what does progress · a fortune 500 electronics company increased uptime by 30% with wonderware...
TRANSCRIPT
WHAT DOES
LOOK LIKE?PROGRESS
A deep dive into the advances made by companies, powered by Wonderware Corporate Energy Management, Historian, Historian Client, Information Server, Intelligence and SmartGlance.
A Collection of Wonderware Information Management Customer Success Profiles
A publication of Schneider Electric
Success comes in All Shapes and Sizes.
STARTING ONE SIZE POINT DOES NOT
FIT ALL Identify Solutions that ScaleCustomers, concerned with visibility, productivity, safety, compliance, and operations agility, turned to Wonderware for scalable, adaptable solutions that will continue to grow as their needs or process demands expand.
Wonderware Information Management solutions run the gamut from small footprint monitoring and reporting through large scale, global installations with tiered data storage, mobile reporting clients, enabling strong connectivity to plant floor systems for a comprehensive view of your operations.
Here’s what customers have to say about the Information Management Solutions from Wonderware.
Wonderware Software Facilitates a Decade of Integration and Growth for Unprecedented Spanish Airport Expansion.
• The Wonderware solution controls the processes throughout the airport that manage the terminal building and cooling and heating power plant as well as auxiliary buildings for luggage transport; additional systems are being deployed.
• The system, which originally managed 35,000 signals, now handles 1,500,000 inputs through 80 servers that make up five control environments.
“The centralization of operations that we get with Wonderware helps manage around 1.500,000 signals and is essential for a critical infrastructure like this. We can now quickly respond to incidents and also be proactive in optimizing management.”
RESULTS
ProductsWonderware HistorianWonderware Information ServerWonderware System PlatformWonderware InTouch HMI
— Jordi Asensi, Head of Systemsand Database Management,
AENA Barcelona Airport
AENA, Barcelona El Prat AirportIndustry: Facilities Management
Watch the video: AENA,Barcelona El Prat Airport
58%of manufacturing and industrial organizations agreed that Wonderware offers the best operations/reporting/HMI products
30%increased uptime withWonderware Historian
27%of surveyed IT customers use Wonderware Information Serverfor improved asset utilization
27% of surveyed IT organizations who selected improved asset utilization (uptime and equipment performance) or improved collaboration/task management use Wonderware Information Server.
A Fortune 500 Electronics company increased uptime by 30% with Wonderware Historian.
Wonderware Software Customer Feedback
58% of manufacturing and industrialorganizations agreed with the following statement:“Wonderware offers the best operations/reporting/HMI Products in the industry.”
Source: Facilities Manager, Fortune 500 Electronics Company
Source: Survey of 225 users of Invensys Supervisory HMI Software
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
Source: Survey of 70 users of Invensys Wonderware Manufacturing Operations Software who selected improved asset utilization (uptime and equipment performance) or improved collaboration/task management
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: BA1-BDB-B4C
TVD: BA1-BDB-B4C
TVD: 19A-AA8-857 More TechFacts
Wonderware solution enables compliance with government regulations and optimizes production cycle and energy management
• Solution enabled compliance with government regulations
• Optimized production cycle and energy management
• Automation of the production cycle helped eliminate manual data entry errors
• The solution was initially only implemented in limited departments, but has now been deployed in all other process areas
Read complete story
“In recent years, Amadori has always been asking for the most innovative solutions, aware that technological innovation allows us to remain competitive on the market. And this goal has led us to the deployment of Wonderware platforms.”
RESULTS
— Carlo Caramanico Software Support Cid Engineering
Amadori Group, GESCO Consorzio CooperativoIndustry: Food & Beverage
Wonderware HistorianWonderware ActiveFactoryWonderware InTouch HMI
Products
Food Companies Turn To Wonderware forOverall Operations Management
What challenges were you addressing that prompted your purchase of Wonderware software?
Better HMI design
Better Operations Management
Better Process control
TVD: F7F-3D6-EA8
Better Process visibility
Better recipe management
More accurate reporting & analysis
More effective alarm management
Other
50%
50%
12%
46%
35%
4%
27%
38%
Note: this is a multiple-choice question – response percentages may not add up to 100.
