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© Wärtsilä WÄRTSILÄ PUMPS - SVANEHOJ Deepwell offloading systems for product and chemical tankers 1

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Page 1: WÄRTSILÄ PUMPS - SVANEHOJ

© Wärtsilä

WÄRTSILÄ PUMPS - SVANEHOJDeepwell offloading systemsfor product and chemical tankers

1

Page 2: WÄRTSILÄ PUMPS - SVANEHOJ

© Wärtsilä2

Wärtsilä Deepwell pumps

Products• Deepwell Cargo and Process pumps (Offshore)

• Deepwell Sea Water Lift and Fire Pumps (Offshore)

• Deepwell Ballast Pumps (Marine and Offshore)

• Deepwell LPG/LNG/Ethylene/Ammonia Pumps

(Marine)

• Deepwell Product/Chemical Pumps (Marine)

Pumps delivered• 5000+ Product/Chemical Deepwell Pumps

• 4210+ LPG/LNG Deepwell Pumps

• 1020+ LPG Booster Pumps

• 420+ Offshore Deepwell Pumps

Page 3: WÄRTSILÄ PUMPS - SVANEHOJ

© Wärtsilä

CARGO PUMP SYSTEM SCOPE

PRODUCTS

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Page 4: WÄRTSILÄ PUMPS - SVANEHOJ

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Principles of offloading liquid cargo from a tanker vessel

PRODUCT & CHEMICAL TANKERS – CARGO OFFLOADING

Centralized cargo system:Pump room system (PRS)

Used for tankers carrying 1-3 types of cargo (Example: Crude oil carriers)• Oil Tankers - From approximately 50.000

DWT up to ULCC • Offloading pump systems for medium and

large size tankers

• Wärtsilä Pumps - Singapore

Decentralized cargo system:Deepwell/ Submerged cargo pumps

Used for tankers carrying a varietyof cargos (Example: Oil or Chemical products)• Product and Chemical Tankers

Up to approximately 70.000 DWT • Offloading pump systems for the smaller- and

medium size tankers

• Wärtsilä Pumps - Denmark

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WÄRTSILÄ SVANEHØJ - OUR BUSINESS

Wärtsilä Svanehoj:12,000 pumps on 1300 ships can’t be wrong !

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Customized cargo pump system

Pump applications• Cargo pumps• Slop pumps• Ballast pumps• Residue pumps• Tank washing pumps• Portable emergency

pumps • Drain pumps

Additional systems• Super stripping system• Deck heaters• Bow Thruster control• Take-Me-Home

functionality

SYSTEM OVERVIEW

Drive/ control system• Cargo Control system• Interface to ships control

system (IAS/ICS)• Electrical Motors • Frequency converters• Transformers• Switchboards• Active filter• Local control panels

on deck• Utilization for other usage

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Cargo and ProcessSubmerged ballastLPG / LNG Product/Chemical Sea Water Lift

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Products

The widest Deepwell pump portfolio on the market – 7 Deepwell pump familiesDeepwell LPG/LNG/Ethylene/Amonia Pumps (Marine)Deepwell Product/Chemical Pumps (Marine)Deepwell Ballast Pumps (Marine and Offshore)Deepwell Cargo and Process pumps (Offshore)Deepwell Sea Water Lift and Fire Pumps (Offshore)Control Panels, Motors and Drives (Marine and Offshore)

WÄRTSILÄ SVANEHØJ – OUR PRODUCTS

EFP Fuel pump

Page 8: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ SVANEHØJ – DL & CKL CARGO PUMP TYPES

DL 80

DL 150

50 – 100 m3/hr.

170 – 300 m3/hr.

350 – 550 m3/hr.

DL 125

DL 132

DL 100 70 – 200 m3/hr.

280 – 400 m3/hr.

Pump Type Capacity ranges

CKL 200

CKL 300

450 – 750 m3/hr.

600 – 1100 m3/hr.

800 – 1800 m3/hr.

