what is proficy?. © 2005 ge fanuc automation, inc. solving today’s production challenges...
TRANSCRIPT
© 2005 GE Fanuc Automation, Inc.
Solving Today’s Production ChallengesYesterday’s Challenge:
“ How do I keep my plant running.”
Today’s Challenges:
“How can my plant be integrated into our global supply chain to allow my company to be more agile and predictable?”
“How can my plant help our company improve its performance and profitability?” Achieving the Real-Time Enterprise
© 2005 GE Fanuc Automation, Inc.
Customer Needs
Improve at Unprecedented Rates
Does “Rolling Your Own” & Integrating Solutions Work?
Embrace & Extend Existing Automation Investments
Conform to Standard IT Technology Stacks & Practices
Consolidate Plant Floor Systems
Minimizing “Shadow-IT” Initiatives/Budgets
© 2005 GE Fanuc Automation, Inc.
Relevant System StakeholdersUnique Requirements & Value
Consolidating Disparate Plant Floor Systems &Minimizing Shadow-IT Projects & Resources
System Integration, Infrastructure Support & Standards Compliance
Revenue Improvements• Daily Production Schedule
Attainment• Expanded Capacity
Cost Improvements• Increased Labor Productivity• Lower Plant Expenses
Cash Generation• Reduced Inventory• Higher Return on Assets
Exceeding Quality, Production, & Cost Targets
Plant Managers New Product Launch MgrCustomer Service Operations/ManufacturingQuality CI/BPIMaintenance Manager Lean Six Sigma
Corporate Plant
Corp
ora
te P
lan
t
Production
Quality
Maintenance
System ConsolidationApp Sustainability &Maintainability
© 2005 GE Fanuc Automation, Inc.
Why Has This Been So Difficult To SolveComplexity & Variability in Every Plant Floor
Too Many Separate Application Vendors/Niches
IT Projects Without Engineering or Manufacturing Input (and Vise Versa)
Hi-Level Implementation & Maintenance Skills Required
What’s Proven in 1 Plant Can’t Be Cost-Effectively Duplicated
Lack of Standards Makes Infrastructure Costs Prohibitive
Constantly Changing Demands from ‘The Users’
© 2005 GE Fanuc Automation, Inc.
Market Pressure
Can the Solution Change Behavior & Impact Key Metrics• Financial Drivers (ERP, EAM, SCM, etc.)• Improve Quality, Productivity & Reduce Cycle Times• Reduce WIP Inventory & Scrap/Rework• Consolidate Disparate Plant Floor Systems• Improved ‘Time-to-Launch’ for New Programs/Products• Reduce Recalls & Warranty Impact• Guarantee Standards Compliance
Buying Decisions Driven by Solution Capability Instead of Tool Capability
– Breadth & Depth are Important– Time to Solution & TCO Key to Decision Making
?
© 2005 GE Fanuc Automation, Inc.
Solution Challenges
Configuration Challenges• Multiple Installations• Different Security Systems,
User & Role Duplication• Preserving Context• Multiple Data Stores• Complex IO Configurations• De-Centralized Shift
Management• Fragmented Reporting• Weak Web App. Clients• Non-Intuitive Application
Development
Run-Time Challenges• Multiple Sign-in (SSO)• Fragmented Web Reporting• Weak Web App. Clients• Application Integration• Data Sharing• Data Replication• Multiple Non-Intuitive User
Interfaces• Poor Performance
© 2005 GE Fanuc Automation, Inc.
Proficy Production Management
Plant Manager Production Finance QualityMaterials Lean/6 SigmaProcess Op Maintenance
ERPAPS EAM
© 2005 GE Fanuc Automation, Inc.
Key Performance Indicators
Drill-down Visibility
AnalysisTime ProductionConstraints
Report, Respond, Manage
Monitor KPI’s
Identify Area
Identify Concern
Analyze Details
Manage with
Information
Overall Equipment Effectiveness % @Efficiency Units Target
#
A Data-Driven CultureData – Information – Knowledge
© 2005 GE Fanuc Automation, Inc.
