wipro infrastructure engineering · pdf file1 © 2014 wipro enterprises limited i wipro...

© 2014 WIPRO ENTERPRISES LIMITED I WWW.WIPROINFRA.COM 1

Wipro Infrastructure

Engineering


Wipro Group

Consolidated revenues for FY 2013 -14 is

estimated at $7.7 Bn

Consistent growth

Global footprint

Serving Over 900 Clients

Presence in 60 countries

145,800+ workforce worldwide

Headquartered in Bangalore, India


JV with General Electric. Healthcare

Equipment and Solutions Leader in South

Asia. Global COE for Engineering &

Manufacturing for GE Healthcare

Wipro GE Healthcare

The Businesses

Wipro Enterprises

Limited Joint Ventures

Wipro Kawasaki Precision Machinery Pvt. Ltd

– JV with Kawasaki Heavy Industries to

manufacture hydraulic pumps for excavators

Wipro Kawasaki Precision

Machinery Pvt. Ltd

IT Products

and Services

IT, BPO, R&D Services,

Consulting Services

Wipro Technologies

US, Europe, Japan,

Australia, Africa &

South-East Asia

Wipro Infotech

India & Middle East

Wipro Limited

Consumer &

Institutional Products

Wipro Consumer Care

& Lighting

Personal Care, Baby

Care & Wellness

Products; Lighting;

Furniture & Switches

Infrastructure

Engineering

Wipro Infrastructure

Engineering

Hydraulic Cylinders & Truck

Hydraulic Solutions

Aerospace & Defence

Wipro Water

Wipro Enterprises Limited


Wipro Infrastructure Engineering


Business Units

Aerospace & Defence

Wipro forayed into the

Aerospace & Defence

business in 2013 -

developing and

manufacturing hydraulic

actuators and related

components for OEMs and

Tier 1 players in the

Aerospace & Defence

sector

Hydraulic Cylinders &

Truck Hydraulic Solutions

For over 4 decades, Wipro

has been successfully

partnering the infrastructure

and engineering

developments across the

globe through their Hydraulic

Solutions

Specialized in a broad

portfolio of Double-acting and

Single-acting cylinders,

Telescopic cylinders and

components for a wide range

of applications

Water

Wipro entered the Water

business in 2008 with

specialization in high purity

water treatment plants,

providing end-to-end

solutions for water and

waste water treatment


Leadership Team

Pratik Kumar

Chief Executive

Officer

Group Head

Prasanna Simha

Sr. VP - Global

Operations

R. Vasudevan

Sr. VP - Global

Sales

Sales & Marketing

Central Functions

R.Swaminathan

Chief Financial

Officer

Isaac George

VP - Human

Resources

Jan Nilsson

VP - Global

Engineering

Country Heads

KN Padmanabha

Romania

Roy George

China

Eric Olson

North America

Dr. Joe Thomas

South America

Business Heads

Sunil Rajagopalan

A&D

Pinaki Bhadury

Wipro Water

Rajib Ghosh

Europe, Middle

East & Africa


Hydraulics Division


Largest Independent Hydraulic Cylinder

Manufacturer


500+ employees in

Europe

200+ employees in

Brazil & China

950+ employees in

India

India - 4

Finland - 1

Sweden - 4

China - 1

Brazil - 1

Romania – 1

USA –1

Production capacity of

1.5 MN+ cylinders

Ability to invest and

expand

Business Expertise

Preferred Supplier

to Global OEMs

13 State-of-the-Art

Manufacturing

Facilities

Deep Engineering

Expertise

Over 4 decades of

experience

Consistent Quality

Proven Track

Record

Strong Talent

Pool


Global Locations 1

Rm Valcea - Romania

Ljungby - Sweden

Bispgarden -Sweden

Ostersund - Sweden

Pernio - Finland Skelleftea - Sweden

Piracicaba - Brazil Changzhou - China

Bangalore - India Chennai - India

Plant I Plant II

Hindupur - India

Chambersburg - USA


Global Locations

Plant Area 6,000 Sq.m

Material/Cargo Handling

Ljungby - Sweden


• Tech Centre & Proto Shop

Skelleftea - Sweden


Material/Cargo Handling

Bispgarden - Sweden


• Material/Cargo Handling

• Forestry

Ostersund - Sweden Plant Area 12,000 Sq.m

• Material Handling

• Construction & Earthmoving

• Farm & Agriculture

• Others

Rm Valcea - Romania


• Forestry

• Mining

• Demountable

• Truck Tipping Solutions

Pernio - Finland




Changzhou - China



• Mining & Special Applications

Bangalore - India


• Farm & Agriculture



Chennai - India


• Material/Cargo Handling


• Aggregates

Hindupur – India

2




Chambersburg - USA


Feeder Plant for

• Piston Rod manufacturing

• Chrome Plating

• Nickel Chrome Plating

Plant II Plant I


• Farm & Agri


Piracicaba - Brazil


Indicative Map - Not drawn to scale

Also catering to Body Builders in

Sweden/Finland/Holland/

Germany/Poland/Russia/India for OE

Vehicles of Scania, Volvo, MAN etc.