CKL 250

Pump Type Capacity ranges

Page 9: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ SVANEHØJ – DL. CARGO PUMP DESIGN

Upper bearing

Intermediate bearings

Spline coupling

Lower bearing

Double mech. seal

Maintenance freedrive shaft

All wear parts areinside the pump head, which is easy to maintain

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Wärtsilä SvanehøjUnique manufacturing and testing facilities

WÄRTSILÄ TEST FACILITIES

• Specialized deepwell pump manufacture

• Optimized machining, assembly, testing facilities

• Output of 700 deepwell pumps per year

• ISO 9001, ISO 14001 and OHSAS 18001 certified

• Automated welding ensuring uniform high quality

• Unique testing facilities for full scale tests

Page 11: WÄRTSILÄ PUMPS - SVANEHOJ

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SWITCHBOARD/ DRIVE SYSTEM

Frequency converter drive system – Cargo Switchboard

MARINE DEPARTMENT

Frequency drive system for all pumps

• Customized according to specification

• Full flexibility and redundancy

• We remove THD (Total harmonic distortion)

according to class rules.

• We can do the THD calculations for the

yard.

• User friendly

• Limited space requirements

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Two brand of e-motors• ABB – Type M3KP (Ex)

(Advanced edition for weather deck)• Svanehøj – Type JEM (Ex)

(Svanehoj design)

• We supply IP67 enclosure on all our e-motors (IMO requirement is IP56)

Frequency converters• Vacon – Type NX and NXP

(Air or Water cooled) (Svanehoj software design)

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Cargo system products

WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

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WÄRTSILÄ – INTEGRATED SOLUTIONS

MARINE DEPARTMENT

Cargo system

Cargo system

Wärtsilä Pumps can supply the complete cargo pump system including all specified features, options and accessories.

Page 14: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ – INTEGRATED SOLUTIONS

MARINE DEPARTMENT

Cargo system + ERP

ERP

Wärtsilä Pumps can supply the complete Engine Room Pump Package.

Engine Room Pump Package can be integrated with the frequency converters from the cargo system.

You save separate frequency converters

Page 15: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ – INTEGRATED SOLUTIONS

MARINE DEPARTMENT

Cargo system + ERP + Bow thruster

We can run the bow thruster with the frequency converters from the cargo system.

You save the separate frequency converter.(16 million JPY)

You can used fixed pitch thrusters which have higher efficiency, lower maintenenceand lower price.(Additional savings)

Page 16: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ – INTEGRATED SOLUTIONS

MARINE DEPARTMENT

Cargo system + ERP + Bow thruster + Shaft generator

We can start and run the shaft generator with the frequency converters from the cargo system, for take-me-home functionality.

You save the separate frequency converter.(18 million JPY)

Or you save a pony motor solution and a larger clutch

You avoid clutch failure from a pony motor solution.

Page 17: WÄRTSILÄ PUMPS - SVANEHOJ

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WÄRTSILÄ – INTEGRATED SOLUTIONS

MARINE DEPARTMENT

Complete Integrated solution from Wärtsilä

One Supplier

One Responsibility

Minimum Risk

Page 18: WÄRTSILÄ PUMPS - SVANEHOJ

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INSTALLATION

1st Shipment 2nd Shipment

Switchboard• Delivered as plug and play. Tested and approved

by Class.– Cable connections from main switchboard– Cable connections to electrical motors – Cable connection to remote panel

Deck trunksAlignment flange• Used for installation of deck trunks and buttom

guidesButtom guides• To be installed in the well before coating of the

tanks.Hydraulic power pack for portable pump

Deepwell pumps• Delivered in 1 piece. (2 pieces - if more than

12 meters)– Assembly, Alignment, Installation and

Commissioning to be supported by Wärtsilä Svanehoj (20 days for entire system)

Accessories• Stripping hoses and couplings, emergency stops,

purge traps, etc.Electrical motors• Ready for installation on pumps.

