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    Document titleOptional subheadingSlimdek® residential pattern book 

    For multi-storey residential buildings

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    2

    Introduction to Slimdek®

     The Slimdek® constructi on system 1

    Technical aspects of Slimdek® 

    Introduction 3

    Asymmetric Slimflor® Beams (ASB) 3

    Deep decking 4

    Openings in the slab 5

    Edge beams 6

     Tie members 8

    Connections 8

    Columns 9

    Discontinuous columns 10

    Slimdek® in an unbraced structure 10

    Fire resistance 11

    Acoustic insulation 11

    Attachment of cladding to edge beams 13

    Service integration 14

     

    The application of Slimdek®

    Chosen building for study 15

    Building form 16

    Structural grids 17

    Plan form and room layouts 18

    Floor layout 22

    Structural options 22

    Material usage 28

     

    Steel balconies and parapets

     Types of balcony 29

    Balcony attachments in Slimdek ® 30

    Parapets and balustrade s 32 

    References 35 36

    INTRODUCTION TO SLIMDEK ® 

    Figure 1.1 6 storey apartment block at Portishead Marina.

    2

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    Figure 1.2  4 and 6 storey apartment buildings at Penarth Marina, Cardiff.

    Steel framed construction has for some years

    dominated the UK market for multi-storey

    commercial buildings due to its cost, speed

    and quality benefits. The proven values of

    structural steelwork are now being taken

    advantage of in the fast growing multi-storey

    residential building market. The Slimdek®

    floor system from Tata Steel offers particular

    advantages in multi-storey residential

    buildings. It provides a shallow floor depth

    and can achieve 60 minutes fire resistance

    with no added protection.

    New research has also shown that Slimdek®

    separating floors comfortably meet the

    acoustic insulation requirements of the new

    Part E (2003) Building Regulations.

    Slimdek® floor system

    Slimdek® is a fully engineered floor solution

    that has been developed to offer cost-effective

    shallow-depth floors for multi-storey steel

    framed buildings with grids of up to 9m x

    9m. The system simplifies the planning and

    servicing of a building – resulting in significant

    cost and speed of construction benefits.

    Reductions in floor depth of up to 400mm

    per storey, compared with conventional

    construction, can be achieved using Slimdek®.

     This offers the potential for extra floors to be

    accommodated within a given building height

    or alternatively a reduction in total building

    height and consequent savings on envelope

    costs.

    Slimdek® floors achieve inherent fire resistance

    of up to 60 minutes with no added fire

    protection, reducing costs and speeding up

    programme times. The relative light weight

    of steel frames also leads to savings on

    foundation costs.

    Slimdek® is a shallow depth steel floor system thatoffers particular advantages in multi-storeyresidential buildings.

    Slimdek® plan form and room layouts. Page 17.

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    4

    Slimdek® residential pattern book Introduction to Slimdek ®

    Figure 1.4 

    Slimdek® installation on site.

    Figure 1.5

     Typical column-free space achieved using

    Slimdek®.

     The key features of the system are:

    Figure 1.3  Components of Slimdek®

    Figure 1.6

    Slimdek® used in a major renovation project

    in Covent Garden, London.

    ● A shallow composite slab, which provides

    excellent load resistance, diaphragm action

    and robustness.

    ●  An Asymmetric Slimflor® Beam (ASB), which

    achieves efficient composite action without

    the need for shear studs.

    ● An inherent fire resistance of up to

    60 minutes with ASB fire-engineered

    (ASB (FE)) sections.

    ● Lighter, thinner web ASBs, which can be

    used unprotected in buildings requiring

    up to 30 minutes fire resistance or in fire-

    protected applications.

    ● ComFlor® 225 deep decking, which can span

    up to 6.5m without propping (depending

    on slab weight).

    ● Light weight construction.

    Slimdek ® has been widely employed in the

    commercial sector, and its advantages are

    now being realised in residential applications.

    It has been used in major residential projects

    in Glasgow, Manchester, Cardiff, Portsmouth,

    Bristol and London. Recent examples of

    residential building projects are illustrated in

    Figures 1.1 and 1.2.

    Slimdek ® can be combined with other

    components, such as rectangular hollow

    sections (RHS) for columns and edge beams,

    light steel infill walls and separating walls that

    are directly supported by the composite floor,

    as well as roof-top penthouses and mansard

    roofs using light steel framing.

     This brochure focuses on the practical

    application of Slimdek ® in a mixed-use

    residential and commercial building in an

    urban area. This building type allows us to

    examine a variety of design and detailing

    issues. It is a six-storey building, with car

    parking below ground and retail outlets at

    ground-floor level. The same floor grid is

    used for the car park and apartments, which

    removes the need for a transfer structure.

     Two plan forms are illustrated, to show

    the versatility that exists with Slimdek ® 

    construction.

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     Table 2.2 is defined either by 35mm cover to

    the ASB or 70mm topping to the decking (thistopping depth does not reflect any acoustic

    requirement). A view through an ASB beam

    and the composite slab is shown in Figure 1.3.

    Slimdek® comprises a composite slab, formed

    on ComFlor® 225 deep decking (designated

    CF225 for clarity in some diagrams), which

    is supported on the bottom flange of 

    Asymmetric Slimflor® Beams (ASB) – see Figure

    1.3. The typical span capabilities of ASB beams

    and deep composite slabs in Slimdek® are set

    out in Table 2.1.

    Asymmetric Slimflor® Beams

     The Asymmetric Slimflor® Beam (ASB) is a

    hot-rolled section in which the degree of

    asymmetry between the widths of the top and

    bottom flanges is approximately 60%. The top

    flange has a raised rib pattern rolled into it to

    provide composite action with the concrete

    encasement, without the aid of a mechanical

    shear connector.

    A range of 10 ASB beams is manufacturedwith the properties given in Table 2.2. Fire-

    engineered ASB beams (designated as

    ASB(FE)) achieve 60 minutes fire resistance

    without any additional fire protection,

    whereas ASB beams achieve 30 minutes fireresistance, increasing to 120 minutes when

    additional protection is applied to the soffit.

    For construction the minimum slab depth in

    Table 2.1 Typical span capabilities of

    ASB beams in Slimdek®.

