0.8, 1.0, 1.2mm contact tip 2pc for each, fuse 3A, 8A 1pc for each;0.8/1.0mm roller 2pc, 1.0/1.2 roller installed in the machine; gas meter.
10
TigTig
AC/DC TIG 315A MACHINE Part no. Tig315ac/dc
Professional IGBT inverter AC/DC TIG pulse machine Lift ARC TIG ARC Force Anti-Sticking Hot Start Digital display Stepless setting Pulse Frequency adjustment Pulse Width adjustment Pulse Current Adjustment
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
TIG 3ph-380V 19A TIG 20-315A 65V 35% at 315A/250A 0.6-5.0mm 315AC/DC 50/60HZ MMA 20-250A
Accessories: 5M WP-18 TIG torch installed with 2-pin socket, #7 nozzle, φ3.2 mm collect, φ 3.2mm collect holder, short cap and come with the small accessories pack (#4, #5, #6 nozzle, φ2.0, φ2.4 tungsten collect long cap), 2M grounding cable 25m2 with 35-70 dinse connector, 3m*Ф8 reinforce gas hoes and hoes clamp.
PROFESSIONAL WELDING EQUIPMENT
11
Professional IGBT inverter AC/DC TIG pulse machine Lift ARC TIG ARC Force Anti-Sticking Hot Start Digital display Stepless setting Pulse Frequency adjustment Pulse Width adjustment Pulse Current Adjustment
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
TIG 1ph-220V 34A MMA: 5–170 68V 60%@200A 1.6-4.0 200AC/DC 50/60HZ DCTIG: 5–200 ACTIG (HF):10-200A ACTIG (LIFT):30-200A
Accessories: 5M WP-26 TIG torch with 2 pin plug and 35-70 quick connector; 3m 16mm2 earth cable with 35-70 quick connector and 300A earth clamp; φ8 Gas hose with 9-16 hose clamp; small accessories.
AC/DC TIG 200A MACHINE PIONEER
Part no. Tig200ac/dc
12
cUT
CUT 100 PLASMA CUTTER Part no. cUT100
Professional IGBT Inverter plasma cutting machine Max cutting thickness 30mm / quality cut 20mm Thermal protection
Accessories: 5m P80 plasma cutting torch, 3m earth cable 16mm2 with 10-25 connector, 200A earth clamp; 3m Φ8mm gas hose; QAW3000 gas regulator, small accessories (5 pcs 2A fuse, 2 pcs gas valve connector).
PROFESSIONAL WELDING EQUIPMENT
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
CUT100 3ph-380V 50 23A 20A-100A 284V 60%@100A Max cutting:30mm; quality cutting: 20mm
13
CUT 70 PLASMA CUTTER
CUT 40 PLASMA CUTTER
PIONEER
PIONEER
Part no. cUT70
Part no. cUT40
Professional IGBT Inverter plasma cutting machine Max cutting thickness 25mm / quality cut 17mm Thermal protection
Professional IGBT Inverter plasma cutting machine Max cutting thickness 10mm / quality cut 8mm Thermal protection
Accessories: P80 cutting torch 5m*10mm² YH earth cable with 200A earth clamp 35-70 quick connector 3m*Φ8mm tube.
Accessories: CB50 cutting torch with 2pin connector, 5 electrodes, 5 nozzles, 2 diffusers; 3m earth cable 6mm2 with 10-25 connector, 200A earth clamp; 3m Φ8mm gas hose; AW2000-02 gas regulator, small accessories (2 gas connector).
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
CUT70 3ph-380V 50HZ 13.5A 25-70A 315V 60% at 70A Max cutting: 25mm quality cutting: 17mm
Pioneer Power supply (V/HZ) Input Current (A) Output Current (A) OCV (V ) Rated Output Electrode /wire Model: (% at A) dia (mm)
CUT40 1ph-230V 50HZ 28A 15-40A 280V 60% at 40A Max cutting: 10mm quality cutting: 8mm
14
9 LITRE WATER COOLERPart no. Ws10
Power supply 220 volts Flow rate 20L / p min 9-litre capacity tank With Quick release couplings Carry handle Suitable for MIG and TIG cooling
PROFESSIONAL WELDING EQUIPMENT
TigTigMig
Pioneer Model: Power supply (V/HZ) Flow Rate Water Tank capacity
WS10 1ph-220V 50/60Hz 20L P/M 9-liter Tank
15
WIRE FEEDER Part no. sB10f
The wire feeder for MIG machine, four roller driving. Semi-close structure for outdoor application. Burn back time adjustment, slow feeding, 2 step/4 step control, inching feeding, gas checking. Checking max spool loading 20kg. Wire feeding speed stepless control, stable and reliable high speed wire feeding.
PROFESSIONAL WELDING EQUIPMENT
Mig
Pioneer Model: Input Power Drive Roll Torch Adaptor Socket Solenoid
SB10F 24V SB-10F-1 Euro Type Panasonic 6 Pin male AC24 V , Dc 24V 76zy02 & female Socket Right Motor
17
Earth Clamp 300a platEd hEavy duty Brass G Clamp 600a
PIONEER PIONEER
Part No. EC300 Part No. EC600G
Earth Clamp 400a platEd Kd stylE ElECtrodE holdEr 300a
PIONEER PIONEER
Part No. EC400 Part No. EL300H
Earth Clamp 500a platEd Kd stylE ElECtrodE holdEr 500a
PIONEER PIONEER
Part No. EC500 Part No. EL500H
hEavy duty Clamp 600a optimus ElECtrodE holdEr 300a
PIONEER PIONEER
Part No. EC600 Part No. OPT300
300 Amps @ 60% Duty Cycle Light to medium duty
400 Amps @ 60% Duty Cycle Medium to heavy duty
500 Amps @ 60% Duty Cycle Heavy duty
600 Amps @ 60% Duty Cycle Heavy duty
600 Amps @ 60% Duty Cycle Light to medium duty
300 Amps @ 60% Duty Cycle Light to medium duty
500 Amps @ 60% Duty Cycle Light to medium duty
300 Amps @ 60% Duty Cycle Light to medium duty
18
ARC
optimus ElECtrodE holdEr 400a sam ElECtrodE holdEr 300a
WEldErs WirE Brush 5 roW
PIONEER PIONEER
PIONEER
Part No. OPT400 Part No. EL300
Part No. WH015
optimus ElECtrodE holdEr 600a sam ElECtrodE holdEr 500a
stainlEss stEEl WEldErs WirE Brush
PIONEER PIONEER
PIONEER
Part No. OPT600 Part No. EL500
Part No. WH015-S
tWist – loCK ElECtrodE holdEr 500a
PIONEER
Part No. TL500
ChippinG hammEr 300G
PIONEER
Part No. WH014
400 Amp Industrial electrode holder Insulated Jaws Heavy duty
300 Amp Industrial electrode holder Insulated Jaws Heavy duty
600 Amp Industrial electrode holder Insulated Jaws Heavy duty
500 Amp Industrial electrode holder Insulated Jaws Heavy duty
500 Amp Industrial electrode holder Heavy duty screw type electrode holder
Chisel and point end with Spring handle
Wooden handle Steel bristles. Cleaning mild steel surfaces before and after
welding
Stainless Steel bristles. Cleaning Stainless steel and aluminum
surfaces before and after welding
19
C16-PVC Green 16mm PVC
C50-PVC Red 50mm PVC
C35-PVC Grey 35mm PVC
C25-PVC Blue 25mm PVC
C70-PVC Brown 70mm PVC
C16 Black rubber 16mm
Part No.
dinsE typE 10/25 CaBlE ConnECtors panEl soCKEts
PIONEER PIONEER
Part No. WH008MS10/25 Male
Part No. WH02410/25 Female
Part No. WH008F 10/25
WH010 Cable lugs 25-10
WH011-1 Cable lugs 35-10
WH011Cable lugs 35-12
WH012-1Cable lugs 50-10
WH012 Cable lugs 50-12
WH013 Cable lugs 70-12
WH013-1 Cable lugs 95-12
WH013-2 Cable lugs 120-14
WH013-3 Cable lugs 185-16
Part No. WH007F35/50
Part No. WH008M50/70
Part No. WH007M35/50 Male
Part No. WH02235/50 Female
Part No. WH00850/70 Male
Part No. WH02150/70 Female
CaBlE luGs
WEldinG CaBlE
PIONEER PIONEER
PIONEER
PIONEER
PIONEER
Solid Brass Rubber Insulated connectors For use with 10 and 25 mm cable
Solid Brass Rubber Insulated connectors For use with 30 and 50 mm cable
Solid Brass Rubber Insulated connectors For use with 50 and 70 mm cable
Solid Brass Rubber Insulated connectors For use with 70 and 95 mm cable
Panel sockets for welding machines For use with 10/25 35/50and 50/70 Dinse
connectors
Tin plated high conductive copper lugs For all welding cable sizes
Double insulated color-coded welding cable SABS Approved
dinsE typE 35/50 CaBlE ConnECtors
dinsE typE 50/70 CaBlE ConnECtors
Part No. WHO2870/95 Male
Part No. WH02970/95 Female
dinsE typE 70/95 CaBlE ConnECtors
Part No.
20
ARC
WS001 - Green welding cable kits (175 amps) set with cable lugs
WS002 - blue welding cable kits (230 amps) with lug
WS001-1 - Green welding cable kits (175 amps) set with cable dinse plugs 10-25mm
WS002-1 - blue welding cable kits (230 amps) with dinse plugs 10-25mm
WEldinG CaBlE Kits
PIONEER
Part No.
