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WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE Repair and maintenance

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Page 1: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

WENCON REPAIR CONCEPT FOR MARINE AND

OFFSHORERepair and maintenance

Page 2: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

Wencon commercial or technical department, together with the certified distributors around the world will help you in the following ways:

• Calculating the consumption of products for your application.

• Assisting you in planning and specifying the job.

• Support with documentation for class approved repairs.

• Supporting local contractors.

Wencon Products are all:

• Classified as non-dangerous goods.

• Coverage rate up to twice as much, comparedto major competitors.

• Easy mixing ratios.

• Step-by-step instructions and video trainingfor better results.

• Approved by major classification societies.

REPAIR OF CORROSION DAMAGE

Emergency Repairs - Your First Aid KitWencon Repair kits are tailor made to meet your needs for emergency repairs on board your vessel.The Wencon Repair kit contains products and step by step instructions for a large number of applications such as: Pipes, Valves, Pumps, Filters, Cooler end covers, Heat Exchangers, Manifolds, etc.

Temporary repairs and maintenanceThe concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. Often the corroded machine parts just need a repair of small areas, where the metal has deteriorated. Wencon can supply products and know-how to the ship much faster than you can arrange for a new spare part to arrive and at a fraction of the cost. Our technical department will help you make specifications, so as soon as the goods are on board, the job can start.

Permanent RepairsAll of the above-mentioned repairs can also be performed while the vessel is in dock, whether by a contractor, machine shop or shipyard. Wencons technical department will assist the local engineers with application specifications and guidance.

REPAIR INSTEAD OF REPLACE

Page 3: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

WENCON ApS • Jyllandsvej 15 • DK-5400 Bogense • Tel. +45 6481 1010 • [email protected] • www.wencon.com

Our setup is modified each destination and with the shipments, all necessary documentation is provided, in order to ensure delivery in time. Communication is a priority to us, and we make sure that our customers are constantly informed about their shipment.

Wencon products are non-dangerous-goods and can be shipped by courier world wide.

Fast and secure delivery to any destination

WENCON WORLDWIDE LOGISTICS

WENCON SUPPLY CHAIN NETWORK

Our global network of shipping companies are carefully selected, based on their know-how and ability to operate in local environments, enabeling us to ensure world wide delivery within 1 - 3 days.

NON

-DANGEROUS

NON-DANGEROU

S

NON

-DANGEROUS

NON-DANGEROU

S

Page 4: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

WENCON REPAIR KIT NO. 4

A small repair kit for emergency repairs. Typical kit for new, small ships which call at ports often. Suitable for small feeders, coasters and ferries.

A CUSTOMIZED KIT

A Wencon Repair Kit can be customized to meet any of your requiremts.

WENCON REPAIR KIT NO. 3

A medium-sized repair kit for emergency repairs and long-lasting maintenance. Suitable for most ships.

WENCON REPAIR KIT NO. 1

The complete repair kit. Covers most aspects of emergency repairs and long-lasting maintenance. Suitable for old and larger ships.

WENCON REPAIR KIT NO. 2

A large repair kit for emergency repairs and long-lasting maintenance. Suitable for most ships.

With a Wencon Repair Kit on board, you are equipped with a first-aid kit for performing necessary emergency repairs, and day to day maintenance.

Each Wencon Repair Kit contains several Wencon products and a user manual. The user manual specifies the most frequently occurring repairs and maintenance routines.

Wencon Repair Kits are available in different sizes and with content that is tailored to different ship types.

Also we have prepared docking kits with the products and solutions for those problems that most frequently are found during planned docking.

WENCON REPAIR KITS

FRESHWATER GENERATOR

VALVES

ENGINES PUMPS

COOLANTSTANKS

PIPES

RISERS

Page 5: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

The Wencon user manual is designed to be an important tool for technical supervisors and technical crew.

THE WENCON USER MANUAL CONTAINS:

1. Detailed product descriptions2. User instructions3. Information on surface treatment4. Specific repair guidelines5. Class approvals

The illustrated step by step instructions improve communication between the ship and the inspection unit on land and enable the crew to carry out repair-, and maintenance tasks successfully. Most importantly, the instructions increase the rate of successful repairs at first attempt.

The Wencon user manual is available in a hard copy, or you can download it from our website in different languages, please visit: www.wencon.com

Bearing housingPipe repairs Deck/bulkhead

End cover Side cover, pump Tank pittings

Shaft Butterfly valve Sea water filter

Flange packing face Hydraulic ram Flange corrosion

Wencon User Manual

WENCON USER MANUAL

CLASS TYPE APPROVED PRODUCTS:

Page 6: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

More than a product. As a Wencon customer, you will have a wide range of services at your disposal – in addition to our specially designed products.

Time is money – and our goal is to help you to be able to perform your repair and maintenance tasks quickly and effectively and thereby reduce downtime.

Easy to order. Wencon’s products can be ordered electronically. Our products can be ordered via Shipserv TradeNet. No. 56959 and are registered in ISSA and IMPA Marine Stores Guide.