    300 ASB (FE) 249 249 342 203 313 40 40 340

      300 ASB 196 195 342 183 293 20 40 340

      300 ASB (FE) 185 185 320 195 305 32 29 325  300 ASB 155 155 326 179 289 16 32 325

      300 ASB (FE) 153 153 310 190 300 27 24 320

      280 ASB (FE) 136 136 288 190 300 25 22 300

      280 ASB 124 124 296 178 288 13 26 300

      280 ASB 105 105 288 176 286 11 22 300

      280 ASB (FE) 100 100 276 184 294 19 16 295

      280 ASB 74 74 272 175 285 10 14 295

     

    Mass Depth Width of flange Thickness Minimum Slab

       Top Bottom Web Flange Depth

      kg/m mm mm mm mm mm mm

     

    Designation

    Notes: ASB (FE) are fire engineeed sections

    Table 2.2 Dimensions of ASB beams and minimum slab depths.

     

    280 ASB 74 7.0 6.0

    280 ASB 105 7.5 6.0

    280 ASB 124 7.5 7.5*

    300 ASB 155 9.0 6.0

    300 ASB 196 9.0 9.0*

      Beam Span Beam spacing

    (m) (m)

     280 ASB (FE) 100 6.0 6.0

     280 ASB (FE) 136 7.5 6.0 300 ASB (FE) 153 7.5 7.5*

     300 ASB (FE) 185 9.0 6.0

     300 ASB (FE) 249 9.0 9.0*

     

    Fire Resistance of 30 mins**

    * Propped slab during construction

    ** Additional fire protection required for R60 

    Fire Resistance of 60 mins

    Beam Designation

    Slimdek ® supported by ASBs.

    Technical aspects of Slimdek ®

    Slimdek® comprises a composite slab, formed on deep decking, whichis supported on the bottom flange of Asymmetric Slimflor® Beams.

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    Deep decking

    Deep steel decking (ComFlor® 225) spans

    between the bottom flange of the ASB beamsand supports the wet concrete during

    construction. The embossments formed in the

    decking achieve excellent composite action

    with the concrete, assisted by bar

    reinforcement. Light mesh reinforcement is

    provided in the concrete topping for crack 

    control purposes.

    A cross section of ComFlor® 225 is shown in

    Figure 2.1. Each decking element is 1.25mm

    thick and 600mm wide and has special

    attachment points for service and ceiling

    hangers. The ComFlor® 225 decking is

    provided with end diaphragms and cut-outs

    to allow placement and retention of the

    concrete around the ASB beams, as illustrated

    in Figure 2.2.

    A cross-section through the composite slab in

    Figure 2.3 shows the positioning of the bar

    reinforcement. A minimum concrete cover of 

    80mm over the decking ensures fire resistance

    and acoustic insulation, although it may be

    necessary to increase this cover depending on

    the size of the ASB selected (see Table 2.2). The

    typical slab depth for residential applications is

    300mm to 330mm, which creates a floor depth

    of approximately 400mm when combined

    with acoustic insulating layers and a

    suspended ceiling. The typical span

    capabilities of deep composite slabs using

    ComFlor® 225 decking are presented in Table

    2.3. Temporary propping is not generally

    required for spans up to 6m. Spans may be

    increased to 9m if two lines of temporary

    props are used during construction. Services

    can be passed through openings in the ASBbeams and between the ribs of the slabs.

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

    195

    30

    30

    40

    37

    30

    240

    30

    7

    8

    33

    1 5 35

    600

    100   400

    35

    100

    Horizontal

    ribs

    Vertical

    embossments

    Service hanger

    (typical detail)

    Figure 2.1 Cross-section through ComFlor®225 deep decking showing service attachments.

    50 nominal bearing

    15

    Slab

    topping

    225

    End diaphragm

    Deck cut-out50

    Cover

    to top

    of beam

    Figure 2.2 Detailing of ComFlor® 225 decking at ASB beams.

     

    . .

     

    l l l l

    ll

    l l .. . ll l l l l l .

     

    16 16 16 20 20 25 32 N.A.

     

    16 16 20 20 20 25 32 32

      16 20 20 20 25 25 32 32

     

    5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0

      Bar size iameter, mm or Span o s a m

    No propping Single line props required Double line props required

      generally

    Blue area shows propping requirements for each slab.

    N.A. = not generally applicable because natural frequency of slab is less than 5Hz.

      Slab depth (mm)

    300

    320

    340

    Propping

    Table 2.3 Reinforcement requirements (bar diameter) in deep composite

    slabs for 60 minutes fire resistance.

    16, 20, 25 or

    32 diameter

    50

    Mesh reinforcement

    Main reinforcement

    Axis

    Figure 2.3 Cross-section through composite slab.

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    Openings in the slab

    Opening may be positioned between the ribs

    of the decking without affecting the load-bearing capacity of the slab. The maximum

    width of these openings is 400mm. Wider

    openings may cut through one or more ribs,

    in which case it is necessary to reinforce the

    slab to distribute the forces to the adjacent

    ribs. A standard edge trim is pre-fixed as a box

    around the opening.

     The maximum recommended size of

    opening is 1000mm x 2000mm before

    additional trimmer beams are required.

    Details of permitted openings and additional

    reinforcement around the openings are

    presented in Figure 2.4.

    Openings next to columns should be detailed

    to avoid the ASB and tie members. For these

    cases, the close proximity of the openings

    to the ASB does not affect the composite

    strength to the same degree as when

    openings occur in the span. As a consequence,

    some relaxation of the dimensions given

    in Figure 2.4 is possible. The recommended

    minimum distance from a grid line to the

    centre-line of a 150mm opening is 225mm,

    or 200mm for a smaller opening. It is also

    possible to accommodate a minor notch in

    the bottom flange of the ASB near the end

    connection to provide an opening for a service

    pipe, but this should be detailed in order to

    allow for fabrication before delivery to site. A

    detail showing the provision of a service pipe

    close to an ASB near a column is presented

    in Figure 2.5.ASB

    Setting out level

    CF225

    decking

    Meshreinforcement

    Column (UKC)

    A

    Service pipe

    (max. 150 dia.)

    Welded

    stiffener

    Welded stiffener

    Service

    pipe

    225 min.

    225 min.