EQUIP SUPPLIER CUSTOMER
Product Developmen
t
CorporateIT
Planning Logistics
Production
Quality
PLANT
Quality
Maintenance
PlantManagemen
t
Finance
Plant IT
Ind/Mfg Engineering
Corporate
A Data-Driven PlantData – Information – Knowledge
© 2005 GE Fanuc Automation, Inc.
CORPORATECorporate
ITPlanning Logistics
Product Developmen
t
CorporateIT
Planning Logistics
A Data-Driven EnterpriseData – Information – Knowledge
© 2005 GE Fanuc Automation, Inc.
ProficyAutomation & Production Software SolutionsWide Range of Easy-to-Use Applications & Services
Based on an Open, Scaleable & Standards-Based Architecture
Allowing You to Continuously Improve Your Performance & Agility • Visualize & Control Your Production
Equipment• Digitize Your Manufacturing Operations • Unify & Standardize Your Plant IT
Infrastructure• Connect with Business Systems &
Decision Makers
From GE - A World Class ManufacturerHelping You … Achieve the Real-Time Enterprise
© 2005 GE Fanuc Automation, Inc.
Proficy Capabilities
Real-Time Information Portal• Intuitive Web-based Dashboard• Aggregate & Present Plant Data
Performance, Execution & Quality• Analytics & MES
Asset Management• Change & Equipment Management
Plant Data Repository• S95 Based Modeling• Enterprise-Wide Data Management
HMI/SCADA• Visualization & Optimization
Programming & Control• Discrete, Process, & Hybrid Control
© 2005 GE Fanuc Automation, Inc.
Proficy Applications
Real-Time Information Portal• Proficy Real-Time Information
Portal
Plant Performance & Execution• Proficy Batch Execution• Proficy Plant Applications • Proficy Shop Floor SPC • Proficy Tracker• Proficy Machine Tool Efficiency
Asset Management• Proficy Enterprise Asset
Management• Proficy Change Management
Plant Data Repository• Proficy Historian
Plant Data Repository• Proficy Historian • HMI/SCADA• Proficy HMI/SCADA – iFIX• Proficy HMI/SCADA – CIMPLICITY• Proficy View – Machine Edition
Programming and Control• Proficy Logic Developer –
Machine Edition• Proficy Motion Developer –
Machine Edition
Services• Proficy GlobalCare Support• Proficy Professional Services• Proficy Training
© 2005 GE Fanuc Automation, Inc.
Proficy – Open, Layered & Standards-Based
Coexist with Existing Systems to Preserve Investments
Standards-Based for Improved Interoperability
Integrated Between GE Fanuc Applications for Improved Production Operations Management
© 2005 GE Fanuc Automation, Inc.
© 2003 GE Fanuc Automation All rights reserved.
Proficy – Performance Management
Enabling ERP Systems & Lean Six Sigma Initiatives• Gather, Analyze & Transform Data to Real-Time Information• Model Your Production Operations Based on ISA95 Standards• Continuously Improve Level of Productivity & Performance
• Real-Time Visibility & Intelligence • Track & Execute Production for Improved Agility• Closed Loop Information Exchange with ERP Systems
© 2005 GE Fanuc Automation, Inc.
Proficy - Industry Awards
Progressive Manufacturing Award Finalist, Managing Automation
Frost & Sullivan Customer Value Innovation Award
Proficy family, Automation Excellence Award, IAN
Proficy family, Product of the Year Finalist, Plant Engineering
Proficy Real-Time Information Portal, Editors’ Choice Award, Control Engineering
#1 HMI/SCADA Supplier in the World (ARC Advisory Group)
© 2005 GE Fanuc Automation, Inc.
AMR Research…
“GE Fanuc has a well-articulated Manufacturing Intelligence vision and the
most cohesive offering of ALL the automation vendors.”
© 2005 GE Fanuc Automation, Inc.
Proficy Software Strategy
A Production Management Solution • Extensible Platform for Data Collection, Analysis & Order
Execution• Ability to Manage All of Your Production Operations• Close Loop Integration with Enterprise Resource Planning
Systems
Leveraging Proficy HMI / SCADA Applications• Integrated with the Proficy Platform• Superior Device Connectivity and Analytics• Leveraging Microsoft Operating Systems and Technology• Delivering Targeted Industry Solutions • Targeted at Highest Value Problem Solving