WENCON SERVICE

Wencon offers seminars for inspectors, chief engineers and technical staff. We provide theoretical and practical training in two-component epoxy-based repair and maintenance solutions. The seminars are held by experienced Wencon applicators.

Wencon is continuously working to increase the number of certified workshops and shipyards, who are educated to perform both repair jobs and maintenance in accordance with Wencon application standards. We can assist you in locating a Wencon certified workshop or shipyard and we can assist with specific repairs by providing technical support and application procedures.

Contact our Technical Supervisor for a quick solution to your immediate problem or to discuss planned maintenance of your fleet.

Wencon distributors are found around the globe. They carry a stock of Wencon products and are ready to support you throughout any repair and maintenance situation.

TRAINING OF KEY PERSONNEL

CERTIFIED WORKSHOP- OR SHIPYARD REPAIRS

TECHNICAL SUPPORT

GLOBAL NETWORK OF DISTRIBUTORS

ANCHOR WINCH

SEA WATER INTAKE, SEA WATER FILTERS

BALLAST TANK CORROSION

BOW THRUSTER

PUMPS, VALVES

STEAM PIPES ON DECK, CABLE PIPES ON DECK

Page 7: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

Wencon products are designed to be easy to mix and easy to apply, with a minimum of waisted products and a high rate of success. With only a few Wencon products you are able to cover a wide range of repairs and applications. Our products have a high specific volume and simple mixing ratio (1:1 and 1:2). Wencon products have a strong adhesion to all metal materials and are suitable for GRP pipes as well.

WENCON EPOXY COMPOUNDS

• no metal fillers• 100 % solid - no solvents• cannot corrode

WENCON PRODUCT PACKING

The right mixture of tools, user instructions and data sheets are always included in our standard packing. This saves time and increases safety.

Wencon Standard

Products

Product No. Description Mixing

Cream 1010 Normal-curing EPOXY compound for rebuilding corroded

surface

1:1

Rapid 1000/05 Fast curing EPOXY compound for rebuilding corroded

surface

1:1

Coating 1020/30 Blue/white EPOXY coating for protection 1:2

Putty 1040/42 Extremely fast curing EPOXY stick for rebuilding metal Cut and

fold

Pipe tape 1044/45/

46

Extremely fast curing bandage for repairing leaking pipes Dip in

water

Wencon UW

Products

Description Mixing

UW Cream 1014 EPOXY compound for rebuilding surfaces under water or

on wet surfaces

1:2

UW Coating 1035/36 Orange/brown EPOXY coating for coating under water or

on wet surfaces

1:2

UW Putty 1012 Special EPOXY based Putty for applying under water or on

wet surfaces

1:1

Wencon Hi-perfor-

mance Products

Description Mixing

Ceramic Cream 1016 High wear resistance EPOXY compound for rebuilding

damaged surfaces

1:2

Ceramic Coating 1017/18 High wear resistance light grey/light green EPOXY coating

for protection

1:2

Exhaust Repair Kit 1070 High temperature resistant cold weld exhaust product Just stir

Hi-Temp 1050/60 Green/yellow EPOXY coating for high temperature areas 1:2

Wencon

Accessories

Description Mixing

Release agent 1110 Use where you want to prevent adhesion to the surface -

Cleaner 1100 For cleaning of surface before applying Wencon -

Bio Cleaner 1104 Environmental friendly Cleaner, for cleaning of surface,

before applying Wencon

-

Reinforcement tape 1120/22 Flexible bandage for reinforcement of EPOXY repairs -

Fixation Tools 2808 To secure Wencon product to the damaged part

Wencon Product Programme

WENCON PRODUCTS

SEA WATER PIPES

TANK CORROSION, CARGO/BUNKER

BALLAST WATER PIPES

PROPELLERHEATING COILS

RUDDER: CONICAL COUPLINGS RUDDER STOCK BUSHING SEATS RUDDER PINTLE SEATS

VALVES, FLANGES, SHAFTS, BEARINGS, END COVERS, MANI-FOLDS, PIPES ETC.

Page 8: WENCON REPAIR CONCEPT FOR MARINE AND OFFSHORE · The concept of circular business is defined as; repair instead of replace, protect and prolong the life of parts. ... Communication

Wencon Partner

Wencon is a worldwide operating company specialised in solutions for rebuilding, protection and life extension of metal exposed to galvanic corrosion, corrosion/erosion, cavitation, wear or breakage. Our products and repair solutions are widely used in the marine and the offshore industry.

Our competences go from emergency and temporary repairs with the well-known Wencon Repair Kits to on-site repair and maintenance made by the crew, and solutions done by Shipyard or Wencon certified workshop Partner.

Recycling and maintenance are keywords to us, and our goal is to help you to perform your repair tasks quickly and effectively and thereby reduce downtime. With our global network of Partners, we are dedicated to support you and ready to deliver to you within very short notice. Wencon applications ensure a solid access to repair and protective solutions, build on more than 30 years of experience and know-how.

2660 NW 15th Court, Suite 104 Pompano Beach, FL 33069, USA Office ph# +1 954 414 9567 [email protected] www.dantech-group.com