WC01 - Silicone Free WC02 - Silicone
Anti - Spatter 4000ml Silicone Spray Anti – Spatter 375ml Non - Silicone Spray
Part No.
anti spattEr spray
PIONEER
pEnEtrant, dEvElopEr & ClEanEr
PIONEER
stainoX n piCKlinG past
BoilEr maKErs ChalK (soap stonE)
PIONEER
PIONEER
Part No. WC05
Part No. MTP045
Non-Destructive testing for quality welding. Size - 325ml
Improve your stainless-steel quality after welding.
144 Pieces per box.
WC06Penetrant
WC07Cleaner
WC08Developer
Part No.
K5 typE GouGinG torCh
PIONEER
Part No. WT016
K4 typE GouGinG torCh
PIONEER
Part No. WT015
Carbon arc air gouging torch 800 Amp Application Gouging, cutting, beveling and
piercing metal. 2-meter cable length Compressed Air required 80 – 100 psi
Heavy Duty arc air gouging torch 1000 Amp Application Gouging, cutting, beveling and
piercing metal. 2-meter cable length Compressed Air required 80 – 100 psi
21
ElitE 5 hotBoX ElitE 12 hotBoX
PIONEER PIONEER
Part No. EC300 Part No. EC300
Max 5kg Load Capacity Max Temp: 160 degrees C
Max 12kg Load Capacity Max Temp: 301 degrees C
23
BNZ 15 STYLE MIG TORCH
PIONEER
Part No. WT004
150 Amps @ 60% Duty Cycle 4m MiG torch Light to medium duty 0.6 – 1.0 mm Wire Mixed Gases
BNZ 36 STYLE MIG TORCH
PIONEER
Part No. WT008
270 Amps @ 60% Duty Cycle 4m MiG torch Medium to Heavy duty 0.8 – 1.2 mm Wire Mixed Gases
BNZ 25 STYLE MIG TORCH
PIONEER
Part No. WT006
230 Amps @ 60% Duty Cycle 4m MiG torch Light to medium duty 0.8 – 1.2 mm Wire Mixed Gases
24
MIG
BNZ 40 STYLE MIG TORCH
PIONEER
Part No. WT009
320 Amps @ 60% Duty Cycle 4m MiG torch Heavy duty 0.6 – 2.4 mm Wire Mixed Gases
RB61 STYLE MIG TORCH
PIONEER
Part No. WT021
500 Amps @ 60% Duty Cycle 4m MiG torch Heavy duty Air cooled 1.0 – 2.0 mm Wire Mixed Gases
BNZ 501 STYLE MIG TORCH WATER COOLED
PIONEER
Part No. WT011
500 Amps @ 60% Duty Cycle 4m MiG torch Heavy duty water cooled 1.0 – 2.0 mm Wire Mixed Gases
25
BNZ STYLE GAS NOZZLE (SHROUD)
PIONEER
Part No.
MTP017 - Shroud BNZ 15 conical nozzles
MTP020 - Shroud BNZ 40 conical nozzles
MTP019 - Shroud BNZ 36 conical nozzles
MTP018 - Shroud BNZ 25 conical nozzles
MTP021 - Shroud BNZ 501 conical nozzles
MTP064 - Shroud BNZ RB61 conical nozzles
RB61 STYLE M10 - CONTACT TIPS
BNZ STYLE GAS DIFUSERS
PIONEER
PIONEER
Part No.
Part No.
MTP061-1 - Contact tip M10 X 1.0mm
MTP008 - Gas diffuser BNZ 36
MTP062 - Contact tip M10 X 1.6mm
MTP063 - Gas diffuser BNZ 61
MTP062-1 - Contact tip M10 X 1.4mm
MTP010 - Gas diffuser BNZ 40
MTP061 - Contact tip M10 X 1.2mm
MTP009 - Gas diffuser BNZ 501
BNZ STYLE M6 - CONTACT TIPS
PIONEER
Part No.
MTP001 - Contact tip M6 X 0.8mm
MTP004 - Contact tip M6 X 1.2mm
MTP003 - Contact tip M6 X 1.0mm
MTP002 - Contact tip M6 X 0.9mm
MTP004-1 - Contact tip M6 X 1.4mm
MTP004-2 - Contact tip M6 X 1.6mm
MTP004-3 - Contact tip M6 X 2.0mm
BNZ STYLE M8 - CONTACT TIPS
PIONEER BNZ STYLE TIP ADAPTORS
PIONEER
PIONEER
Part No.
Part No.
MTP005-1 - Contact tip M8 X 0.8mm
MTP011 - Tip adaptor BNZ 15 X M6
MTP007 - Contact tip M8 X 1.2mm
MTP014 - Tip adaptor BNZ 36 X M8
MTP006 - Contact tip M8 X 1.0mm
MTP013 - Tip adaptor BNZ 36 X M6
MTP005 - Contact tip M8 X 0.9mm
MTP012 - Tip adaptor BNZ 25 X M6
MTP007-1 - Contact tip M8 X 1.4mm
MTP015 - Tip adaptor BNZ 40 X M8
MTP007-2 - Contact tip M8 X 1.6mm
MTP016 - Tip adaptor BNZ 501 X M8
MTP007-3 - Contact tip M8 X 2.0mm
MTP060 - Tip adaptor BNZRB61 X M10
26
MIG
BNZ STYLE SWAN NECKS
BNZ STYLE STEEL LINERS
BNZ STYLE TEFLON LINERS (FOR ALUMINIUM WELDING)
PIONEER
PIONEER
PIONEER
Part No.
Part No.
Part No.
MTP022 - Swan neck BNZ 15
MTP027 - Liner 0.6 - 0.9mm Blue 4.5m
MTP105 - Teflon liner 0.6 - 0.9mm Blue 4m
MTP025 - Swan neck BNZ 40
MTP065 - Liner 1.2- 1.6mm Steel 4.5m for 501 Torch
MTP024 - Swan neck BNZ 36
MTP028Y - Liner 1.2 - 1.6mm Yellow 4.5m
MTP107 - Teflon liner 1.2 - 1.6mm Yellow 4.5m
MTP023 - Swan neck BNZ 25
MTP028 - Liner 1.0 - 1.2mm Red 4.5m
MTP106 - Teflon liner 1.0 - 1.2mm Red 4m
MTP026 - Swan neck BNZ 501
MTP083 - Liner 1.2 - 2.0mm 4.5m for RB61 Torch
Part No.
27
Part No.
MTP068 - Tweco style contact tips M6 14H45 1.2mm MTP072 - Tweco style mod 4 gas
diffuser/tip adaptor 54A
MTP070 - Tweco style contact tips M8 15H45 1.2mm
MTP069 - Tweco style contact tips M6 14H52 1.4mm MTP073 - Tweco style mod 4 gas
diffuser/tip adaptor 55a – up till 2.0mm
MTP071 - Tweco style contact tips M8 15H52 1.4mm
Part No.
TWEECO STYLE MOD 4 MIG TORCH
PIONEER
Part No. WT024
360 Amps @ 60% Duty Cycle 4m MiG torch Heavy duty Air cooled MiG torch 0.8 – 1.6 mm Wire Mixed Gases
TWECO STYLE CONTACT TIPS TWECO STYLE MOD 4 GAS DIFFUSER/TIP ADAPTOR
PIONEER PIONEER
TWEECO STYLE MOD 5 MIG TORCH
PIONEER
Part No. WT025
420 Amps @ 60% Duty Cycle 4m MiG torch Heavy duty Air cooled MiG torch 1.0 – 2.4 mm Wire Mixed Gases
28
MIG
TWECO STYLE NOZZLE
TWECO STYLE SWAN NECK
PIONEER
PIONEER
Part No.
Part No.
MTP074 - Tweco style mod 2 & 4 self insulating nozzle 23-62
MTP080 - Tweco style mod 4 swan neck 64A60
MTP077 - Tweco style mod 2 & 4 nozzle insulator 34A
MTP076 - Tweco style mod 5 coarse threaded nozzle 25CT62S
MTP075 - Tweco style mod 4 coarse threaded nozzle 24CT62S
MTP081 - Tweco style mod 5 swan neck 65A60
MTP078 - Tweco style mod 4 nozzle insulator 34CT
MTP079 - Tweco style mod 5 nozzle insulator 35CT
TWECO STYLE LINERS
PIONEER
Part No.
MTP082 - Tweco style mod 4 & 5 liner 1.6mm Euro end
31
TIG Torch WP17V
PIONEER
Part No. WT001-1 4m Torch
200 Amps TIG torch Available in either 4m lengths AdjustableValveforgasflow Completewith10/25MaleDinse
cable connector SuitableforuseonDCinverter
350AmpsWaterCoolerTIGTorch8m
Available in either 4m or 8m lengths AdjustableValveforgasflowandtriggerswitch
Completewith35/50MaleDinsecable connector
SuitableforuseonAC/DCMachinesforcontinuouswelding
Gashosefitterwith3/8R/Hnipple WaterhoseHas3/8LHnipples
200 Amps TIG torch Available in either 4m or 8m lengths AdjustableValveforgasflow Completewith10/25MaleDinse
cable connector SuitableforuseonDCinverter
TIG Torch WP26V TIG Torch
PIONEER
TIG Torch WP18 WATEr cooLED
PIONEER
Part No. WT-WP18 8m Torch
Part No. WT0028m Torch
Part No. WT002-14m Torch
32
Torch BoDy 26V
PIONEER
Part No. MTP029
Torch BoDy 26 no VALVE
PIONEER
Part No. MTP029 – 1
PIonEEr Torch BoDy 17V
PIONEER
Part No. MTP030
coLLETs (WP 17,18,26 Torch)
PIONEER
TIGTIG
Part No.