    Connecting

    bolts

    Section A - A : Plan view

     Tie beam

     Tie beam

    A

    Figure 2.5 Provision of a service pipe close to an ASB in a Slimdek ® floor near to a column.

    ASB

    beam

    Opening

      1000

     T12 bar x1500 long

    Minimum A142mesh throughout

     400

    Centre-lineof ribs

    Opening

    B

    B

     A  A 

    Additionalbottomreinforcementto adjacent ribs(by engineer)

     beam span/ 16*500

    1000

    300

     beam span/16for compositebeam design

     2000

     beam span/16for compositebeam design

    Additional topreinforcement

    Edge trimfixed as 'box'

    Section A - A

    Curtailedbar

     Transversebar

     Temporaryprop

    Section B - B

    Enddiaphragm

     Transversebar

     Temporaryprop

     Temporaryprop

     Temporaryprop

    Edge trimfixed as 'box'

    ASBbeam

    Figure 2.4  Detailing of openings in the slab in Slimdek®.

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    Edge beams

    If the configuration of windows and cladding

    allow then a downstand beam can be usedas an edge beam. However, where this is

    not possible then two alternative forms of

    edge beam are recommended – ASB or RHS

    (Rectangular Hollow Sections).

    ASB beams may be designed in two alternative

    configurations:

    1. ASB encased in concrete for fire resistance

    and effective composite action, as illustrated

    in Figure 2.6. In this case, the edge of the

    slab is detailed at 200mm from the centre-line

    of the beam to allow for fixing of the edge

    trim, and placement of the concrete and L-bar

    reinforcement.

    2. ASB partially encased in concrete, as

    illustrated in Figure 2.7. In this case, no

    composite action is developed and the fire

    resistance is reduced to 30 minutes, unless

    additional protection is applied. The edge of

    the slab may be detailed at 100mm from the

    centre-line of the beam (actual distance is half

    the flange width or 95mm). To anchor the slab,

    an L-bar is placed in holes pre-drilled in the

    ASB. The edge trim allows for a thin concrete

    topping.

     The advantage of the second option is that

    any eccentricities in the column connection

    are reduced. However, the disadvantage is that

    the projecting flange of the ASB has to be cut

    away (depending on the cladding system), and

    additional insulation is required to reduce

    ‘cold bridging’.

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

    Figure 2.7  Partially encased ASB details at edge beam.

    Figure 2.6 Encased ASB details at edge beam.

    l

     

    L-bar (10 )

    at 300 centres A142 mesh

             3         0

    20

    bolt hole

    Mineral

    wool

    infill

    ASB cut away by 55 (if necessary)

    End diaphragm

             1         5         0

             3         0

    A142 meshEnd diaphragm

    Edge

    trim

    1000

    50

    200

    10 mm dia. additional

    L-bars at 300 centres

    55

     

    l l

    l

    l

    ll

     

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    Beam span (m) < 6.0  7.0  8.0  9.0

    Non-composite 200 x 150 x 8 200 x 150 12.5 or

    250 x 150 x 10300 x 200 x 10 N.A.

    Composite 200 x 150 x 8 200 x 150 x 10 200 x 150 x 12.5

    Data for 6m span slab onto RHS

    200 x 150 x 12.5

    Proprietary

    battened

    raft floor

    Separating strip

    Acoustic sealant

    Deflection head

    Resilient bars

    timber battens,

    or metal frameceiling

    15 min.

    plasterboard

    resilient strip

    Acoustic sealant

    12.5 plasterboardDeep composite

    metal deck floor

    Rigid insulation in

    external cavity

    Light steel stud wall

    with 2 layers of gypsum board

    External brickwork tied to inner stud wall

     Trapezoidalprofile

    Cavity

    Optional additional

    insulation (to reduce

    U value)

    Halfen or similar

    stainless steel

    brickwork support

    Cavity barrier to

    floor/wall junction

    Figure 2.8 Non-composite RHS edge beam supporting brickwork.

    Minimum Slab  Depth (mm)+Designation

    of RHS

    Thickness

    (mm)

    Mass *

    (kg/m)

    Depth

    (mm)   Non-composite   Composite  

    8.0 215 295 29510.0 215 295 295

    200 x 150

    (240 x 15 plate)12.5 215 295 295

    8.0 265 295 335

    10.0 265 295 335250 x 150

    (240 x 15 plate)12.5 265 295 335

    8.0 315 300 N.A.

    10.0 315 300 N.A.300 x 200

    (290 x 15 plate)12.5 315 300 N.A.

    * including 15 mm plate

      Slab depth applies to R60 fire resistance

    7079

    91

    76

    87

    100

    94

    100

    126

    Table 2.4 Section dimensions of RHS Slimflor® edge beams.

    Table 2.5 Approximate section sizes of RHS edge beams supporting brickwork.

    Rectangular Hollow Sections (RHS) may be

    used as either composite or non-composite

    edge beams. Non-composite beams areillustrated in Figure 2.8. RHS edge beams

    provide an attractive option because of

    their ease of detailing at the façade line.

    Furthermore, their high torsional stiffness

    facilitates eccentric connections, for example,

    of cantilever balconies. When the edge beam

    is used only as a cladding support, torsional

    stiffness is still required because of the

    eccentric load from the cladding.

    For composite construction, shear connectors

    may be welded to the top flange of the RHS to

    increase its spanning capabilities by composite

    action. However, the slab depth needs to

    be taken as 85mm above the RHS section,

    which makes the 300mm RHS impractical in

    composite construction (see Table 2.4). The

    sizing of the RHS sections generally depends

    on the orientation of the slab and the cladding

    load. For scheme design purposes, the RHS

    sizes given in Table 2.5 may be used.

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    At RHS columns, it is often difficult to attach

    ASBs on adjacent sides. This may be achieved

    by using alternate extended and flush end

    plates, as illustrated in Figure 2.12.

     This approach is only applicable for columns

    with a minimum width of 200mm. In other

    cases, welded T-stubs may be used to attach

    the beams.

    flanges to avoid cutting back the ASB section.

    A typical external UKC column connection

    with an ASB edge beam is shown in Figure

    2.10, and in Figures 3.15 and 3.16.

    For RHS columns, connections can be made

    using Flowdrill or Hollo-bolt connections.