– Cable connections to Switchboard (cargo handling)

Portable pump• Including accessories; couplings, hoses,

tripod, etc.MARINE DEPARTMENT

Very few components – Very easy installation – Very little risk of failure

Page 19: WÄRTSILÄ PUMPS - SVANEHOJ

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• 12 Cargo pumps type DL 132/150, each 300 m3/h – 120 mlc. • 02 Main ballast pumps type C2G 200L-SUB, each 500 m3/h – 30 mlc• 14 Electrical motors for the pumps• Switchboard - Frequency drive system. Remote panel and interface to SCS• Active filter for THD reduction• 01 Drain pump type Horizontal end-suction BE208, 70 m3/h – 120 mlc• 01 Hydraulic driven portable pump, 70 m3/h – 70 mlc• 01 Power pack and accessories for portable pump• 01 Centralized super stripping system• 12 Deck heaters type Shell & Tube, Stainless steel

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RECENT DELIVERIES

6 pcs 16.300 DWT Chemical tankers for “Furetank Rederi AB, Rederi AB Älvtank & Thun tankers” (LNG driven)

MARINE DEPARTMENT

Page 20: WÄRTSILÄ PUMPS - SVANEHOJ

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• 7 Cargo pumps type DW 200/250,each 450 m3/h – 120 mlc (Multi-suction)

• 2 Slop pumps type DW125/100,each 150 m3/h – 120 mlc

• 2 Main ballast pumps type C2G250L-SUB, each 600 m3/h – 35 mlc

• 1 Hydraulic driven portable pump, 100 m3/h – 70 mlc

• 1 Tank cleaning pump type DW100,100 m3/h – 120 mlc

• Electrical motors for the pumps• Variable speed drive panels

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4 pcs 15.000 DWT Chemical tankers for “Terntank Rederi A/S” (LNG driven)

RECENT DELIVERIES

MARINE DEPARTMENT

Page 21: WÄRTSILÄ PUMPS - SVANEHOJ

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6 pcs 40.000 DWT Product tankers for “D/S NORDEN”

RECENT DELIVERIES

• 10 Cargo pumps type DL150, each 500 m3/h – 120 mlc

• 02 Slop pumps type DL132, each 300 m3/h – 120 mlc

• 01 Residual pump type DL100, 70 m3/h – 60 mlc

• 01 Hydraulic driven portable pump, 150 m3/h – 60 mlc

• 02 Main ballast pumps, C2G250L-SUB, each 800 m3/h – 35 mlc

• Electrical motors for the pumps

• Frequency drive system

MARINE DEPARTMENT

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• 10 Cargo pumps type CKL300, each 800 m3/h – 120 mlc

• 02 Slop pumps type DL132, each 300 m3/h – 120 mlc

• 01 Hydraulic driven portable pumps, each 150 m3/h – 70 mlc

• 01 Residual pump type DL80C, 50 m3/h – 50 mlc

• 02 Main ballast pumps, each 1000 m3/h – 25 mlc

• Electrical motors for the pumps

• Frequency drive system

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10 pcs P-Max 65.200 DWT Product tankers for “Stena Bulk”

RECENT DELIVERIES

MARINE DEPARTMENT

Recently updated to IMO 2 carriers and super stripping system installed

Page 23: WÄRTSILÄ PUMPS - SVANEHOJ

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4 pcs Electric driven pump systems for 5.700 DWT Tankers for “GEFO”

BUILT-ON SUPER STRIPPING SYSTEM

• 12 Cargo Pumps type DL125,

each 200 m3/h – 125 mlc

• 1 Slop Pumps type DL100,

each 125 m3/h – 125 mlc

• Built-on super stripping

• Electrical motors for the Pumps

• Variable Speed Drive panels

MARINE DEPARTMENT

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SUPER STRIPPING SYSTEM

MARINE DEPARTMENT

Wartsila Deepwell Cargo pump systems:4 different super stripping solutions

We have a solution for any application.The largest scope of super stripping solutions on the marked.

Unique super stripping solution for all vessel sizes.• Our built-on automatic super stripping system

can completely empty (less than ½ liter) the tank on all ship sizes and for all cargos.

We always have a solution that fits your needs.

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WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

Lifting Installation Alignment

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WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

Cargo Pump system including super stripping system

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WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

Cargo Pump system including super stripping system

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WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

MR Tanker installation

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WÄRTSILÄ SVANEHØJ

MARINE DEPARTMENT

MR Tanker installation