MTP031 - 10N23 Collet 1.6mm
MTP033-1 - 10N23 Collet 4.0mm
MTP091 - 10N24S Stubby Collet
MTP033 - 10N23 Collet 3.2mm
MTP032 - 10N23 Collet 2.4mm
coLLET BoDy (WP 17,18,26 Torch)
GAs LEns - coLLET BoDy(WP 17,18,26 Torch)
BAck cAP LonG & shorT (WP 17,18,26 Torch)
PIONEER
PIONEER
PIONEER
Part No.
Part No.
Part No.
MTP034 - 10N23 Collet Body 1.6mm
MTP083-1 - Collet Body 45V25 1.6mm
MTP037- Short back cap 57Y04
MTP036-1 - 10N23 Collet Body 4.0mm
MTP084-3 - Collet Body 45V64 2.4mm
MTP094 - 17cb20 Stubby Collet Body
MTP036 - 10N23 Collet Body 3.2mm
MTP084-2 - Collet Body 45V75 3.2mm
MTP035 - 10N23 Collet Body 2.4mm
MTP084-1 - Collet Body 45V26 2.4mm
MTP038 - Long back cap 57Y02
33
GAs LEns - ALumInA cErAmIc nozzLEs (WP 17,18,26 Torch)
TunGsTEn ELEcTroDE ThorIATED (sTAInLEss sTEEL AnD mILD sTEEL)
TunGsTEn ELEcTroDE ThorIATED (ALumInIum)
ALumInA cErAmIc nozzLEs (WP 9,17,18 Torch)
ALumInA cErAmIc nozzLEs (WP 17,18,26 Torch)
PIONEER PIONEER
PIONEER
PIONEER
PIONEER
Part No. Part No.
Part No.
Part No.
Part No.
MTP088 - 54N14 No 8 Alumina MTP043 - Tungsten electrode 2% Thoriated 1.6mm x 150mm Red Tip
MTP043-1 - Tungsten electrode Zirconiated 1.6mm x 150mm White Tip
MTP044-2 - Tungsten electrode 2% Thoriated 3.2mm x 150mm Red Tip
MTP044-4 - Tungsten electrode Zirconiated 3.2mm x 150mm White Tip
MTP044 - Tungsten electrode 2% Thoriated 2.4mm x 150mm Red Tip
MTP044-1 - Tungsten electrode Zirconiated 2.4mm x 150mm White Tip
MTP044-3 - Tungsten electrode 2% Thoriated 4.0mm x 150mm Red Tip
MTP044-5 - Tungsten electrodeZirconiated 4.0mm x 150mm White Tip
MTP090-2 - 13N10 Alumina
MTP039-1 - 10N45 -No #10 Ceramic 13.5mm
MTP090-1 - 54N17 No 5 Alumina
MTP041 - 10N48 -No #6 Ceramic 9.0mm
MTP042-1 - 10N50 -No #4 Ceramic 6.0mm
MTP090 - 54N16 No 6 Alumina
MTP109 - 53N88 No 10 Alumina
MTP040 - 10N47 -No #7 Ceramic 11.0mm
MTP042 - 10N49 -No #5 Ceramic 8.0mm
MTP089 - 54N15 No 7 Alumina
MTP108 - 53N87 No 12 Alumina
MTP039 - 10N46 -No #8 Ceramic 12.5mm
35
Single Stage Oxygen RegulatOR Single Stage acetylene RegulatOR
PIONEER PIONEER
Part No. CT003 – PION Part No. CT004 - PION
Multi Stage Oxygen RegulatOR Multi Stage acetylene RegulatOR
PIONEER PIONEER
Part No. CT003 – MULTI Part No.CT004 - MULTI
aRgOn FlOw MeteR lPg RegulatOR
PIONEER PIONEER
Part No. CT005 - PION Part No. CT006 - LPG
Easy To read gauges Forged brass body for strength Extended stem with 3/8 R/H Oxygen
and 3/8 L/H Acetylene outlet threads Gauge protectors
Easy To read gauges Forged brass body for strength Extended stem with 3/8 R/H Oxygen
and 3/8 L/H Acetylene outlet threads Gauge protectors
Easy To read gauges Forged brass body for strength Extended stem with 3/8 R/H Oxygen
and 3/8 L/H Acetylene outlet threads Gauge protectors
Easy To read gauges Forged brass body for strength Extended stem with 3/8 R/H Oxygen
and 3/8 L/H Acetylene outlet threads Gauge protectors
Forged Brass body for maximum strength EasytoreadGaugeandflowtube
with clear visibility Extended stem with 3/8 R/H thread Suitable for MIG and TIG applications
Forged Brass body for maximum strength EasytoreadGaugeandflowtube
with clear visibility 3/8 L/H thread outlet Suitable for Oxy /LPG application Maximum inlet Pressure 2715 BAR
36
GAS
welding & cutting cOMbinatiOn Kit
PORtable Mini welding & cutting cOMbinatiOn Kit
PIONEER PIONEER
Part No. CT002 Part No. CT002M
Professional welding and cutting kit in a strong durable carry case.
Suitable for cutting up to 200mm and a welding capacity of 9mm.
Ideal Kit for precise cutting, welding, soldering and brazing applications
Single stage Regulators Oxygen and Acetylene Torch Handle, cutting Attachment and Mixer ANM cutting Nozzle, Swaged nozzles, Nozzle Cleanerandflintlighter
Brazing Goggles
Professional welding and cutting kit in a strong durable carry case.
Ideal Kit for precise cutting, welding, soldering and brazing applications
Single stage Regulators Oxygen and Acetylene Torch Handle and Mixer Swaged nozzles and Nozzle Cleaner
RePlaceMent FlintS
PIONEER
Part No. CT007-1
tRiPle Flint lighteR
PIONEER
Part No. CT007
Renewable Flint heads One hand operation
Renewable Flint heads
CT0093/8 Tail piece
CT0243/8 Act Nut L/H
CT0253/8 Act Nut R/H
Part No.
tail Piece and nutS
PIONEER
8mm Tail Pieces Tail Piece Oxy Nut Right Hand 3/8 Tail Piece Act Nut Left Hand 3/8
37
Replaceable Nut for BOC type Cutting Torch
Used to secure hose to tail pieces
PiOneeR nOzzle cleaneR
PIONEER
Part No. CT006
Assorted cleaning pins Cleaning File
CT028Stem
CT026Oxygen R/H Argon
CT036Acetylene Nut
CT040Acteylene L/H
CT037Oxygen Nut
Part No.
CT022 (15-18)
Part No.
bull nOSe and SteM
y PieceS Oxygen & acetylene
PIONEER
PIONEER
nOzzle nut FOR cutting tORch
hOSe claMP ScRew tyPe
PIONEER
PIONEER
Part No. CT008
Part No. CT019
Replaceable Stem Act bull nose nut Oxy bull nose nut
Connecting two hoses to the same regulator For purging with Flow meter Independent duel control
Used to secure hose to tail pieces
Used to hold oxygen and Acetylene hose side by side
Used to join two pieces of 8mm hose
CT020 (11-13) CT021 (13-15)
Part No.
Part No. CT038
Part No. CT038 – HJ
hOSe claMP
PaRallel hOSe claMP 8MM
hOSe JOineR 8MM
PIONEER
PIONEER
PIONEER
38
FlaShbacK aRReStORS 3/8tORch & RegulatOR MOunt
PIONEER
Oxygen & Acetylene Flash Back Arrestor Preventionofflashbackandgasreverseflow Available in both Regulator and Torch 3/8 mountfittings
Oxy Acteylene cutting Nozzles (Short) Used on Pioneer universal Cutting Torch & Cutting Attachment
Part No.
CT034 - 3/8 Oxygen Regulator
CT037 - 3/8 Acetylene Torch
CT036 - 3/8Oxygen Torch
CT035 - 3/8 Acetylene Regulator
FlaShbacK aRReStORS 9/16 tORch & RegulatOR MOunt
PIONEER
Oxygen & Acetylene Flash Back Arrestor Preventionofflashbackandgasreverseflow Available in both Regulator and Torch 9/16 mountfittings.
Part No.
CT050 - 9/16 Oxygen Regulator
CT053 - 9/16 Acetylene Torch
CT052 - 9/16 Oxygen Torch
CT051 - 9/16 Acetylene Regulator
anM cutting nOzzleS (ShORt)
PIONEER
Part No. Nozzle Size
CN004 1.9mm (5/64’’) 75-100 mm 3 1 75mm
CN006 3.2mm (1/8’’) 100-150 mm 1.5 0.5 75mm
CN003 1.6mm (1/16’’) 12-75mm 2.5 1 75mm
CN005 2.4mm (3/32’’) 100-150 mm 1.5 0.5 75mm
CN002 1.2mm (3/64’’) 6-12mm 2 0.5 75mm
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
CN001 0.8mm (1/32’’) 3-6 mm 1.5 0.5 75mm
GAS
39
Oxy Acteylene cutting Nozzles (Long) Used on Pioneer universal Cutting Torch & Cutting Attachment
Oxy Propane cutting Nozzles (Short) Two Piece cutting nozzle Used on Pioneer universal Cutting Torch & Cutting Attachment
PnM cutting nOzzleS (ShORt)
PIONEER
Part No. Nozzle Size
CN010 1.9mm (5/64’’) 75-100 mm 3 1 75mm
CN012 3.2mm (1/8’’) 100-150 mm 1.5 0.5 75mm
CN009 1.6mm (1/16’’) 12-75mm 2.5 1 75mm
CN011 2.4mm (3/32’’) 100-150 mm 1.5 0.5 75mm
CN008 1.2mm (3/64’’) 6-12mm 2 0.5 75mm
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
CN007 0.8mm (1/32’’) 3-6 mm 1.5 0.5 75mm
anMe cutting nOzzleS (lOng)
PIONEER
Part No. Nozzle Size
CN016 1.9mm (5/64’’) 75-100 mm 3 1 88mm
CN018 3.2mm (1/8’’) 100-150 mm 1.5 0.5 88mm
CN015 1.6mm (1/16’’) 12-75mm 2.5 1 88mm
CN017 2.4mm (3/32’’) 100-150 mm 1.5 0.5 88mm
CN014 1.2mm (3/64’’) 6-12mm 2 0.5 88mm
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
CN013 0.8mm (1/32’’) 3-6 mm 1.5 0.5 88mm
40
Oxy Propane cutting Nozzles (Long) Two Piece cutting nozzle Used on Pioneer universal Cutting Torch & Cutting Attachment
Oxy Propane cutting Nozzles Two Piece cutting nozzle
PROPane cutting nOzzleS
PnMe cutting nOzzleS (lOng)
PIONEER
PIONEER
Part No.