    Hollo-bolts require the formation of a hole

    of 1.7 x bolt diameter. As a result of this, the

    maximum diameter is generally 20mm to

    allow for edge distances and gaps. A typical

    external RHS column connection with a RHS

    Slimflor® edge beam is shown in Figure 2.11.

    Tie members

     Tie members are required to provide

    robustness by tying columns at each floor.Generally, tie members are in the form of

    inverted Tees. Smaller UKB or RHS sections

    with a welded plate are often used where the

    tie beam supports other local loads. Figure

    2.9 illustrates a typical Tee section; this allows

    for sufficient placement of a Z-section where

    the deck layout is not in multiples of 600mm.

     The depth of the Tee is taken as not less than

    span/40 in order to avoid visible sag.

     The Tee section does not participate in

    resisting loads applied to the slab, so

    reinforcement is placed in the ribs adjacent

    to the Tee. This does not generally require fire

    protection, where it is partially encased in the

    slab. The Tee may be attached by an end plate

    to the column web or to a stiffener located

    between the column flanges. This same

    stiffener may act as a compression stiffener in

    a moment-resisting connection to the major

    axis of the column.

    Connections

    Slimdek ® has been developed primarily as

    a flooring system for braced steel-framedbuildings. Typically, the beams and slabs

    are analysed as simply supported elements.

    Continuity, which is inherent within the

    system, is only partially used for the

    serviceability criteria. It is possible to use the

    ASB beam as part of a sway frame, provided

    extended end plate connections are used.

    In this case, columns must be analysed for

    combined bending and compression.

    Beam-to-column connections with ASB or

    RHS beams should generally be made by full

    or extended end plates in order to ensure

    adequate shear and torsional resistance due

    to out-of-balance loads (primarily during

    construction). For UKC section columns, beam-

    to-column connections are generally made

    to the column flange. Where connections are

    made to the column web, it may be necessary

    to weld a plate between the tips of the column

    600

    Mesh reinforcement

    Reinforcementbar

    Decking cut to suitsetting-out requirement

    ASB bottom flan ge Z section Tee sectioncut from

    UKC or UKB

    Figure 2.9 Inverted Tee section as a tie member.

    ASB end plate

    ASB edge beam

    Perimeter UKC

    ASB edge beam

    ASBinternalbeam

    Figure 2.10 External UKC section column connection to ASB edge beam.

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

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    Figure 2.12  End plate connections to RHS columns.

    50 cavity

    Non-loadbearing

    light steel stud

    Resilient mineral wool

    separating RHS and

    light steel section

    2 x 12.5 plasterboard

    Insulation board

    RHS column

    Vertical channel

    (to attach wall ties)

    Figure 2.13  RHS column incorporated in façade wall (plan section).

    Figure 2.11  External RHS column connection to a RHS Slimflor® edge beam.

    Columns

    Universal Column (UKC) sections are

    recommended for internal columns because of

    their ease of connection. Rectangular Hollow

    Section (RHS) columns can be used for fireresistance or for architectural reasons. For

    example, RHS columns can be contained in

    the separating or façade walls, as illustrated in

    Figure 2.13.

     A 

    a) Side view of ASB beam

    15 end plate

    Flange

    cut away

     A 

    b) Cross-section A - A

    Flowdrill orHollo-bolts

    200 RHS

    column

    200 RHS

    column

    Flowdrill orHollo-bolts

    Hollo-boltsPerimeter RHScolumn (or UKCwith plates weldedacross flange tipsfor edge beamconnections)

    RHS Slimflor®

    edge beamwith 15 thick flange plate

    Extendedend plate

    InternalASBbeam

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     The moment capacity of typical extended end

    plate connections is summarised in Table 2.6

    (moment capacities for specific ASB weights

    may be obtained from the Slimdek ® Manual).

     These moment capacities are relatively

    insensitive to the ASB section size, as bending

    of the end plate controls their design.

     The design of ‘wind-moment’ frames is a

    special case where the connections are

    treated as pinned under vertical load and

    moment-resisting under wind loading. As a

    simple rule, the maximum number of storeys

    permitted in a ‘wind-moment’ frame should

    not exceed the number of columns in the

    direction in which the wind forces act (up to amaximum of six storeys). Therefore, for wind

    acting on the front face of a building with four

    columns across the width, the maximum

    height is four storeys.

    For a rectangular plan building with wind

    acting on the short length, there are

    potentially more columns to resist the wind

    loads along the building, and the maximum

    height recommended is increased to six

    storeys, provided that the columns are

    orientated so that their stiffer direction isalong the building length. In this second

    orientation, vertical bracing can be eliminated

    in the façades, leading to large fenestrations

    and freedom of space planning.

    Slimdek ® in an unbraced structure

    Vertical bracing can be eliminated in a

    structure with Slimdek ® floors by designing theconnections between the ASBs and the

    columns as moment-resisting. Where UKC

    columns are used, these connections should

    be made to the column flanges. Extended end

    plates increase the effective depth of the

    connection and increase its moment capacity.

    A typical extended end plate connection is

    shown in Figure 2.15. For detailing purposes,

    dimension A should be taken as 44mm for

    ASB280 and 62mm for ASB300.

    RHS columns may be used, but the moment

    capacity of beam end connections are

    generally less effective than for UKC sections,

    except for the thicker wall sections.

    Table 2.6 Moment capacities (kNm) of extended end plate connections

    200

    d

    t f  

    50

    120

    300

    10

    75

    75

    A

    50

    40t f  

    Figure 2.15  Extended end plate connection

    to an ASB beam.

    Discontinuous columns

    Columns can also be designed as storey-high

    elements and attached to the flanges of theASB, as illustrated in Figure 2.14. This unusual

    configuration is possible in medium-rise

    buildings because the modest compression

    forces can be transferred through the thick

    web of the ASB to the concrete encasement.

    In these cases, moment continuity can be

    developed in the ASB to optimise

    its performance. For more heavily loaded

    columns, vertical stiffeners would be required

    in the web of the ASB. When adopting this

    approach, particular care and attention must

    be paid to the design and detailing, especially

    to ensure frame stability and resistance to

    progressive collapse (through horizontal and

    vertical tying, or by key element design).