Source: Survey of 26 Food users of Invensys Wonderware Manufacturing Operations Software
www.techvalidate.com/product-reseach/invensys-wonderware-manufacturing-operations-software
More Charts
Wonderware software helps Ambiensys with urban waste management processes which reduced waste volume by up to 80 percent.
• The Wonderware software solutions provide reliability and security for the implementation of processes because of their tight control of each stage of the waste treatment process that is managed by the GeiserBox module
• The user-friendly technology interface makes it easy for operators to configure and use the software at each treatment plant using GeiserBox
• Wonderware assists the GeiserBox solution to reduce solid waste volume by up to 80%, processing as much as 300,000 tons of solid
Read complete story
“Thanks to Wonderware, we have been able to develop a unique, innovative technology for urban waste management applications which enables suspension of the entire waste treatment cycle from one control room.”
RESULTS
— Luis Carlos Carrillo, Operations Director
AmbiensysIndustry: Waste Treatment
Wonderware HistorianWonderware Industrial Computers Wonderware InTouch HMI Wonderware System Platform
Products
WANT INSIGHT?Real-time Metrics and Key
Performance Indicators in ContextWonderware Intelligence offers easy-to-use analytical capabilities, interactive reports and dashboards provide real-time visibility, self-service access to information and facilitate cross functional collaboration for operational performance improvements and alignment with business targets.
71% of surveyed manufacturing and industrial Organizations improved reporting and analysis by 10%-20% or more with Wonderware Software.
Source: Survey of 149 users of Invensys Wonderware Manufacturing Operations Softwarewww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: ED8-4E8-FE1
Wonderware Delivers Improved Performance
More TechFacts
TVD: 335-1D6-57F
Case Study: Large Enterprise Energy & Utilities Company
Challenges
Testimonials
Use Case
Results • Selected Wonderware Software to Achieve the following improvements:
– Better Operations Management – Better Process Control – Better Process visibility – More accurate reporting & analysis
“With Wonderware we have a good overview of the operation state of our power plants and can do remote control on them. We can analyze a very large amount of measurement data from the power plants to better optimize the process.”
Source: Techvalidate Survey of a Large Enterprise Energy & Utilities companywww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
• Uses the following Wonderware Software Products:
– Wonderware Historian – Wonderware Historian Client – Wonderware InTouch HMI – Wonderware System Platform
• Finds Wonderware Software’s wide selection of software that fits my needs differentiates them from the competition:
• Achieved the following benefits with Wonderware Software:
– Improved plant-to-business integration – Improved production planning and scheduling
– Improved process or operational visibility
• Realized the following improvements with Wonderware software:
– Improved process/products quality: 10%-20% – Improved reporting and analysis: 10%-20%
• Purchased Wonderware Software for the following reasons:
– The ability for the distributor channel to locally serve them
– It’s functional fit to their needs – Partnerships with Systems Integrators and other industry consultants
More Case Studies
Beam Global Spirits & Wine, maker of the Jim Beam brand, increases productivity and profitability by upgrading their Wonderware solution.
• Increased efficiency in operations and engineering due to Wonderware software’s ease of use
• Consistent product quality due to automation
• Full plant integration involving manufacturing and facilities management
“With regards to metrics, what we’re seeing is consistency in throughput. We are able to tell when problematic areas arise and by having it automated, we are able to take preventive action in order to maintain consistent operation.“
RESULTS
— Harry Crigler Distillery Operations Manager
Industry: Food & BeverageBeam Global Spirits & Wine
Watch the video:Jim Beam & Wonderware —A Perfect Mix
Wonderware HistorianWonderware InBatchWonderware ActiveFactoryWonderware InTouch HMIWonderware System Platform
Products
RESULTS
— Andreas Busse,IT Product Lifecycle Project Manager
Industry: OEM & Value-added ResellersBSH Bosch und Siemens Hausgeräte Gmbh
Wonderware HistorianWonderware Information ServerWonderware MES Performance SoftwareWonderware InTouch HMIWonderware System Platform
Products“The elimination of manual operations for the measurement of OEE parameters has resulted into significant cycle time reduction. Based on the results achieved with this solution, we are considering its extension to other countries outside Europe.”
