what's next for rtu2020 & experion scada · aga aga 3 orifice meter aga 5 volume to energy...

2015 Honeywell Users Group

Europe, Middle East and Africa

What's Next for RTU2020 & Experion SCADA

Paul Vellacott

3 © 2015 Honeywell International All Rights Reserved

Honeywell Solution Offering

End to End Solution

Experion PKS

Integrated with..

RTU2020Ready-To-Use

RTU2020

Process Controller,

I/O & EFM

Instruments, Camera, Radio,

FDAP….


Perfect Vision, 20/20 Vision with RTU2020

75º70º

Honeywell RTU2020 Process Controller


The Physical Detail...

1 2

3

4

5

7DIN Rail Mount

Honeywell RTU2020 Process Controller

R1101. 24 Vdc Power Input

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports x 2

5. Onboard I/O (qty 28)

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module

9

6

8


RTU2020 I/O Modules

Mixed I/O, 28 channels



R110


Using Expansion I/O Modules

1. Controller

2. I/O module

3. Right end plate

4. Left end plate

1 2

3

4 3

CAT 5

24Vdc

R110


Configuring Expansion I/O R110

IOMsBound variable:

complex data type


Perfect, 20/20 Vision with RTU2020

75º70º

Harsh Environment Specifications


Harsh Environment Specifications

•-40ºC to 75ºC -40 to 167ºF

•Conformal Coating – G3

•Hazardous Locations‒FM/CSA Class I Div 2

‒ATEX Zone 2

‒ IECEx Zone 275º

70º

R110



HART enabled I/O Channels


28 Channels of Mixed I/O per Module

Onboard with Controller or as Expansion I/O

CPM IOM

R110


All Onboard: No Special Modules or Extra Hardware

FDM

Experion

HA

RT

IP

HART

AI

AO

CMD48CMD03

SV Logic

Common

Alarm

PID

RTU2020 and HART



Efficient Wiring and Configuration


To change an RTU on-site

• Reduce exposure in hazardous environments

• Reduce production downtime

After

5 min

Before

45 min

Less Errors – Saves Time

Efficient Field Wiring & Cabinet Assembly


Efficient Configuration with RTU Builder

• IEC 61131-3 Programming‒ Ladder Program

‒ Function block program

‒ Structured text

‒ Instruction List

‒ Sequential Function Chart

• Intuitive Work Flows

• Online Diagnostics

• Datalog Upload

• Firmware Upgrades‒ over slow networks

R110


Familiar Honeywell Algos R110


Intuitive RTU Builder R110

Task DrivenIntuitive

User Interface

Multi versionFirmwareSupport


Bulk Datalog Upload

Scripted bulk recovery of datalogs

R110

Alternative to DNP3 based history recovery

Remote recovery of

data

For use in external systems



Modern Processor


Modern Processor

Future Proof for Advanced Features

667 MHz Dual Core ARM® Cortex™-A9

Ready for ‒ Wireless I/O

‒ Redundant Controller

Other popular RTUs:

‒ 32 MHz Single core





RTU2020 Wireless I/O R120

Access Point

(FDAP)


Use Wireless I/O

Reduce Capital Cost - Increase Safety - Reduce Site Time

R120

Expensive Duct Worklaid at site

Cabling at Risk

… Expensive

… Difficult

… At risk of damage

… On pre-built skids

separate to controller

… where ‘wiring’ is


RTU2020 Wireless I/O

Less Hardware‒ No extra modules

‒ Less spares

‒ More reliable

Single Configuration Tool ‒ Hardwired & wireless I/O

‒ No address mapping

‒ Firmware management

‒ Remote configuration &

management

Integrated - No Specialised Modules

… On board

R120


Configuring Wireless I/O

Configure & Commission in 1 tool

R120


Binding Wireless I/O R120


Commissioning Wireless I/O R120


RTU2020 Redundant Process Controller

The Physical Detail...