    Figure 2.14  ASB beams continuous over storey-high

    RHS columns in medium-rise buildings.

    Column size kg/m ASB280 ASB300

    203 UKC

      x 46 81 85

    x 52 86 90

    x 60 91 95

    x 71 92 97

    254 UKC   x 73 92 97

    x 89 92 97

    Data: 15 end plate in S355 steel and M20 bolts

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

    15 end

    plate

    A

    A

    RHS tie

    ASB

    150 SHS

    column

    a) Side view of ASB beam

    b) Cross-section A - A

    150 SHS

    column

    150 SHS

    column

    150 SHS

    column

    RHS tie

    ASB

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      13

    Fire resistance

     The fire resistance of the ASBs is achieved by

    partial encasement in the composite slab.Generally, 60 minutes fire resistance can be

    achieved by ASB sections, increasing up to 120

    minutes if board materials, a suspended

    ceiling or intumescent coatings, protect them.

     

     The fire resistance of the deep composite slab

    is achieved by bar reinforcement of the

    minimum sizes shown in Table 2.7. The axis

    distance defines the distance from the centre-

    line of the reinforcing bar to the soffit of the

    decking (see Figure 2.3). Mesh reinforcement

    is placed in the topping at a minimum top

    cover of 15mm. The reinforcement detailing

    requirements are illustrated in Figure 2.3.

    Acoustic insulation

    Separating floors in Slimdek ® are easily

    capable of providing the acoustic insulation(both airborne and impact) required to meet

    the new Part E (2003) Building Regulations.

    When combined with the prescribed floor and

    ceiling treatments the floor has been able to

    achieve Robust Detail (RD) status (E-FS-1). RD

    status means that post-completion testing of

    the floor is not required. A typical cross section

    through a beam and slab showing the various

    layers is shown in Figure 2.16. Table 2.8

    illustrates the excellent performance in robust

    detail in-situ tests compared to the

    requirements given in Part E of the Building

    Regulations.

     

    Masonry or double-leaf light steel separating

    walls can be used in conjunction with the

    Slimdek ® floor. Double–leaf walls are generally

    recommended because of the ease and speed

    of construction and the elimination of wet

    trades on site. Typically, this type of wall

    comprises two leafs of studs (each 50 to 70mm

    deep) separated by a layer of mineral wool.

     The outer faces of the studs are fixed to double

    layers of plasterboard, to give an overall

    thickness of around 250mm. Care should be

    taken to ensure an adequate cavity width, and

    adequate densities for the materials used.

    Specialist manufacturers have produced a

    number of proprietary wall and detail

    solutions.

    Table 2.7 Detailing requirements for deep composite slabs.

    280 ASB 100

    18 thick tongued and grooved

    chipboard walking surface (or similar)

    Proprietary batten

    with integral foam strip

    Single skin 12.5 thick 

    plasterboard suspended ceiling

    Proprietary

    resilient bars

    Concrete floor slab with

    ComFlor®225 deep decking

    Figure 2.16 Cross-section through ASB beam showing acoustic insulating layers.

    Parameter Fire resistance (mins)

      60 or less 90 120

    Min. slab depth 295 mm 305 mm 320 mm

    Min. bar diameter 16 mm 20 mm 25 mm

    Axis distance to bar 70 mm 90 mm 120 mm

    Min mesh size in topping A142 A193 A252

     

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    14

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

    Table 2.8 Acoustic performance of Slimdek®.

    Separating strip

    Acoustic sealant

    Platform floorProprietarybattenedraft floor

    Separating strip

    Acoustic sealant

    12.5 plasterboard Resilient bars ortimber battens

    Deflection head

    Acoustic sealant

    Deep compositesteel decking

    12.5 plasterboardceiling on proprietary

    metal frame ceiling

    1 layer of 15 plasterboardor other fire-stopping

    material laid flat between ASBand light steel channel

    Light steel frameseparating wall

    Figure 2.18  Acoustic detail of ASB beam and light steel separating wall.

    Details of the attachment of a separating wall

    to an ASB beam are i llustrated in Figure 2.18.

    A ‘deflection head’ allows for relative

    movement between the ASB and the

    separating wall. Note that board present at

    the top of the wall is needed for fire as well as

    acoustic purposes.

    One of the most crucial features with this type

    of wall is the interface between the wall head

    and the soffit of the slab, particularly when the

    deck ribs do not run parallel to the wall. The

    attachment of a light steel separating wall to

    the soffit of a composite slab with ComFlor®

    225 decking is illustrated in Figure 2.19.

    Profiled mineral wool inserts are required toprevent both sound and fire passing through

    the voids in the deck. Board beneath these

    inserts also serves both fire and acoustic

    purposes. When this detail is properly achieved

    the wall can be expected to pass

    Part E requirement.

    More information on expected acoustic

    performance and typical construction details

    can be found in the accompanying SCI

    Publication P336 Acoustic Detailing for

    Multi-Storey Residential Buildings.

    Additional mineral wool inceiling void around junction

    Pack withmineral wool

    2 layers of 19 mmgypsum board

    12.5 mm plasterboardon proprietry metal frame

    Deep compositesteel decking

    Separating strip

    Acoustic sealant

    Platform floor Proprietarybattenedraft floor

    Separating strip

    Acoustic sealant

    Acousticsealant

    Light steel frameseparating wall

    Figure 2.19  Acoustic detail of separating wall transverse to composite slab.