Global Patrons

http://www.goodlogo.com/vote/2397

http://www.goodlogo.com/vote/2397


Hydraulic Cylinder Segments

Cylinder Types

Harvester

Sprayers

Planters

Tractor steering &

attachments

Sugar cane

transporters

Infrastructure

Technology

Solutions

Material / Cargo

Handling &

Forestry

Construction &

Earthmoving

Farm &

Agriculture Truck

Hydraulics Mining

Excavator (Mini, Midi

& Large)

Backhoe Loader

Wheel Loader

Motor Grader

Dozer

Dumper

Loader Cranes

Forestry

Equipment

Container

Handlers

Fork Lifts

Tail Lifts

Hook Lifts &

Refuse Collector

Underground

Haulers & Loaders

Surface Drill Rigs

Front End Tipping

Under Body Tipping

Wipro Nummi Range

Truck Steering

Cabin Tilt Systems

Dumper Placers

Car Carriers

Garbage

Compactors

3 Way Tipping

System

Aggregates


Product Range

Bore 25mm to 500 mm

Stroke Up to 10,000 mm

Working Pressure Up to 400 bar

Single & Double Acting Cylinders

Front end Tipping Up to 6 Stages

Under body Tipping 2 – 10 Stages

Application Tonnage Up to 70 T

Mounting Types Eye type, Cover tube & Trunnion

type

Accessories for Kits Pumps, Valves, Tanks & Hoses

Telescopic Cylinder / Kits for Tippers

Tonnage Up to 100 T

Application Off highway Trucks & Gas Hydraulic

System for Articulated Haulers

Suspension & Hoist Cylinders


Global Sales Profile

51%

Europe

7%

Americas

42 %

Asia

Global Sales : FY 2013-14

Business Segments FY 2013-14

30%

Material & Cargo Handling Construction & Earthmoving

37 %

Truck Hydraulics

10%

Mining

4%

Forestry

6%

Farm & Agriculture

7%

* Others = 6%


New Facilities


Integrated Piston Rod Plant Hindupur, India

State-of-the-art equipment, material handling automation and in-built process

controls ensuring product quality and high throughput

Capacity to produce 3,000m of plated rods/day

Designed on Lean principles of manufacturing

Green plant utilizing optimal power and natural resources

Hard Chromium and Nickel Chromium plating plants with Zero discharge Effluent

treatment


Chambersburg, USA

Greenfield facility in Chambersburg – Pennsylvania, USA

Plant area of 3,500 Sq. m

Specialized in cylinders for Construction & Earthmoving application

Capacity to build hydraulic cylinders of bore diameter up to 8 Inches and

stroke up to 60 Inches


Engineering Excellence


Product Engineering

Team of more than 65 Engineers

Supporting to 60+ customers

For more than 200 models of machines

More than 1000+ successful designs running in

production for various applications

AutoCAD, ProE, Windchill PDM, Ansys,

Pro-Mechanica, SAP - ERP

Backhoe Loaders : 20+models

Wheel loaders : 11+ models

Off-highway Dump trucks : 10+ models

Excavators : 38+ models

Dozers : 8+ models

Truck Hydraulics : 65+ models

Forestry equipment

Material Handling equipment

Motor Graders : 5+ models

Compactors : 10+ models


Manufacturing Technology

Lean & Flexible manufacturing system

State-of-the-art manufacturing technology across different facilities

Mechanized assembly

CNC turning centers

Skiving & Burnishing

Chrome / Nickel Chrome plating

Robotic welding

Automated testing Friction welding


R & D Lab

Dedicated lab for product validation

Test rigs to determine Functionality, Reliability & Endurance

Side Load test

Stroke durability test

Cushioning test

Various Rigs

PTO rig

Pressure Pulse test

Tank test rig

Pump test rig

FET cum UBT rig (Tipper cylinder)

Cabin tilt simulation


Quality Accreditations

ISO 9001, ISO 14001 & TS 16949

certified

Corrosion resistance - CASS 9.5 or

better

Cleanliness up to NAS level 7

Driven by six sigma initiatives

Well - equipped metrology Lab and

special-testing devices

Robust process for Supplier

selection and Supplier Quality

management


Strategy & Goal

Innovation

Business Excellence

Scalability

Leadership in Engineering,

Technology & Quality

Partnering customers

across the globe

Leverage Global Delivery &

Global Engineering model


Aerospace & Defence Division


Wipro in Aerospace & Defence (A & D)