“Plant Floor Intelligence” project based on Wonderware MES helps the biggest household appliance manufacturer in Europe.
• Accurate and comprehensive records of plant status and events
• Extensive system implementation on a global scale
• Faster and easier access to parameters Identification of improvement actions
• Definition of key areas (tools, plants and processes)
• Valuable tool for purchase decisions (e.g. identification of scrapped purchased parts percentage or equipment downtime due to defective parts)
Read complete story
Efficiency
Simplicity
Performance
What do OEMs say about Wonderware Software?
“66% of surveyed manufacturing and industrial organizations improved process/product quality by 10%-20% or more with Wonderware Software.”
Wonderware Delivers Improved Performance
“71% of surveyed manufacturing and industrial Organizations improved reporting and analysis by 10%-20% or more with Wonderware software.”
Why Wonderware Software?
“Simplicity in engineering”
Source: Survey of 156 users of Invensys Wonderware Manufacturing Operations Software
Source: Survey of 149 users of Invensys Wonderware Manufacturing Operations Software
Source: Engineering Management, Medium Enterprise Professional Services Company
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: FF5-546-0B3
TVD: ED8-4E8-FE1
TVD: BA1-BDB-B4C
More TechFacts
ON THE GO?Anytime, Anywhere, Any Device
Mobile Reporting provides real-time access to critical KPIs and process or operational data via popular smart phones and tablets. Reduce costs and improve productivity while making faster and better decisions by reviewing, analyzing and collaborating around your process or company data on mobile devices.
Wonderware SmartGlance connects your mobile phone with any corporate or production system data source. Virtually any electronic data that is delivered to your desktop can be transformed into dynamic graphical reports for real-time viewing on your mobile smart phone or device.
Touch Screen Analytics
Interactive Tools
Graphical Reports
Real-time Data
Mobility
Watch the video: SmartGlance provides visibility into Wonderware Historian
Download SmartGlance from your mobile device
TVD: 906-79E-1BF
Case Study: Bio Pappel Products
Challenges
Testimonials
Use Case
Results • Selected Wonderware Software to Achieve the following improvements:
“Wonderware greatly improves process control and process view. It is a very important maintenance tool.”
Source: Arturo Delgado, Instrumentation and control Engineer, Bio Pappel Products www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
• Uses the following Wonderware software Products:
• Finds Wonderware Software’s wide selection of software that fits my needs differentiates them from the competition:
• Achieved the following benefits with Wonderware Software:
• Realized the following improvements with Wonderware software:
• Paid back their investment in Wonderware Software in 9-12 months
• Purchased Wonderware Software for the following reasons:
– Better HMI Design – Better Operations management – Better process Control – Better process Visibility – More accurate reporting & analysis – A great troubleshooting tool
– Wonderware Development studio – Wonderware Historian (InSQL) – Wonderware Historian Client (ActiveFactory)
– Wonderware InTouch HMI
– The ability to integrate to the process – Existing Wonderware software investment – Partnerships with others software vendors – Partnerships with Systems Integrators and other industry consultants
– Improved asset utilization (uptime and equipment performance)
– Improved collaboration/task management – Improved product quality – Improved process or operational visibility
– Reduced manufacturing cost: 5% - 10% – Improved OEE: 5%-10% – Improved process/products quality: 10%-20%
– Improved reporting and analysis: 5%-10%
More Case Studies
Coca-Cola Swaziland uses Wonderware Solutions to Optimize Energy Usage and Reduce Costs.
• The improved visibility into energy usage and cost per plant and subsection and the implementation of smarter energy usage/cost control protocols resulted in a reduction in energy consumption.
• Gaining the ability to control high energy operations to take place during low-cost periods and having the staff be immediately aware of their immediate impact on energy cost resulted in a tighter grip on corporate departmental budgets and targets
Read complete story
“...after the Swaziland Electricity Company validated the results and achieved a discrepancy of less than 1%, the business completely bought into the system.”