    Part E 45 62

      Robust Detail 47 57

      Slimdek ® Performance (E-FS-1) (Range) 50-64 24-46

      (Mean) 56 38

    Acoustic Test Data (dB)

    Airborne sound reduction 

    Impact sound

     

    DnT,w + Ctr L,nT,w

    >_

    >_

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      15

    Proprietary battenedraft floor

    Separating strip

    Acoustic sealant

    Deflection head

    Resilient bars,timber battensor metalframe ceiling15 min.

    plasterboard

    resilient strip

    Acoustic sealant

    12.5 plasterboard

    Deep compositemetal deck floor

    Rigid insulationin externalcavity

    Light steel stud wall with2 layers of gypsum board

    Externalbrickworktied to innerstud wall

    Halfen orsimilar stainlesssteel brickworksupport

    Cavity

    Cavity barrierto floor/wall

     junction

    Optionaladditionalinsulation(to reduceU value)

    Proprietary battenedraft floor

    Claddingsheet

    Cladding railon anglebrackets

    Sheating board

    Breatherpaper

    i i il

    i

    l l li l

    i ll i  ll

    i i i l ii l

    i

    l

    ii

    i l

    . l

      il ili

    il

    ili

    i l

    i i

    i l i i l i l i

    ii

    l ill i

      i . l

    i

    l ili l ll

    i i i l i

      ii l

    i

    i

    Deflectionhead Resilient bars,

    timber battensor metal frameceiling

    15 min.

    plasterboardresilient strip

    Acoustic sealant

    12.5 plasterboard

    Deep compositemetal deck floor

    i

     

    i

    i i

    i l

    i

    ilii

    lilii .

    l

    ili i

    i l

    . l

      il

    i i i l ii l

    i

    i l ll il

    li

    i i  ll

    li il i l

    l i

    i

    i ill

    i

    i li i l

    i l i

    l

    i

    l i

    l i ill

    i

    Fixing railon packers

    Sheathing board

    Platform floor Slimdek floor

    Light steel framenon-loadbearingstud wall

    Rigid insulationmaterial

    Fire break 

    Polymer basedrender

    15 drainedcavity

    Acoustic sealant

    12.5 plasterboard

    Deep compositemetal deck floor Resilient bars,

    timber battensor metal frameceiling

     Acoustic sealant

    Separating strip

    Optional additional insulation

    Drained 15cavity

    Clay tilecladdingsystem

    15 min. plasterboard

    Deflection head

    Non-loadbearinglight steel frame stud wall

    Rigid insulationBreatherpaper (withoptionalsheathing board

    behind)

    iili

    il

    ili  i .

    lili i

    i l

    . l

      il

    Proprietarybattened

    raft floor

    Cladding attachments depend on the type

    of cladding used and the type of edge beam.For encased ASB beams, the centre-line of the

    ASB is detailed at 200mm from the edge of the

    slab (see Figure 2.6).

    Figure 2.20  Detailing of brickwork support by ASB beams.

    Figure 2.21  Insulated render cladding attachment to ASB beams.

    Figure 2.22  Rain-screen cladding attachment in Slimdek ®.

    Figure 2.23  Brick-tile cladding attachment in Slimdek ®.

    More detail on cladding systems and their

    attachments is given in Figures 2.20 to 2.23.For details on cladding attachments to RHS

    edge beams, see Figure 2.8.

    Attachment of cladding to edge beams

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    Service integration

    ●  Openings in the slab for pipes and service

    risers.

    ● Openings in the web of the ASB for

    horizontal service distribution in the floor

    zone.

    ● Trays embedded in the slab for horizontal

    distribution of electrics or small diameter

    pipes in the surface of the slab.

    Large openings can be formed between the

    ribs of the decking and through openingsin the ASB beams (subject to effective fire

    compartmentation). Electrical trays should be

    positioned to align with the ribs of the

    decking so that they observe fire resistance

    and acoustic insulation requirements

    (see Figure 2.24).

    Opening in slabHorizontalservice tray

    150 max.

    320 max.

    Opening in ASB 160 max.

    300 max.

    60 min.

    50 max.

    80 min.

    Mesh

     T12 bar

    ASB bottom flange

    Figure 2.24  Service openings and electrical trays in Slimdek ®.

    Slimdek® residential pattern book  Technical aspects of Slimdek ®

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    Our example building is a six-storey structure

    with a roof-top penthouse, illustrated in Figure

    3.1. The building design could be extended to

    ten-storeys without significant modifications

    to the structure. The interior of the building

    may be configured with apartments on

    either side of a central corridor, referred to

    as the ‘deep plan’ form, or with apartments

    configured across the full width of the building

    around an access core, referred to as the

    ‘shallow plan’ form. See Figures 3.5 and 3.6.

     The building is be adapted for mixed use,

    making provision for retail uses at ground floor

    (by increasing the floor-to-floor height) and for

    car parking at basement level. The length of

    the building is not defined, as the plan forms

    are repeatable.

     The flexible use of space provided by Slimdek ® 

    is illustrated in Figure 3.2.

     The building considered has three distinct

    levels:

    ● Below-ground car-parking.

    ● Retail or office level at first floor.

    ● Residential floors above.

     The structural grid adopted is dictated by the

    car park level, to avoid the use of an expensive

    transfer structure. This is based on a three-

    car bay (7.5m wide) along the façade, and

    columns at 4.8m, 6.7m and 5.0m respectively

    across the building (deep plan) or 3.9m, 7.2m

    and 4.8m (shallow plan) to allow for sufficient

    vehicular access.

    The application of Slimdek ®

    Flat Flat

    Car Park 

    Flat Flat

    Flat Flat

    Flat Flat

    Central

    Corridor  FlatFlat

    Retail

    Penthouse

    Central

    Corridor

    Central

    Corridor

    Central

    Corridor

    Central

    Corridor

    Figure 3.1  Deep plan form – cross-section through building.

     This section examines a typical mixed-use residentialbuilding in steel using Slimdek ® construction.

    Figure 3.2  Flexible space using Slimdek ®.

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    Light steel walls

    Light steel walls are used for:

    ● external walls to create a ‘rapid dry envelope’;

    ● compartment or separating walls between

    apartments;● internal walls within apartments.

    Building form

     The steel-framed apartment building has

    the following characteristics:

    Prefabricated modules

    Bathrooms are assumed to be prefabricated

    modules set into the slab to avoid mis-alignment

    of the floors.

    Minimal foundation costs 

    Foundations are located directly below the

    columns. The lightweight steel construction

    minimises foundation costs.

    No limit on building height

     The building is six storeys high (plus penthouse and

    car park levels). The ground floor can be adapted

    for retail use. There is no limit on building height

    when using Slimdek®, but four to ten storeys

    is the sensible range for this type of residential

    construction. Penthouse apartments are located at

    roof level.

    Utility servicing

    Servicing is rationalised by vertical risers in the

    core and horizontal routes through the floor slab.

    Acoustic insulation

    Excellent acoustic insulation is achieved by the

    Slimdek® floor with its resilient layers.