Part No.
Nozzle Size
Nozzle Size
CN031 6290 - 2NX 25mm 3 1 57mm
CN022 1.9mm (5/64’’) 75-100 mm 3 1 75mm
CN038 6290 - 4NX 150mm 6 1.5 57mm
CN039 6290 - 6NX 300mm 8 1.5 57mm
CN024 3.2mm (1/8’’) 100-150 mm 1.5 1.5 75mm
CN030 6290 - 1NX 15mm 2.5 1 57mm
CN021 1.6mm (1/16’’) 12-75mm 2.5 1 75mm
CN033 6290 - 3NX 75mm 4 1.5 57mm
CN038-1 6290 - 5NX 200mm 7 1.5 57mm
CN023 2.4mm (3/32’’) 100-150 mm 1.5 1.5 75mm
CN029 6290 - 0NX 10mm 2 1 57mm
CN020 1.2mm (3/64’’) 6-12mm 2 0.5 75mm
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
CN040 6290 - NX00 5mm 1.5 0.5 57mm
CN019 0.8mm (1/32’’) 3-6 mm 1.5 0.5 75mm
GAS
41
Oxy Aceteylen cutting Nozzles One Piece cutting nozzle
Copper machines swaged tips Forexcellentflameshape Sizes Marked on nozzle
aMeRican Style cutting nOzzleS
welding nOzzleS
PIONEER
PIONEER
Part No.
Part No.
Nozzle Size
Nozzle Size
CN044 2890 – 3F 50 - 100mm 3.0 – 4.5 0.50 78mm
CN043 2890 – 2F 10 - 50mm 1.5 – 2.5 0.30 78mm
CN048 Welding Nozzle No 7# 3.2mm 1 0.15 130mm
CN045 2890 – 4F 100 - 150mm 5.0 – 5.5 0.70 78mm
CN042 2890 – 1F 5 - 10mm 1.0 - 1.5 0.20 78mm
CN047 Welding Nozzle No 5# 2.6mm 1 0.15 130mm
Cutting Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
Material Oxygen Acetylene NozzleThickness Pressure (Bar) Pressure (Bar) Length
CN041 2890 – 0F 0 – 5mm 1.0 0.20 78mm
CN046 Welding Nozzle No 3# 2.0mm 1 0.15 130mm
42
For use with oxy propane Speciallydesignedflamereleasedslots For heating metals before welding or bending
MixeR
high caPacity MixeR
cutting attachMent
ShanK (handle)
PIONEER
PIONEER
PIONEER
PIONEER
Part No. CT012
Part No. CT012-1
Part No. CT011
Part No. CT010
Medium pressure mixer Use Swaged Welding Nozzles Connects on to Shank/Handle
High pressure mixer Use Heating Lance and Heating Nozzels
Heavy Duty reinforced hose 100-meter rolls 8mm diameter
Top Cutting Lever Heavy duty Die Forged Brass head cutting
attachment Cuts up to 200mm Stainless steel tuber for strength and durability Uses ANM/ANME / PNM and PNME cutting
nozzles.
Brass forger and Aluminium extruded handle Heavy Duty Handle for cuts up to 200mm and
welds up to 9mm Stainless steel valves for accurate and fast
adjustment 3/8 BSP hose connections
heating nOzzleS
PIONEER
Part No.
CN055 - Heating Nozzle LPG 1H
CN058 - Heating Nozzle LPG 4H
CN059 - Heating Nozzle LPG 5H
CN057 - Heating Nozzle LPG 3H
CN056 - Heating Nozzle LPG 2H
CT013Oxygen Blue
CT014Acetylene Red
CT023LPG Orange
Part No.
Oxygen acetylene & lPg hOSe
PIONEER
GAS
43
Red handle cutting tORch bOc tyPe
uniVeRSal cutting tORch bOc tyPe
PIONEER
PIONEER
Part No. CT001 - PION
Part No. CT001
Heavy Duty brass forged Head with Stainless steel tubes for greater heat resistance
Cutting capacity 300mm For use with Oxygen, Acetylene or Propane Cutting Nozzles ANM ANME PNM and PNME Hose connection BSP 3/8 thread
MOdel 28 tyPe cutting tORch
PIONEER
Part No. CT001- H28
Heavy duty hand cutting Torch For Acetylene and alternative fuels Cuts up to 400mm with acetylene and 500mm
with propane
MOdel 62 tyPe cutting tORch
PIONEER
Part No. CT001- H
Heavy Duty Cutting capacity 300mm For use with Oxygen, Acetylene or Propane Cutting Nozzles ANM ANME PNM and PNME
Heavy Duty Cutting capacity 300mm For use with Oxygen, Acetylene or Propane Cutting Nozzles ANM ANME PNM and PNME
44
lPg buRneR
lPg buRneR
lPg buRneR
lPg buRneR
PIONEER
PIONEER
PIONEER
PIONEER
Part No. LP008
Part No. LP010
Part No. LP009
Part No. LP011
Part No. LP001
Part No. LP002
Part No. LP007
Part No. LP003
25mm 200kpa Operating Pressure
32mm 200kpa Operating Pressure
29mm 200kpa Operating Pressure
42mm 200kpa Operating Pressure
With adjustable Economizer valve and control knob
19mm 200kpa Operating Pressure
Inlet Pressure 0.7 – 15.6 kg/cm2
Outlet pressure 280mm H2O Flow 1.0kg/hr.
tORch handle nO ecOnOMizeR
tORch handle with ecOnOMizeR
lPg buRneR
lPg RegulatOR lOw PReSSuRe
PIONEER
PIONEER
PIONEER
PIONEER
GAS
45
lPg necK tube lOng 180MM
PIONEER
Part No. LP005Part No. LP004
lPg necK tube ShORt 70MM
PIONEER
lPg necK tube extRa-lOng 750MM
PIONEER
Part No. LP006
StRaight line cutteR tRacK
PIONEER
Part No. CG1-30TRACKS
Lightweight aluminium construction Inter locking track Track length 1.8-meter long
StRaight line cutteR
PIONEER
Part No. CG1-30
Portable Oxy – Fuel cutting machine Used with oxy/acetylene or oxy/propane gas Cutting range 6mm – 90mm Variable speed motor control Cutting Speed 150 – 800mm/min Unit weight 9.8kg Supplied with 2 x 1.8m tracks Additional inter locking tracks available Lightweight aluminium
47
Pioneer Plasma PT31 Torch Length 5m Air Pressure (4.5 – 5.5 bar) Duty Cycle 60% @ 40 Amps
Pioneer Plasma AG-60 Torch Torch Length 5m Air Pressure (4.5 -5.5 bar) Duty Cycle 60% @ 70 Amps
Pioneer Plasma P80 Air Cooled Plasma Torch Torch Length 5m High Frequency Duty Cycle 60% @ 100 Amps
PT31 Plasma Torch, consumables TiPs & elecTrodes
aG-60 Plasma Torch, consumables TiPs & elecTrodes
P-80 Plasma Torch, consumables TiPs & elecTrodes
PIONEER
PIONEER
PIONEER
Part No. PS20
Part No. PS23
Part No. PS10
Part No.
Part No.
Part No.
PS21 - PT31 Tip Long
PS06 - AG-60 Electrode
PS11 - P80 Electrode
PS03 - PT31 Electrode short
PS04 - PT31 Gas Diffuser
PS05 - PT31 Shield Cup
PS01 - PT31 Tip Short
PS08 - AG-60 Shield Cup
PS13 - P80 Shield Cup
PS22 - PT31 Electrode long
PS07 - AG-60 Nozzle (Tip)
PS12 - P80 Nozzle (Tip)
48
Pioneer Plasma CB50 Torch Length 5m Air Pressure (4.5 – 5.5 bar) Duty Cycle 60% @ 50 Amps
Pioneer Plasma A81Air Cooled Plasma Torch With central adaptor Torch Length 6m High Frequency Duty Cycle 60% @ 80 Amps
cb50 Plasma Torch, consumables TiPs & elecTrodes
a81 Plasma Torch, consumables TiPs & elecTrodes
PIONEER
PIONEER
Part No. CB50
Part No. PA1402
Part No.
Part No.
C1304 - CB50 Tip
PC0115 - Outside Nozzle
PD0105-12 1.2mm - Tip 1.2 A81ZLE
C5710 - CB50 Nozzle Retaining Cup
PD0105-10 1.0mm - Tip 1.0 A81
CV0028 - Stand Off Guide
C1510 - CB50 Swirl Ring
PR0115 - Long Electrode HF
PE0107 - Air Diffuser Swirl Ring
C1521 - CB50 Electrode
PR0109 - Electrode HF
PD0106-12 - Long Tip 1.2 A81
49
Pioneer PlasmaA101 Air Cooled Plasma Torch With central adaptor Torch Length 6m High Frequency Duty Cycle 60%
@ 100 Amps
Pioneer Plasma A141 Air Cooled Plasma Torch Torch Length 6m With central adaptor High Frequency Duty Cycle 60%
@ 110 Amps
a101 Plasma Torch, consumables TiPs & elecTrodes
a141 Plasma Torch, consumables TiPs & elecTrodes
PIONEER
PIONEER
Part No. PA1452
Part No. PA1504
Part No.