RESULTS
— Paul Kotze, Senior Software Engineer Systems Anywhere Coastal
Coca Cola Swaziland Conco Ltd.Industry: Food & Beverage
Wonderware Historian Wonderware Historian Client Wonderware SmartGlanceCorporate Energy Management application Wonderware Information Server Wonderware InTouch
Products
DATA ENVY?Adopt a High-performance Process Historian Wonderware Historian is a process historian that can serve a single site or as the foundation of a multi-site production information system. This data historian easily retrieves and securely delivers information to desktop or mobile devices, enabling organizations to analyze processes anywhere at any time. The Wonderware Historian Cloud version, Online Edition, helps minimize capital and IT costs with its SaaS (software as a service) offering.
Wonderware Historian Clients bundle data analysis and reporting to EXPAND the use of Wonderware Historian data across your enterprise.
Watch the video: Find & Solve Problems Faster with Wonderware Historian
HIGH VALUE Plant Managers place
on Wonderware Historian
of surveyed IT organizations reduced regulatory compliance costs or reduced energy cost with Wonderware Historian.
of surveyed IT organizations use Wonderware Historian.
65%
65%
52%Nestle Improved Production by 20%-30% with Wonderware Historian
Source: Abid Hussain zafer, Market MES/LMS/FFMW Champion/Engineering management, Nestle Pakistan Ltdwww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: ED8-4E8-FE1 More TechFacts
Wonderware Historian Customer Statement
A Global 500 Food Company increased uptime by 20%-30% with Wonderware Historian
Source: Engineering Management, Global 500 Food Companywww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: F87-330-512
A Global 500 Food Company Reduced energyConsumption by 5-10% with Wonderware Historian
Source: Engineering Management, Global 500 Food Companywww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
TVD: B65-091-75A
• Scalable; ideal for wide area installations and communications
• Adding new customers costs less and is accomplished in hours rather than days
• Increased location support without increase in staff
• Real-time reports have improved analysis and proof of compliance
• Changes required for regulatory compliance can be tested and deployed in one day
Ontario Citizens Enjoy Consistent, Clean Water Thanks to a Wonderware Software Solution
“The reliability we have with the Wonderware Historian is phenomenal. Because of the store and forward feature, it eliminates any loss of data. That’s critical to the whole system because we have to report that information to our regulatory body.”
RESULTS
— Robert SimpsonAsset Management and
Operational System Support
Industry: WATER & WASTEWATEROntario Clean Water Agency (OCWA)
Wonderware HistorianWonderware Information ServerWonderware ActiveFactoryWonderware InTouch HMIWonderware System Platform Wonderware SCADAlarm
Solutions & Products
Watch the video: Ontario Clean Water Agency
TVD: 8DF-96A-06B
Case Study: Powergen
Challenges
Testimonials
Use Case
Results
“Wonderware brought key insight into production operations, enabling real-time business decision making to be undertaken.”
Source: Ravindranath Goswami, IT manager, Powergen www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
• Finds Wonderware Software’s product feature set (best in class) differentiates them from the competition.
• Paid back their investment in Wonderware Software in 9-12 months
• Selected Wonderware Software to Achieve the following improvements:
– Better Process Visibility – More accurate reporting & analysis
• Uses the following Wonderware software Products:
– Wonderware Historian (InSQL) – Wonderware InTouch HMI
• Purchased Wonderware Software for the following reasons:
– The ability to integrate to the process – Its functional fit to their needs
• Achieved the following benefits with Wonderware Software:
– Improved plant-to-business integration
• Realized the following improvements with Wonderware software:
– Improved reporting and analysis: >30% – Improved process/product quality: 20%-30%
More Case Studies
TVD: 906-79E-1BF
Wonderware Software Customer Review
5/5 Stars
How our organization uses Invensys Wonderware Manufacturing Operations Software:
Would you recommend Invensys Wonderware Manufacturing Operations Software?
“Wonderware provides insight into production operations in a real real-time basis allowing minute-to-minute business decisions to be made.”
“Yes, it is full featured, highly configurable and provides an open database (InSQL).”
Source: Ravindranath Goswami, IT Manager, Powergen www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software
More Reviews
Additional Resources
Join our 200,000+ customer base, and enjoy greater productivity, operations transparency and responsiveness using Information Management Solutions from Wonderware by Schneider Electric.
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