    Slimdek® residential pattern book  The application of Slimdek®

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      19

     

    7.5m   7.5m

    6.7m

    5.0 m

    4.8m

    5.4m

     

    Figure 3.3  Structural grid as dictated by

    car park level.

    Structural grids 

    Façade materials and finish

    External brickwork cladding with a light steel stud

    inner skin is assumed for the steelwork designs,

    although a variety of façade materials may be used.

    (Ground supported brickwork is not practical abovefour storeys.)

    Minimal floor depth

    Using Slimdek®, the floor depth (including a

    suspended ceiling and battened floor) is typically

    400mm.

    Optimum structural grids (i.e. column layout)

    differ greatly between applications:

    ● Car parks – grids are normally based on 5m

    (two-car spaces) or 7.5m (three-car spaces)

    as in Figure 3.3.

    ● Residential buildings – grids are often based

    on multiples of 600mm (4.2m being efficient

    for studios).

    ● Commercial buildings – use grids based on

    multiples of 1500mm (6m, 7.5m and 9m

    being common column spacings).

    From this it is apparent that, for a mixed-use

    building, the column grids will not align

    unless either the arrangement of car parking

    space or residential accommodation is

    modified. Alternatively, a steel or concrete

    transfer structure may be designed to transfer

    loads from the super-structure to the columns

    of the car park substructure. In this case,

    it is important that the superstructure is

    sufficiently light so that the transfer

    structure is not made deeper – increasing

    foundation costs.

    A repeatable floor plan area

    A repeatable floor plan area (for either plan form)

    of approximately 20m x 16m is accessed from a

    single braced core. Spans of 4.8m to 7.5m achieve

    a sensible layout of apartments and rooms, which

    may be reconfigured independently of the beam

    lines. This allows a range of apartments with floor

    areas from 60m2 to 120m2 to be created.

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    Deep plan form

     The deep plan form has the following features:

    ● Columns are located at 7.5m and 5.4m along

    the façade.

    ● Columns are located at 5.0m, 6.7m and 4.8m

    across the plan form of the building.

    ● A 2.1m-wide corridor is provided along the

    building.

    ● Columns are generally located in the

    300mm-wide separating walls between

    apartments.

    ● An alternative lift location may be

    introduced (see Figure 3.10).

    ● The ratio of habitable:gross floor area is

    about 85% per residential floor.

    ● Apartments of approximately 50m2 and

    65m2 floor area are provided, which are

    each suitable for two and four people

    respectively.

    ● A total of 14 car parking spaces is provided

    (including two disabled spaces) for the five

    residential and penthouse levels. The car

    parking lies fully within the building depth.

    ● The penthouse level is accessed via the

    stairs and provides two 68m2 apartments,

    each suitable for four people.

    ● A retail area of 880m2 is provided.

    Shallow plan form

     The shallow plan form has the following

    features:

    ● Columns are located at 7.2m and 6.3m along

    the façade.

    ● Columns are located at 3.9m, 7.2m and 4.8m

    across the plan form.

    ● Columns are all located in the separating

    walls between apartments.

    ● Three apartments are accessed directly from

    each stair/lift area on each residential floor.

    ● The ratio of habitable:gross floor area is

    about 85% per residential floor.

    ● Apartments of approximately 50 and 75m2 

    floor area are provided, which are suitable

    for two and four people respectively.

    ● A total of 13 car parking spaces are provided

    (including two disabled or wide spaces) for

    the five residential and penthouse levels.

     The car parking projects 3.9m to the rear of

    the building.

    ● A retail area of 640m2 is provided.

    ● The penthouse level is accessed via the

    stairs and provides two 73m2 apartments,

    each suitable for four people.

    Plan form and room layouts 

     Two plan forms are considered, which are

    presented in the following illustrations:

    1. A deep plan form with apartments on either

    side of a central corridor.

    2. A shallow plan with apartments across the

    full depth of the building.

     The building is extendable horizontally by

    repeating the shallow plan form, although

    with the deep plan form it is possible to serve

    three units with only two stairs or lift areas (see

    Figure 3.4).

    Figure 3.4  Repeatable floor plan with three units sharing two lift/stair areas.

    Slimdek® residential pattern book  The application of Slimdek®

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    BedroomBedroomKitchen/ dining/living

    BedroomBedroomBedroomBedroom

    1 BED FLAT    1 BED FLAT 

    2 BED FLAT 2 BED FLAT  

    Kitchen/ dining/living

    Kitchen/ dining/living

    Kitchen/ dining/living

    Figure 3.5  Deep plan form – Layout of apartments.

    Bedroom

    1 BED FLAT 

    2 BED FLAT 

    Kitchen/ dining/living

    Kitchen/ dining/living

    Kitchen/ dining/living

    Bedroom Bedroom   Bedroom

    2 BED FLAT 

    Bedroom

    Figure 3.6  Shallow plan form – Layout of apartments.

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    Retail UnitRetail Unit

    Figure 3.7  Deep plan form – car parking level.

    Figure 3.8  Deep plan form – layout of retail level.

    Slimdek® residential pattern book  The application of Slimdek®

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    1 BED FLAT 

    BedroomBedroom Kitchen/  dining/living

    Bedroom

    2 BED FLAT 

    BedroomBedroom

    Kitchen/ dining/living

    Kitchen/ dining/living

    Kitchen/ dining/living

    1 BED FLAT 2 BED FLAT 

    Figure 3.10  Deep plan form – layout of apartments for alternative lift location.

    2 BED FLAT 2 BED FLAT 

    Bedroom BedroomBedroomKitchen/ Dining/Living

    Bedroom Kitchen/  Dining/Living

    Figure 3.9 Deep plan form – penthouse level.

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    Floor layout

     The structural layout of the floor in both plan

    forms comprises 280 ASB beams spanning up

    to 7.5m, and a deep composite slab spanning

    up to 7.5m between the beams (spans in

    excess of 6m require temporary propping in

    normal-weight concrete). The slab depth isnominally 300mm. Shallow decking may be

    supported off the bottom flanges to create a

    shallow slab in the core area, providing an

    additional zone for servicing within the floor.

    Structural options

     The various structural layouts of the building

    are presented in Figures 3.11 to 3.15. In a

    braced frame, longitudinal bracing is provided

    at suitable locations in the façade, depending

    on fenestration positions and sizes. Bracing

    locations can be difficult to design in highlyglazed façades.