` Avionics PLM

Engineering

&

Design

Services

Navigation

&

Communication

Testing

Services

Cabin

Electronics &

Interfaces

Data bus, Fault

tolerance

Simulators

Product Data

Management

Knowledge

Based

Engineering

Manufacturing

Solutions

Structural

Analysis/

Integration &

Testing

Reverse

Engineering

Prototyping

Aerospace

Actuators and

Precision

Manufactured

Components

GPS

Receivers &

LBS Apps

Ground

Stations,

VSAT

GSM on Air

Shock &

Vibration

Thermal

Chamber

Halt

Chamber

IT

Services Technical

Publications

EDI, B2B,

Enterprise

Apps

Enterprise

Business

Integration

Enterprise

Security

Solution

TP, AECMA &

ATA iSpec 2200

Specialists with

10 – 15 yrs

in Aerospace

Partner for Solutions to Business Challenges

Manufacturing


A & D Manufacturing Strategy

Leveraging on 37+ years of experience in Hydraulics

and Actuators

Agreement with CESA-Spain, a subsidiary of global

aerospace major, EADS. Transfer of Technology from

CESA for the development and manufacture of

Actuators and related products

A new state-of-the art, Greenfield AS9100 Rev. C

certified facility has been established in the Bengaluru

Aerospace SEZ Park, Devanahalli, Bangalore

Product line includes Actuators and related precision

manufactured components. From an initial capacity of

2000 actuators per year , capacity will be ramped up

to 8000 actuators per year.

Future plans include establishing other product lines in

precision machining in Aerospace and Defence sector.

Focus will be on offering end-to-end solutions

Development Manufacturing Assembly & Testing


A & D Manufacturing Capabilities

Actuators & Parts

Manifold / Valve Blocks

Hydraulic components

Liquid Reservoirs / Accumulators

Other precision machined components

Product Portfolio

Sizes and Capacity

Actuators / parts upto 1,500 mm long

Diameters upto 250 mm

Production Facilities

Mill Turn / Turn Mill Centers

Deep Hole Drilling Machine

Vertical Honing Machine

Universal Grinding Machine

NDT Facilities (FPI / MPI)

Stress Relieving & Hardness Checking (NADCAP certified)

Ultrasonic Washing & Vapour Degreasing

Painting (NADCAP Certified), Assembly & Testing

Relieves customers from the headache of sourcing from multiple vendors


Water Division


Project Overview

Wipro entered the water business in 2008 through

an acquisition of a 30 year old company that

specialized in high purity water treatment plants.

Headquartered in Airoli, Navi Mumbai, Wipro Water

has two manufacturing facilities – one in Murbad and

other in Pawan.

Both facilities are located in Maharashtra, in Western

India.

The manufacturing facilities have --

In-house testing & validation facilities to carry

out Dry & Wet FAT’s for skid mounted SS

systems

Fabrication Cum Assembly shop equipped with

state of art Machineries, tools & tackles.

Wipro Water designs its Water Treatment Systems

as per various International standards like ASME,

ISI, TEMA and DIN


Business Highlights

Wipro water has developed

capabilities to execute large

sized projects for a wide

range of industries from

being a small to medium

sized projects executor

Capabilities

Wipro Water has a

strong relationship with

large project consultants

in India

Consultant

relationship

Wipro water has a

strong and established

customer base in a

large number of

industries like Power,

Oil & Gas, Steel,

Pharma, etc.

Strong

customer base

• Order Book increased by 6

times since entering into

this business in 2008

• Added Industry segments

like Power, Oil &Gas and

Business lines like Sewage

& Effluent Treatment

(STP&ETP)

Showcased

strong growth

Wipro water has

capabilities to provide a

wide range of water and

waste water services to a

large number of industries

including desalination

plants based on the

principle of Reverse

Osmosis

Diverse

solution

offering

Experienced

management team with

strong capabilities to

grow the business

Strong

management

team


Product Portfolio

Clarifiers and Flocculators

Dual Media Filters

Activated Carbon Filters

Softener

Ultra Filtration system

Demineralization plant

Reverse osmosis systems

Electro de-ionization system

Ultra violet disinfection system

Chemical Dosing System

Oil Water Separator Systems

High purity water generation systems

Wastewater Treatment Systems

Effluent/Sewage re-cycling systems

Zero Liquid Discharge ETP

Products & Solutions Offered


Spirit of Wipro


Values - Spirit of Wipro

Wipro is built on a foundation of values

- the Spirit of Wipro

It is the indivisible synthesis of three

values:

These values form the bedrock of

our culture.

They guide our behavior &

business practices

The Spirit is rooted in current

reality. It is also aspirational

It is the core that has driven and will

continue to drive each Wiproite


Thank You

wipro infrastructure engineering · pdf file1 © 2014 wipro enterprises limited i wipro...

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