Part No.
PC0111 - Heavy Duty Nozzle
PC0111 - Heavy Duty Nozzle
PD0101-19 - Tip 1.9MM
PD0101-19 - Tip 1.9MM
PR0101 - Electrode
PR0101 - Electrode
PD0101-17 - Tip 1.7MM
PD0101-17 - Tip 1.7MM
PD011-12 - Tip 1.2mm, Extended
PD011-12 - Tip 1.2mm, Extended
PC0102 - Heavy Duty Nozzle
PC0102 - Heavy Duty Nozzle
PD0101-14 1.4 - Tip 1.4mm
PD0101-14 1.4 - Tip 1.4mm
PE0103 - Swirl Ring for Extended Electrode
PE0103 - Swirl Ring for Extended Electrode
CV0011 - Stand Off Guide
CV0011 - Stand Off Guide
PD0101-11 1.1 - Tip 1.1mm
PD0101-11 1.1 - Tip 1.1mm
PE0101 - Swirl Ring
PE0101 - Swirl Ring
PR0116 - Long Electrode
PR0116 - Long Electrode
YOUR RETAIL WELDING SOLUTION
ARC Welding RAnge
gAs Welding RAnge
mig Welding RAnge
tig Welding RAnge
plAsmA Welding RAnge
mini pACk Welding & bRAzing Rods
53
ELECTRODE SELECTION CHART
E6013 GENERAL PURPOSE Mild Steel / carbon
E7018 HYDROGEN CONTROL Structural applications, x-ray welding, pressure vessels
E7024 HIGH DEPOSIT High Speed and high deposit
GOUGE GOUGE / METAL REMOVAL Gutting, gouging and grooving steel
HARD FACING HARDFACING Building up a surface for protection
ALU ARC ALUMINIUM ALLOYS Engine housings, impellers sump pans etc.
CAST IRON 55 & 99 CAST IRON Cast iron components and cast iron to steel
316L | 308L | 309L STAINLESS Heat exchange, tanks chemical storage, food industry
312 PROBLEM STEEL Dissimilar steel, tools, dies, springs etc.
Pioneer Product Product Application
0 to 1.5mm 2.0 mm 40 – 60 A1.5mm – 2.0mm 2.5 mm 60 – 95 A2.0mm – 5.0mm 3.2 mm 80 – 120 A5.0mm -8.0mm 4.0 mm 100 – 150 A8.0mm - UP 5.0 mm 140 – 200 A
Plate Thickness (mm)
Electrode diameter (m)
Amperage (A)
54
ELECTRODES& ACCESORIES
Digit Type of Coating Current
AWS A5.1 Carbon Steel Electrodes for SMAW
0 High Cellulose Sodium DC+1 High Cellulose Potassium AC, DC±2 High Titania Sodium AC, DC-3 High Titania Potassium AC, DC±4 Iron Powder, Titania AC, DC±5 Low Hydrogen Sodium DC+6 Low Hydrogen Potassium AC, DC+7 High Iron Oxide, Iron Powder AC, DC±8 Low Hydrogen Potassium, Iron Powder AC, DC±
ElectrodeMin. Tensile (in ksi)PositionType of Coating and Current
E 7 0 1 8
55
PREMIUM ELECTRODE E6013
LOW HYDROGEN ELECTRODE E7018 – 1
PIONEER
PIONEER
Pioneer E6013 is a high quality general purpose rutile electrode.
All position electrode including vertical down.
Smooth weld with low spatter and easy re-strike self-lifting slag.
Application includes general fabrication of round bar, tubes, plates, pipe and for maintenance and repair on carbon steel.
Classification:AWSA5.1:E6013
Pioneer E7018 is a basic coated hydrogen controlled electrode.
Designed to weld on DC and AC in all positions except vertical down.
Excellent weld bead appearance, low spatter and easy restrike.
WeldsC-Mnandlowalloysteels.Shipbuilding, boilers, tanks and high Sulphur steel.
Jobs that require X – ray examination weld quality.
Classification:AWSA5.1:E7018-1
Part No.
Part No.
Diameter
Diameter
Welding Current
Welding Current
Packaging
Packaging
E6013-P2.5-5KG E6013 Mild Steel 2.5mm 60 – 95 A 5kg
E7018-5.0 E7018-1 Low Hydrogen X 5.0mm 190 – 250 A 5kg
E6013-P4.0-5KG E6013 Mild Steel 4.0mm 100 – 150 A 5kg
E6013-2 E6013 Mild Steel 2.0mm 40 – 70 A 5kg
E7018-4.0 E7018-1 Low Hydrogen X 4.0mm 145 – 190 A 5kg
E6013-P3.2-5KG E6013 Mild Steel 3.2mm 80 – 120 A 5kg
E6013-P5.0-5KG E6013 Mild Steel 5.0mm 140 – 200 A 5kg
E6013-P3.2-1KG E6013 Mild Steel 3.2mm 80 – 120 A 1kg
E7018-3.2 E7018-1 Low Hydrogen X 3.2mm 100 – 145 A 5kg
E6013-P2.5-1KG E6013 Mild Steel 2.5mm 60 – 95 A 1kg
E7018-2.5 E7018-1 Low Hydrogen X 2.5mm 60 – 110 A 5kg
56
ELECTRODES& ACCESORIES
IRON POWDER ELECTRODE E7024
HARD FACING 60RC ELECTRODE (AbRAsION)
HARD FACING 55RC ELECTRODE (IMPACT)
PIONEER
PIONEER
PIONEER
Pioneer Iron Powder ia a heavy coated rutilehighefficiencyelectrodegivingaweldmetalrecoveryof150%.
Good slag removal and weldability. It can weld a wide range of structural and
mild steel such as tanks,girders,beams and general fabrication.
Classification:AWSA5.1:E7024
Pioneer Hard facing 60RC is a basic coated electrode easy to weld, strike and restriking is excellent
Welddepositcanwithstandsevereabrasion and moderate impact.
Application includes build up teeth, screw conveyors impeller press, mold, hammer, excavator teeth bucket lips and general earth moving equipment.
Classification:DIN8555E–UM–60-GR
PioneerHardfacing55RCisabasiccoated electrode easy to weld, strike and restriking is excellent.
Weldbeadissmoothandeasyslagremoval.Welddepositcanwithstandimpact at medium loads under abrasive conditions.
Its application includes build up teeth, screw conveyors impeller press, mold, hammer, excavator teeth bucket lips and general earth moving equipment.
Classification:DIN8555E–UM60
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Welding Current
Welding Current
Welding Current
Packaging
Packaging
Packaging
E7024-5.0 E7024 Iron Powder 5.0mm 190 – 320 A 5kg
HAR60-5.0 60RC Hard FacingG 5.0mm 170 – 190 A 4kg
HAR55-5.0 55RC Hard Facing 5.0mm 170 – 190 A 4kg
E7024-4.0 E7024 Iron Powder 4.0mm 150 – 255 A 5kg
HAR60-4.0 60RC Hard Facing 4.0mm 140 – 160 A 4kg
HAR55-4.0 55RC Hard Facing 4.0mm 140 – 160 A 4kg
E7024-3.2 E7024 Iron Powder 3.2mm 120 – 160 A 5kg
HAR60-3.2 60RC Hard Facing 3.2mm 110 – 130 A 4kg
HAR55-3.2 55RC Hard Facing 3.2mm 110 – 130 A 4kg
57
GOUGING ELECTRODE
CAsT IRON 55 - ELECTRODE
ALUMINIUM ARC ELECTRODE
PIONEER
PIONEER
PIONEER
Pioneer Gouge Electrode is a Carbon Cellulose extruded electrode designed for Gouging, Grooving, Piercing and cutting of a wide range of materials such as steel, Stainless Steel, Aluminum, Aluminum Alloys, Brass, Cast Iron etc.
Application includes Dies, Pipes, Castings, ArmorPlatingandReworkofPlates.Whengouging defected area or cracks, hold the electrodeatanangelof10–20degreesto the work piece and use a saw action gouging forward.
Classification:DIN8555E–UM60
PioneerCastIron55Electrodeisagraphite coated nickel/iron cored electrode.
Joining of cast iron repairing of all cast iron such as grey, malleable modular and phosphorous cast iron welding of highly restrained or thick-walled pieces.
Classification:AWSSFA5,15ENiFe-CI
Pioneer Aluminium Arc Electrode is used for repair of aluminium castings, trailers, tanks, pipes, etc.
Classification:AWS5,10E4043
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Welding Current
Welding Current
Welding Current
Packaging
Packaging
Packaging
WR018 ENiFe – CI Cast Iron 4.0mm 110 – 150 A 1kg
WR052 ALSI ALU ARC 4.0mm 2KG 110 – 150 A 2kg
WR054 Gouging 4.0mm 270 – 360 A 3kg
WR017 ENiFe – CI Cast Iron 3.2mm 80 - 100 A 1kg
WR051 ALSI ALUI ARC 3.2mm 2KG 80 – 110 A 2kg
WR053 Gouging 3.2mm 220 – 300 A 3kg
WR016 ENiFe - CI Cast Iron 2.5mm 40 – 90 A 1kg
WR050 ALSI ALU ARC 2.5mm 2KG 40 – 60 A 2kg
58
ELECTRODES& ACCESORIES
CAsT IRON 99 – ELECTRODE
309L-16 sTAINLEss sTEEL ELECTRODEs
308L-16 sTAINLEss sTEEL ELECTRODEs
PIONEER
PIONEER
PIONEER
Pioneer Cast Iron 99 Electrode is a graphite coated electrode with nickel core wire.
