wind turbine lightning protection

23
53 rd ISA Power Industry Division Symposium 20th Annual Joint ISA POWID/EPRI Controls & Instrumentation Conference 7-10 June, 2010, Summerlin, Nevada 1 Mike Nager, Phoenix Contact LIGHTING PROTECTION FOR WIND TURBINES – FINAL PRESENTATION

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Presentation of protecting wind turbines from lightning and over-voltages as presented at the ISA Power Industry Division (POWID) / EPRI Conference in 2010.

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Page 1: Wind Turbine Lightning Protection

53rd ISA Power Industry Division Symposium20th Annual Joint ISA POWID/EPRI

Controls & Instrumentation Conference7-10 June, 2010, Summerlin, Nevada 1

Mike Nager, Phoenix Contact

LIGHTING PROTECTION FOR WIND TURBINES – FINAL PRESENTATION

Page 3: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning Locations in USA

Page 4: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Wind Turbine Locations in USA

Page 5: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning Strikes meet Wind Turbines

Page 6: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning Strikes meet Wind Turbines

Fire at a wind turbine near Paderborn /Germany. Total loss 1.5 million Euro

Source: GDV

Page 7: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning Strikes meet Wind Turbines

Page 8: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Principle of Over-Voltage Suppression

A

B

S2 S3

S1

A

B

S2 S3

S1

A

B

S2 S3

S1

TT 0570 D 12.02.09

Page 9: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Surge Suppression Components

Speed

Energy

Suppressor Diode Metal Oxide Varistor Gas Tube Spark Gap

TT 1669 D 10.03.09

Page 10: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Standard Waveforms

10/350 µs (IEC 62305-1)

8/20 µs (IEC 60060-1)

810 20 t

µs

1,0

0,5

0,0

0 100 200 300 350

TT 0168 D 16.02.09

Page 11: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning Protection Zones according to IEC 62305-1

Page 12: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

C.Wagener

LPZ 0B

LPZ 1 or

LPZ 0B

LPZ 2

LPZ 2

LPZ 2

LPZ 0A

LPZ 0ALPZ 1

LPZ 0A

LPZ 0B

LPZ 0A

LPZ 0A

LPZ 0A

Lightning protection zones

Page 13: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Positioning of air-termination systems

receptor plate

air-termination rod

Page 14: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Lightning current distribution paths

Page 15: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Surge protection inside the nacelle

SPD for signals: (Anemometer,

communication to the hub)

Generator

SPDfor 230/400V

control power supply

SPDfor stator windings and

rotor windings

SPD for the obstruction lighting

SPD for the controller,powersupply 230V or 24V,

bus interface

SPDfor rotor blade shifting

M

M

6

Gear box

Page 16: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Zone protection requirements Selection and installation in acc. to IEC 61400-24

CLASS II

CLASS I/II

HV/MV MOV arrester

CLASS II

Page 17: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Class 1 arrester

Page 18: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Challenges caused by rotating equipment

Lightning protection systeme.g. coal brushes or spark gaps

Page 19: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Down tower panels (LVDP, MCP)

RDY

BSA

FAIL

PF

RUN

FAILINLINE CONTROL

ILC 370 ETH 2TX-IBOrd. No. 2876999

RESETRUN/PROG

PRG

10/100

LINK

ACT100

ULUSUM

I4I2I3

I1I8I6I7

I5I12I10I11

I9Q4Q2Q3

Q1 E

LINK

ACT

100

10/100R

CBARDTA

REMOTE

IN

OUT

FU

I > I > I >

3

690V/400V-

230V 3L,N

Bus interfacesignalling

power supply

Generator(stator)

400/230V

Generator(rotor)

3L,N

I > I > I >

MODEM

RDY

BSA

FAIL

PF

RUN

FAILINLINE CONTROL

ILC 370 ETH 2TX-IBOrd. No. 2876999

RESETRUN/PROG

PRG

10/100

LINK

ACT100

ULUSUM

I4I2I3

I1I8I6I7

I5I12I10I11

I9Q4Q2Q3

Q1 E

LINK

ACT

100

10/100R

CBARDTA

REMOTE

IN

OUT

RDY

BSA

FAIL

PF

RUN

FAILINLINE CONTROL

ILC 370 ETH 2TX-IBOrd. No. 2876999

RESETRUN/PROG

PRG

10/100

LINK

ACT100

ULUSUM

I4I2I3

I1I8I6I7

I5I12I10I11

I9Q4Q2Q3

Q1 E

LINK

ACT

100

10/100R

CBARDTA

REMOTE

IN

OUT

QUINT POWER

RDY

BSA

FAIL

PF

RUN

FAILINLINE CONTROL

ILC 370 ETH 2TX-IBOrd. No. 2876999

RESETRUN/PROG

PRG

10/100

LINK

ACT

100

ULUSUM

I4I2I3

I1I8I6I7

I5I12I10I11

I9Q4Q2Q3

Q1 E

LINK

ACT

100

10/100R

CBARDTA

REMOTE

IN

OUT

LNK/ACT

100

X3

LNK/ACT

100

X1

LNK/ACT

100

X5

LNK/ACT

100

X7

LNK/ACT

100

X6

LNK/ACT

100

X4

LNK/ACT

100

X2

US1

US2

FL SWITCH SF 7 TX/FXOrd. No.2832577T

DRD

LNK/ACT

100

X8

S1S2S3S4

CP 312

S5S6

ABC

SYS

S8

S7

S9S

10S11S12S13S14S16

S15

Page 20: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

MOV VALVETRAB ™Arc Gap FLASHTRAB™

Protection inside LVDP

Page 21: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Protection inside LVDP and MCP

Page 22: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Switch cabinet for FAA lights

Page 23: Wind Turbine Lightning Protection

20th ISA POWID/EPRI Controls & Instrumentation Conference

Other Standards of Interest

IEC 61024 Protection of Structures against Lightning

IEC 61312 Protection against lightning electromagnetic impulse

IEC 61643 Surge protective devices connected to low-voltage power distribution systems

IEC 61662 Assessment of the risk of damage due to lightning

NREL(National Renewable Energy Laboratory)

Wind Turbine Lightning Protection Project 1999-2001

UL 1449 Third Ed.

Requirements for Surge Protection Devices

NFPA 780(National Fire Protection Association)

Standard for the Installation of Lightning Protection Systems