1. 24 Vdc Power Input x 2

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports 2 / CPM

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module x 2

1

3

4

9

7DIN Rail Mount

94

1

8

66

2

R120


RTU2020 Redundant Process Controller

500 I/O Channels across 30 I/O Modules



R120


Multi Well PadsOne controller with many wells

…better availability

…more uptime

… less eggs in one basket

… when you require

Pipeline Compressor Station

High availability required

Pipeline Pump StationHigh availability required

R120Use a Redundant Controller


Controller Redundancy Methods

Redundancy Simplified

Oth

er

RT

Us

I/O Rack

Switch

PanelCP

U1

CP

U2

PS

PS

Co

mP

S

Switch

Switch

RT

U2020

R120

• CPU Rack

‒ 2 x CPU

‒ 2 x Power supply

‒ 1 x CPM Red Chassis

‒ 1 x Switch Panel

‒ 2 x Switch cable

• I/O Rack

‒ 1 x CPU

‒ 1 x Power supply

‒ 1 x IO Chassis

‒ I/O Modules as required

• Others

‒ 2 x Switches

‒ Network cables

• 1 x Redundant Controller

• Expansion I/O Modules as

required

• 1 x right end plate


Configuring Redundant Controller

No Complicated Programming

R120

Select Controller Type:

Non-Redundant

Or

Redundant



Flow Calculations


Gas & Liquid Flow Calculations

Now verified to AER Directive 17

Standards Library Description

AGA

AGA 3 Orifice Meter

AGA 5 Volume to Energy Calculation

AGA 7 Turbine Meter

AGA 9 Ultrasonic Meter

AGA 8 Gas Compressibility

AGA 11 Coriolis Metering

API

API 11.1 Volume Correction Factors

API 11.2.2/M Compressibility Factors

API 11.2.4 Temperature Correction

API 11.2.5 Correction Factor for pressure

ISO

ISO 6976Natural gas: calorific value, density,

relative density and Wobbe Index

ISO 5167Pressure differential devices such

as orifice plates and venturisR110


Gas Meter Run

API 21.1 Compliant

R110

• RTU Builder 5 step ‘wizard’‒ Orifice

‒ Turbine

‒ Ultrasonic

‒ Coriolis

• 4 meter runs per RTU


Gas Meter Run

5 Step Wizard to Configure

R110


Meter Run Data via Enron Modbus

All API 21.1 Compliant

Meter Data Collection StatusIn Station

EFM

RepositorySCADA

Interface

Experion

Server

Monitoring

& Control

RTU2020

EFM

Experion

StationGas

Management

R430


HMI Design Alarm Management Distributed System Architecture

Virtualization Solutions Radically Simplified Configuration Superior Operator Experience

Experion SCADA


EFM Protocols with EFM Export Option

• EFM Protocols‒ Enron Modbus

‒ Flow-X EFM

‒ Bristol Babcock EFM

‒ Omni

‒ Emerson ROC

‒ ABB TotalFlow

• Export to:‒ FlowCal (CFX files) or

‒ CSV file

• Support for Gas & Liquids EFMs‒ Gas: API 21.1

‒ Liquids: API 21.2

One System to Collect All Data

SCADA

Interface

Experion

Server

Monitoring

& Control

Electronic Flow Meter

Experion

StationGas

Management

EFM Repository

•Transaction records

•Audit Events

•Configuration

CFX / CSV

export

Transaction record collection integratedinto polling engine


• Multiple people working on the same

server at the same time

• Up to 12 concurrent Users

• A ‘LEAP’ enabler

• Management of Change‒ Logging and reporting of SCADA point

changes

Supports API 1168: Recommended Practice for Pipeline Control Room Management

Quick Builder Concurrent Users


• For custom displays‒ HMI Web Display Builder

‒ New display repository

Version control

Check in, check out

• Supports API 1168:

Recommended Practice for

Pipeline Control Room

Management

Inbuilt Management of Change of the HMI

Display Builder MOC


User Defined Parameters

New types:“Scanned – Analog”“Scanned – Status”

Config for this parameter

Use case: Motor Status

Use case: Flag arrays

Use case: PLC PID Loop


PLC Configuration Options such as PID Tuning

User defined

scanned

parameters on an

Analog point

Example Use Case: PLC PID Loops


IEC 61850 SCADA Interface

Experion’s Integrated Electrical Automation Solution

Thursday 09:55 – 10:40 Venecia


IEC 61850 SCADA Interface, update

• Enhanced Configuration‒ History & Trend config

‒ Import/Export bulk build

‒ IED cloning bulk build

• Alarm and SOE on same

point

• Selective Report Enable

• Field Timestamp on events

• Q3 2015 update:‒ Edition 2 support

‒ Single Line Diagrams from

SCD files

‒ Experion PRP driver

Protectio

n Relay TMUIntelligent

breaker

Clone

R431


HMI Design Alarm Management Distributed System Architecture

Virtualization Solutions Radically Simplified Configuration Superior Operator Experience

Experion SCADA


www.honeywellprocess.com

what's next for rtu2020 & experion scada · aga aga 3 orifice meter aga 5 volume to energy...

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