Producing a machinable weld on cast iron without any pre-heating. Producing a soft stable arc with minimal penetration and spatter excellent, maintenance and repair electrode.
It can weld a wide range of cast iron components such as engine blocks, cylinder heads, housings, gear boxes, pumps, etc.
Classification:AWSSFA5,15ENi-CI
Pioneer 309L – 16 is a rutile type stainless steel electrode with good weld ability.
Low carbon content, smooth running, easy slag removal, low spatter welds in all position except for vertical down.
Application suitable for welding dissimilar steel, carbon manganese steels, low alloy steels,mildsteeland19%chromium9%NickelSteel.
Canbeusedforbufferlayerbeforehardfacing.
Classification:AWS5,4E309L-16
Pioneer 308L-16 is a rutile coated electrode with an austenitic core – wire- alloy low carbon content.
Weldableinallpositionexceptverticaldown. Stable arc easy striking and restrike. Aftercleaningtheweldleavesfinerippleseam surface without under cuttings.
Application is suitable for welding Cr Nisteelsofthesamenature,furtherapplicationweldingmaterials304L,302,304.
Classification:AWSSFA5,4E308L-16
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Welding Current
Welding Current
Welding Current
Packaging
Packaging
Packaging
WR015 ENi – CI Cast Iron 4.0mm 110 – 150 A 1kg
RH309L-4.0 E309L Stainless Steel 4.0mm 110 – 150 A 5kg
RH308L-4.0 E308L Stainless Steel 4.0mm 110 – 150 A 5kg
WR014 ENi - CI Cast Iron 3.2mm 80 - 100 A 1kg
RH309L-3.2 E309L Stainless Steel 3.2mm 90 – 110 A 5kg
RH308L-3.2 E308L Stainless Steel 3.2mm 75 – 110 A 5kg
WR013 ENi - CI Cast Iron 2.5mm 40 – 90 A 1kg
RH309L-2.5 E309L Stainless Steel 2.5mm 60 – 80 A 5kg
RH308L-2.5 E308L Stainless Steel 2.5mm 40 – 70 A 5kg
59
E310-16 sTAINLEss sTEEL ELECTRODEs
E316L sTAINLEss sTEEL ELECTRODEs
E312- 16 sTAINLEss sTEEL ELECTRODEs
PIONEER
PIONEER
PIONEER
Pioneer 310 -16 is a rutile type coated electrode welds metal of austenitic structure,withits25%chromium20%nickel weld deposit makes it suitable for temperaturesupto12000Degreesalsogood against corrosion.
Application suitable for welding type 309, 310 stainless steel and ferritic stainless steel where the chrome content is higher than15%.Applicationincludesrepairandwelding of cryogenic high temperature components such as steam boilers fabrication industries.
Classification:AWSSFA5,4E310-16
Pioneer 316 – 16 is a low carbon rutile type stainless steel electrode.
Withasmootharctransfer,lowspatter,finerippleseamssurfaceandeasyslagremoval.
Application suitable for welding general purpose materials such as 316L, 316, 316Ti,316Cb,3CR12,317L,317aswellasother300series301,302,303,304,and304L,themolybdenumcontentsmake it resistant to pitting and corrosion.
Classification:AWSSFA5,4E316L-16
Pioneer312-16isarutilecoatedelectrodeto weld stainless steel to problem steel, mild steel to low alloyed steel, high alloyed steel to manganese steel and welded metal with high chrome content.
It is machinable and scale resistant up to 1000 Degrees C.
Smoothstablearcandsmoothfinelyrippled seam, and easy slag removal.
Applicationsuitableforbufferlayerbeforehard facing od teeth, crusher jaws, crusher cones, knives, and dies.
Classification:AWSSFA5,4E312-16
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Welding Current
Welding Current
Welding Current
Packaging
Packaging
Packaging
RH310-4.0 E310 Stainless Steel 4.0mm 125 – 140 A 5kg
RH316L-4.0 E316L Stainless Steel 4.0mm 110 – 140 A 5kg
RH312-4.0 E312 Stainless Steel 4.0mm 110 – 150 A 5kg
RH310-3.2 E310 Stainless Steel 3.2mm 100 – 120 A 5kg
RH316L-3.2 E316L Stainless Steel 3.2mm 80 – 110 A 5kg
RH312-3.2 E312 Stainless Steel 3.2mm 74 – 110 A 5kg
RH310-2.5 E310 Stainless Steel 2.5mm 70 - 95 A 5kg
RH316L-2.5 E316L Stainless Steel 2.5mm 55 – 75 A 5kg
RH312-2.5 E312 Stainless Steel 2.5mm 40 – 80 A 5kg
60
ELECTRODES& ACCESORIES
GOUGING CARbON NON – JOINTED
GOUGING CARbON JOINTED
PIONEER
PIONEER
Pioneer Gouging carbon ia a carbon rod with copper coating to carry conductivity.
Application is to gouge and groove wide range of materials, steel ,stainless steel, copper ,aluminium ,brass ,cast iron and bronz.
Pioneer Gouging carbon ia a carbon rod with copper coating to carry conductivity.
Application is to gouge and groove wide range of materials, steel ,stainless steel, copper ,aluminium ,brass ,cast iron and bronz.
Part No.
Part No.
Diameter
Diameter
Packaging
Packaging
MTP054 Non-Joint Gouging Carbon 8.0mm x 305mm 50 PC/Box
MTP055 Non-Joint Gouging Carbon 9.5mm x 305mm 50 PC/Box
MTP053 Non-Joint Gouging Carbon 6.5mm x 305mm 50 PC/Box
MTP055-2 Jointed Couging Carbon 13.0mm X 355mm 50 PC/Box
MTP053-1 Non-Joint Gouging Carbon 5.0mm x 305mm 100 PC/Box
MTP055-1 Jointed Couging Carbon 9.5mm X 355mm 50 PC/Box
61
PIONEER
PIONEER
PIONEER
Part No.
Part No.
Part No.
WW008-5 MIG Wire ER70S -6 0.8mm 5kg
WW011 MIG Wire ER100S-G 1.2mm 15kg
WW008-250 MIG Wire Drum Pack ER70S-6 1.0mm 250kg
WW009 MIG Wire ER70S -6 1.0mm 15kg
WW0010 MIG Wire ER70S -6 1.2mm 15kg
WW0010-1 MIG Wire ER70S -6 1.6mm 15kg
WW008 MIG Wire ER70S -6 0.9mm 15kg
WW007 MIG Wire ER70S -6 0.8mm 15kg
WW082 MIG Wire ER100S-G 1.6mm 15kg
WW009-250 MIG Wire Drum Pack ER70S-6 1.2mm 250kg
PIonEER MIG WIRE
MILD sTEEL MIG WELDING WIRE ER70s
HIGH TENsILE MIG WELDING WIRE ER100s - G
MILD sTEEL MIG WELDING WIRE ER70s
Diameter
Diameter
Diameter
Packaging
PIONEER
Part No.
WW019 MIG Wire SS ER308LSi 0.8mm 15kg
WW021-5 MIG Wire SS ER308LSi 1.0mm 5kg
WW062 MIG Wire SS ER309LSi 1.0mm 15kg
WW022 MIG Wire SS ER308LSi 1.2mm 15kg
WW029-5 MIG Wire SS ER316LSi 1.0mm 5kg
WW028 MIG Wire SS ER316LSi 0.9mm 15kg
WW060 MIG Wire SS ER309LSi 0.8mm 15kg
WW030-5 MIG Wire SS ER316LSi 1.2mm 5kg
WW029 MIG Wire SS ER316LSi 1.0mm 15kg
WW061 MIG Wire SS ER309LSi 0.9mm 15kg
WW030 MIG Wire SS ER316LSi 1.2mm 15kg
WW021 MIG Wire SS ER308LSi 1.0mm 15kg
WW027-1 MIG Wire SS ER316LSi 0.8mm 5kg
WW027 MIG Wire SS ER316LSi 0.8mm 15kg
WW020 MIG Wire SS ER308LSi 0.9mm 15kg
WW022-5 MIG Wire SS ER308LSi 1.2mm 5kg
WW063 MIG Wire SS ER309LSi 1.2mm 15kg
sTAINLEss sTEEL MIG WELDING WIRE
Diameter Packaging
Packaging
Packaging
62
ELECTRODES& ACCESORIES
PIONEER
Part No.
WW035 MIG Wire ER4043 (5% Si) 1.0mm 7kg
WW081-1.0 MIG Wire ER4047 (5%Mg) 1.0mm 7kg
WW038 MIG Wire ER5356 (5%Mg) 1.0mm 7kg
WW039 MIG Wire ER5356 (5%Mg) 1.2mm 7kg
WW038-1.6 MIG Wire ER5356 (5%Mg) 1.6mm 7kg
WW035-1.6 MIG Wire ER4043 (5% Si) 1.6mm 7kg
WW081-1.6 MIG Wire ER4047 (5%Mg) 1.6mm 7kg
WW036 MIG Wire ER4043 (5% Si) 1.2mm 7kg
WW081 MIG Wire ER4047 (5%Mg) 1.2mm 7kg
ALUMINIUM MIG WELDING WIRE
Diameter Packaging
FLUX CORED MIG WELDING WIRE
PIONEER
Part No. Diameter Packaging
WW050-1.6 E71T-1 Mild Steel Flux Cored MIG Wire 1.6mm 15kg
WW050 E71T-1 Mild Steel Flux Cored MIG Wire 1.2mm 15kg
sILICON & ALUMINIUM bRONZE MIG WELDING WIRE
PIONEER
Part No. Diameter Packaging
WW101 Aluminium Bronze (ERCuAl-A2) MIG 1.2mm 12.5kg
WW102 Aluminium Bronze (ERCuAl-A2) TIG 2.4mm 5kg
WW103 Aluminium Bronze (ERCuAl-A2) TIG 3.2mm 5kg
WW100 Aluminium Bronze (ERCuAl-A2) MIG 1.0mm 12.5kg
WW066 Silicon Bronze Mig Wire (ERCuSi-A) 0.8mm 5kg
63
PIonEER TIG WIRE
ER70s – 6 MILD sTEEL TIG FILLER WIRE
CCR (R45) – MILD sTEEL GAs ROD
sTAINLEss sTEEL TIG FILLER WIRE
PIONEER
PIONEER
PIONEER
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Packaging
Packaging
Packaging
ER70S-6-2.4 ER70S-6 Mild Steel TIG Wire 2.4mm 5kg
WW017 CCR32 - CCR (R45) 3.2mm 4kg
WW032-3.2 ER308L Stainless Steel TIG Wire 3.2mm 5kg
WW033 ER309L Stainless Steel TIG Wire 3.2mm 5kg
WW034-3.2 ER316L Stainless Steel TIG Wire 3.2mm 5kg
ER70S-6-3.0 ER70S-6 Mild Steel TIG Wire 3.2mm 5kg
ER70S-6-2.0 ER70S-6 Mild Steel TIG Wire 2.0mm 5kg
WW016 CCR24 - CCR (R45) 2.4mm 4kg
WW032 ER308L Stainless Steel TIG Wire 2.4mm 5kg
WW064 ER309L Stainless Steel TIG Wire 2.4mm 5kg
WW034 ER316L Stainless Steel TIG Wire 2.4mm 5kg
ER70S-6-1.6 ER70S-6 Mild Steel TIG Wire 1.6mm 5kg
WW015 CCR16 - CCR (R45) 1.6mm 4kg
WW031 ER308L Stainless Steel TIG Wire 1.6mm 5kg
WW065 ER309L Stainless Steel TIG Wire 1.6mm 5kg
WW033 ER316L Stainless Steel TIG Wire 1.6mm 5kg
64
ELECTRODES& ACCESORIES
bRONZE bRAZING RODs
FLUX COATED bRONZE bRAZING RODs
PIONEER
PIONEER
Part No.
Part No.
Diameter
Diameter
Packaging
Packaging
WW003 Bronze Brazing Rods BBR (S222) BARE 3.0mm 10kg
WW002 Bronze Brazing Rods BBR (S222) BARE 2.0mm 10kg
WW047 Flux Coated Brazing Rods BBR LFB 3.0mm 2.5kg
WW001 Bronze Brazing Rods BBR (S222) BARE 1.6mm 10kg
WW046 Flux Coated Brazing Rods BBR LFB 2.0mm 2.5kg
ALUMINIUM TIG FILLER WIRE
PIONEER
Part No. Diameter Packaging
WW042 AL TIG Wire ER4043 (5% Si) 3.2mm 5kg
WW 045-3.2 AL TIG Wire ER4047 (11 - 13% Si) 3.2mm 5kg
WW043 AL TIG Wire ER5356 (5% Mg) 3.2mm 5kg
WW037 AL TIG Wire ER4043 (5% Si) 2.4mm 5kg
WW 045-2.4 AL TIG Wire ER4047 (11 - 13% Si) 2.4mm 5kg
WW041 AL TIG Wire ER5356 (5% Mg) 2.4mm 5kg
WW044 AL TIG Wire ER4043 (5% Si) 1.6mm 5kg
WW045-1.6 AL TIG Wire ER4047 (11 - 13% Si) 1.6mm 5kg
WW040 AL TIG Wire ER5356 (5% Mg) 1.6mm 5kg
65
PIonEER BRAzInG ALLoyS
bARE sILVER sOLDER
COPPER TO COPPER ROD
FLUX COATED sILVER sOLDER
PIONEER
PIONEER
PIONEER
Part No.
Part No.
Part No.
Diameter
Diameter
Diameter
Packaging
Packaging
Packaging
WW071 Bare Silver Solder 30% 1.5mm 1kg
WW076 Coppertec 0% 3.0mm 1kg
WW073 Flux Coated Silver Solder 30% (Blue) 1.5mm 1kg
WW074 Flux Coated Silver Solder 40% (Yellow) 1.5mm 1kg
WW070 Bare Silver Solder 20% 1.5mm 1kg
WW075 Coppertec 0% 2.0mm 1kg
WW072 Flux Coated Silver Solder 20% (White) 1.5mm 1kg
PIONEER
Part No.
WW077 Aluminium Brazing Flux 250g
WW080 Bronze Brazing Flux 500g
CT031 Silver Solder Flux 250g
bRAZING FLUX
Diameter Packaging
67
PANORAMIC FULL VIEW HELMET
PIONEER
Part No. WH001PAN
180° SIDE VIEW
TRUE COLOUR
Independent arc sensors with adjustable sensitivity and delay controls Safer and more comfortable with auto darkening window Lens auto – darkens in 1/ 10,000 of a second Grind protection against high speed particles (EN 175B) Extended throat guard for more protection External knob dark shade adjustment from 3# Shade 4 to Shade 12, Light shade # 3 True color – Technology allows a realistic color perception and enhances color Extra-large viewing Area.
External knob dark shade adjusts from #4-8 to #8-12, light shade #3
4 Independent arc sensors with adjustable sensitivity
and delay controls
Safer and more comfortable with auto-darkening window
Lens auto-darkens in 1/10,000th of a second
Extended throat guard for protection
Grind: protection against high particle (EN175B)
True Colour Technology allows a colour realistic perception and brings colour to the world of the Welder
Extra large viewing area
ARC
MIG
TIG
Grind
68
SAFETY
OPTI – VIEW ELITE TRIBAL BLUE ADJUSTABLE AUTO DARKENING WELDING HELMET
OPTI – VIEW ELITE CANDY RED ADJUSTABLE AUTO DARKENING WELDING HELMET
PIONEER PIONEER
Suitable for MIG, TIG and Stick Welding Solar Powerd Auto Darkening Lens ANSI
Approved Fully Adjustable Headgear for comfort Shade Adjustment Outside - Shade 9 – 13 Switching Time 0.04mS Sensitivity Stepless Adjustment Delay Time Adjustment 0.15S – 0.80S Power Supply Li -Mn & Solar Combination Certification–CE,ANSI,RoHS Replacementprotectivelens
Suitable for MIG, TIG and Stick Welding Solar Powerd Auto Darkening Lens ANSI
Approved Fully Adjustable Headgear for comfort Shade Adjustment Outside - Shade 9 – 13 Switching Time 0.04mS Sensitivity Stepless Adjustment Delay Time Adjustment 0.15S – 0.80S Power Supply Li -Mn & Solar Combination Certification–CE,ANSI,RoHS
Part No. WH001ANBQ Part No. WH0011AO
OPTI – VIEW ADJUSTABLE AUTO DARKENING WELDING HELMET
OPTI – VIEW NON-ADJUSTABLE AUTO DARKENING WELDING HELMET
PIONEER PIONEER
Suitable for MIG, TIG and Stick Welding Solar Powerd Auto Darkening Lens ANSI
Approved Fully Adjustable Headgear for comfort Shade Adjustment Outside - Shade 9 – 13 Switching Time 0.1mS Delay Time Inside Switch (Fast Slow 0.25S – 0.70S) Power Supply Li -Mn & Solar Combination Certification–CE,ANSI. Replacementprotectivelens.
Suitable for MIG, TIG and Stick Welding Solar Powerd Auto Darkening Lens ANSI
Approved Fully Adjustable Headgear for comfort Switching Time 0.1mS Delay Time Inside Switch
(Fast Slow 0.25S – 0.70S) Power Supply Li -Mn & Solar Combination Certification–CE,ANSI. Replacementprotectivelens.
Part No. WH001ABBK (ADJUSTABLE) Part No. WH001ANBK (NON-ADJUSTABLE)
69
VISION EURO GREEN ANTI-SCRATCH
PIONEER
Part No. PV001-G
VISION EURO AMBER ANTI-SCRATCH
PIONEER
Part No. PV001-A
VISION EURO GREY ANTI-SCRATCH
PIONEER
Part No.PV001-GL
VISION EURO CLEAR ANTI - FOG, ANTI-SCRATCH
VISION WRAPROUND CLEAR ANTI-SCRATCH
PIONEER
PIONEER
Part No. PV001-AFOG
Part No. PV002
VISION WRAPROUND GREEN ANTI-SCRATCH
PIONEER
Part No. PV002-G
VISION WRAPROUND AMBER ANTI-SCRATCH
PIONEER
Part No. PV002-A
VISION SPIDER SPECTACL CLEAR ANTI-SCRATCH ANTI-FOG
PIONEER
Part No. PV008
70
SAFETY
VISION DIRECT SAFETY GOGGLE ANTI-SCRATCH, ANTI-FOG
VISION INDIRECT SAFETY GOGGLE ANTI-SCRATCH, ANTI-FOG
VISION SPIDER SPECTACL AMBER ANTI-SCRATCH ANTI-FOG
PIONEER
PIONEERPIONEER
Part No. PV006
Part No. PV007Part No. PV008A
VISION MAXI VIEW GOGGLE ANTI SCRATCH, ANTI FOG
PIONEER
Part No. SG010
VISION SPIDER SPECTACL GREY ANTI-SCRATCH ANTI-FOG
PIONEER
Part No. PV008GL
BRAZING/GAS CUTTING WELDING GOGGLE
PIONEER
Part No. SG002-B
VISION SPIDER SPECTACL BLUE-MIRROR INDOOR/OUTDOOR ANTI-SCRATCH
PIONEER
Part No. PV008BM
GAS WELDING GOGGLE FLIPFRONT ROUND LENSES
PIONEER
Part No. SG002
71
REUSABLE ORANGE CORDED INDIVIDUAL PACK
PU FOAMED DISPOSABLE ORANGE CORDED INDIVIDUAL PACK
GAS WELDING GOGGLE FLIPFRONT SQUARE LENSES 108 X 51
PIONEER
PIONEERPIONEER
Part No. EP001
Part No. EP001-1Part No. SG003
REUSABLE BANDED EARPLUG FLUORESCENT GREEN
PIONEER
Part No. EP001-BAND
OPTIMUM RED & BLACK EAR MUFF SNR 27
PIONEER
Part No. EP042
BLUE EAR MUFF
PIONEER
Part No. EP040
BLUE SKULL CAP 100% COTTON
DUST MASK FFP1
PIONEER
PIONEER
Part No. CHISA-COTTON
Part No. EP004
72
SAFETY
DUST MASK FFP2 DOUBLE CARTRIDGE RESPIRATOR
PIONEER PIONEER
Part No. EP005 Part No. RS002
DUST MASK FFP2 WITH VALVE
DUST MASK FFP3 WITH VALVE
SINGLE CARTRIDGE RESPIRATOR
PIONEER
PIONEER
PIONEER
Part No. EP006-1
Part No. EP023
Part No. RS005
P2 DUST PARTICLES
PIONEER
Part No. RS004
A1 ORGANIC VAPORS & ACID GASES - SPRAY PAINT
PIONEER
Part No. RS003
B1 INORGANIC VAPORS & ACID GASES
PIONEER
Part No. RS007
73
REPLACEMENT VISOR CLEAR 2.5” GREEN LINED WRIST LENGTH
PIONEER PIONEER
Part No. WH007-COVER Part No. G1023
FACE SHIELD ONE PIECE HX PREMIUM CLEAR
A1P2 ORGANIC VAPORS & ACID GASES IN THE PRESENCE OF DUST
PIONEERPIONEER
Part No. WH017Part No. RS008
2.5” CHROME LEATHER DOUBLE PALM WRIST LENGTH
PIONEER
Part No. G1030
BIP2 INORGANIC VAPORS & ACID GASES IN THE PRESENCE OF DUST
PIONEER
Part No. RS010
8” CHROME LEATHER DOUBLE PALM ELBOW LENGTH
PIONEER
Part No. G1006
FACE SHIELD CLEAR COMPLETE WITH BOWGUARD
PIONEER
Part No. WH007
74
SAFETY
8” GREEN LINED ELBOW LENGTH
CANDY STRIPE CHROME LEATHER
PIONEER
PIONEER
Part No. G1022
Part No. G005
2.5” GREEN LINED WRIST LENGTH WITH REINFORCED PALM
PIONEER
Part No. G023-R
8” RED HEAT RESIST GLOVE ELBOW - KEVLAR STITCH
PIONEER
Part No. G1028
8” GREEN LINED ELBOW LENGTH WITH REINFORCED PALM
8” SUPA RED HEAT RESIST GLOVE ELBOW - KEVLAR STITCH, SPECIAL FOAM PALM FOR HIGH HEAT
PIONEER
PIONEER
Part No. G022R
Part No. G2028
2” RED HEAT RESIST GLOVE - KEVLAR STITCHED WRIST
8” BLUE LINED DOUBLE PALM ELBOW LENGTH- KEVLAR STITCH
PIONEER
PIONEER
Part No. G029
Part No. G1026
75
8” BLUE LINED - PREMIUM DOUBLE PALM ELBOW KEVLAR STITCH
PIONEER
Part No. G027-KEVLAR
DENIM STRIPE CHROME LEATHER - GREEN CUFF A GRADE
PIONEER
Part No. G009
2.5” BLUE LINED WELDING GLOVE AB GRADE
PIONEER
Part No. G004-A
SPARK GREEN/YELLOW WELDING GLOVE 40CM REINFORCED PALM FULLY KEVLAR
BLACK/RED AIR CUSHIONED WELDING GLOVE 35CM DOUBLE LAYER/ FULLY KEVLAR
BROWN HI-HEAT WELDING GLOVE 35CM TRIPLE LAYER/ FULLY KEVLAR
PIONEER
PIONEER TOUGH
PIONEER TOUGH
Part No. G097
Part No. G098
Part No. G099
6” BLUE LINED -PREMIUM WELDER GLOVE
PIONEER
Part No. G024B
BLUE AIR CUSHIONED WELDING GLOVE 35CM FULLY KEVLAR
PIONEER TOUGH
Part No. G100
76
SAFETY
BROWN A GRADE COWHIDE GLOVE WRSIT
PIONEER
Part No. G500
BLUE LINED WELDING GLOVE A GRADE 45CM
PIONEER
Part No. G200
BROWN TIGWELDING GLOVE A GRADE 35CM
VIP PIG SKIN A GRADE WITH EXTEND CUFF 35CM
PIONEER PIONEER
Part No. G300 Part No. G072
ORANGE LINED WELDING GLOVE A GRADE 35CM
PIONEER
Part No. G400
VIP PIG SKIN A GRADE
VIP PIG SKIN SPLIT LEATHER GLOVE
CUT MASTER PLUS GLOVE CUT LV5
PIONEER
PIONEER
PIONEER
Part No. G012XL
Part No. G012-P
Part No. G060
77
CUT MASTER SCABBARD PRO SLEEVE 35CM CUT LV5
PIONEER
Part No. G063
CUT MASTER CHALLANGER CUT LV5 CUT MASTER GRIPA CUT LV5
CUT MASTER PURALITE CUT LV5 CUT MASTER MADUSA CUT LV5
CUT MASTER ALEX CUT LV5
PIONEER PIONEER
PIONEER PIONEER
PIONEER
Part No. G061 Part No. G065
Part No. G062 Part No. G116
Part No. G117
CUTMASTER NITROX PRO CUT LV5 CUT MASTER VOLCANO CUT LV5
PIONEER PIONEER
Part No. G064 Part No. G118
78
SAFETY
CUT MASTER JUNGLE CUT LV5
PIONEER
Part No. G119
CUT MASTER NITROX BLUE SIZE CUT LV5
PIONEER
Part No. G066
FLEX 13 GAUGE BLACK POLYESTER LINER, BLACK FOAM LATEX COATED PALM
15 GAUGE GREY HIGH ELASTIC NYLON LINER, BLACK WATER BASE PU PALM WITH NITRILE DOT
FLEX LOTUS172 13GAUGE POLYESTER LINER, SANDY NITIRLE COATED
15 GAUGE GREY HIGH ELASTIC NYLON LINER, BLACK WATER BASE PU PALM
FLEX TANK 13GAUGE POLYESTER LINER, BLACK SANDY NITIRLE FULLY COATED
PIONEER
PIONEER
PIONEER
PIONEER
PIONEER
Part No. G057
Part No. G107
Part No. G109
Part No. G106
Part No. G128
FLEX LITE-PRO 18G NYLON WITH GREY PU COATED
PIONEER
Part No. G110
79
SAFETY BOOT STC + STEEL MIDSOLE
PIONEER
Part No. PNBT (Size 3 - 14)
CHROME LEATHER APRONONE PIECE
PIONEER
SAFETY SHOE STC
COMMANDER STC BLACK
COMMANDER STC BROWN
PIONEER
PIONEER
PIONEER
Part No. LMD600 (Size 3 - 14)
Part No. PB001-BLACK (Size 3 - 14)
Part No. PB001-BROWN (Size 3 - 14)
INPAX GLOVE JF82D CUT LV5
PIONEER
Part No. G122
13 GAUGE GREY NYLON LINER, BLUE NITRILE FULLY COATED, SANDY FINISH NITRILE PALM
PIONEER
Part No. G114
A018 (60 X 90) A018B (60 X 120)
Part No.
80
SAFETY
CHROME LEATHER WELDING JACKET & TROUSERS
PIONEERYELLOW LEATHER YOKE APRON
PIONEER
A020 (JACKET) A021 (APRON)
Part No.
A022 (JACKET) AO12 (TROUSERS)
Part No.
CHROME LEATHER YOKE
PIONEER
Part No. A015
CHROME LEATHER ANKLE SPATS
PIONEER
Part No. A017
YWS001 - Yellow Welding Screen 2m x 3m
YWS005 - yellow welding screen 3m x 3m
YWS002 - yellow welding screen 2m x 2m
WELDING SCREEN
PIONEER
Supplied with eyelets Special sizes made to order
Part No.
FLIP FRONT WELDING HELMET FLIP FRONT WELDING HELMET
PIONEER PIONEER
Standard Flip Front helmet Spare headgear and lens available Adjustable head band
Premium top-grade Flip Front helmet Spare headgear and lens available Adjustable head band
Part No. WH001 Part No. WH001-PION
WH004 - Welding lens shade 8 (108 x 51) WH104 - Auto Darkening Filter
WH006 - Clear lens glass 3mm (108 x 51) WH001LENS2 - Outa Protective Lens (102 x 40)
WH005 - Welding lens shade 12 (108 x 51) WH001LENS1 - Outa Protective Lens (95 x 50)
WH003 - Welding lens shade 10 (108 x 51) WH001ARC - Outa Protective Lens (110 x 90)
WH006P - Welding lens clear-1000 Hour plastic (108 x 51)
Part No. Part No.
WELDING LENS ARE AVAILABLE IN DIFFERENT SHADES
PIONEEROPTI – VIEW PROTECTIVE LENS AND CARTRIDGE
PIONEER