     The advantage of a wind-moment frame

    design is that vertical bracing can be omitted

    in the longitudinal direction of the building,

    which allows full-height glazing to be used

    throughout. Alternatively, vertical bracing has

    to be located between columns in separating

    walls, in the façade, or around the core.

     The disadvantage of the wind-moment frame

    option is that it is not generally appropriate for

    buildings of more than six storeys, and

    columns are often heavier than in a braced-

    frame design. Moment continuity is achieved

    by using extended end plates welded to the

    ASB or RHS beams.

     Tie members (generally in the form of Tees) are

    provided parallel to the decking, in the

    absence of the ASB beams. At the perimeter of

    the buildings, ASB beams or RHS sections with

    a welded plate may be used. The centre-line of

    the ASB beams is offset by 200mm from the

    edge of the slab to allow for access of the edgetrim (see Figure 2.6). The connection is detailed

    as in Figure 3.16. Alternative details not

    requiring this eccentricity, but requiring

    additional fire protection to the exposed ASB,

    are presented in Figures 2.7 and 3.17. The

    equivalent detail of an RHS edge beam to a

    RHS column is not eccentric, as shown in

    Figure 3.18. For this reason, RHS edge beams

    are preferred.

    At internal columns using smaller RHS sections,

    the ASB will project outside the column, in

    which case bolted connections may be made

    to plates welded to the RHS, as shown in

    Figure 3.19.

     The columns are detailed to be located within

    a 300mm separating wall, which consists of

    two 100mm C-sections with a 40mm gap, and

    two layers of fire-resisting plasterboard. The

    maximum column width is therefore 200mm

    (i.e. 203 UKC or 200 x 200 RHS or 300 x 200

    RHS). If the column size is increased to 254

    UKC, an intumescent coating should be used

    to provide adequate fire resistance. Where

    columns align with partitions, exposed RHS

    columns may be used, which are fire protected

    by intumescent coating or filled with concrete.

    An example of the use of RHS columns located

    in a light steel separating wall is illustrated in

    Figure 3.20.

    Slimdek® residential pattern book  The application of Slimdek®

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    Figure 3.11

    Structural layout for deep plan building – ASB edge beams and UKC columns.

    Figure 3.12

    Structural layout for deep plan building – ASB edge beams and UKC columns - propped.

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

    280 ASB 100

        2    8    0    A    S    B    7    4   o   r

        2    0    3    U    K    C    4    6   +   p    l   a   t   e

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

    280 ASB 100or 254 UKC 89 + plate

    2   0   3    U   K    C   

     4   6   S   3   5   5   

        5    0    0    0

        2    8    0    A    S    B    7    4

        2    5    4   x    1    4    6    U    K    B    3    1

        S    2    7    5

        1    5    2   x    8    9    I

    5400

    280 ASB 100

    300 deepNWC slabon CF225decking

        2    2    0    0

    280 ASB 100

        4

        8    0    0

    254 x 146 UKB31S275

    280 ASB 74

        2    8    0    A    S    B    7    4

        2    8    0    A    S    B    7    4

        2    8

        0    A    S    B    7    4

    CF225

    CF51

    Stair Lift

    Void

    CF51

    CF51

     152x89 I     2    8    0    A    S    B    7    4   o   r

        2    0    3    U

        K    C    4    6   +   p    l   a   t   e

        2    8    0    A    S    B    7    4

       w    i   t    h   a   n   c    h   o   r   e    d   r   e  -    b   a   r   s

       o   r    2    0    3    U    K    C    5    2   +   p    l   a   t   e

        1    6    5   x    1    5    2    T

       @    2    0    k

       g    /   m     S

        2    7    5

        1    6    5   x    1    5    2    T

       @   2   0   k  g   /  m    S

       2   7   5

    7500 7500 7500

        6    7    0    0

    2   0   3    U   K    C   

     8   6   S   3   5   5   

    2   0   3    U   K    C   

     8   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   

    S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     5   2   S   3   5   5   

    2   0   3    U   K    C   

     5   2   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     7   1   S   3   5   5   

    2   0   3    U   K    C   

     7   1   

    S   3   5   5   

    2   0   3    U   K    C   

     7   1   S   3   5   5   

    2   0   3    U   K    C   

     7   1   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   280 ASB 100

    or 254 UKC 89 + plate

    280 ASB 74280 ASB 100

    280 ASB 100or 254 UKC 89 + plate

    280 ASB 74or 204 UKC 52 + plate280 ASB 100

    or 254 UKC 89 + plate

    280 ASB 74or 203 UKC 60 + plate

    P P

    P  = Decking propped at construction stage

    5400

        4    8    0    0

        2    8    0

        A    S    B

        7    4

        2    8    0    A    S    B

        1    0    0

        2    8    0

        A    S    B

        7    4

    CF225P

    165 x 152 T 

    @20 kg/m S275

    165 x 152 T 

    @20 kg/m S275

        2    8    0    A    S    B

        1    0    0

    165 x 152 T 

    @20 kg/mS275

        2    8    0

        A    S    B

        7    4

        2    8    0    A    S    B

        1    0    0

    7500

        2    8    0

        A    S    B

        7    4

       o   r    2    5    4    U    K    C    8    9

       +    p

        l   a   t   e

        2    8    0    A    S    B

        1    0    0

       o   r    2    5    4    U    K    C    1    0

        7   +    p

        l   a   t   e

    7500

    280 ASB 74

    or 203 UKC 46 + plate

    280 ASB 74

    with anchored re-barsor 203 UKC 46 + plate

        2    5    4   x    1    4    6

        U    K    B    3    1

        S    2    7    5

        1    5    2   x    8    9

        IVoid

    Stair  Lift

        C    F    5    1

    CF51 CF51

        2    2    0    0

        4    8    0    0

        2    8    0

        A    S    B

        7    4

    300 deepNWC slabon CF225

    decking

    165 x 152 T 

    @20 kg/m  S275

    280 ASB 74

    254 x 146 UKB31

    S275

        2    8    0    A    S    B

        7    4

    165 x 152 T 

    @20 kg/m S275

    280 ASB 74with anchored re-barsor 203 UKC 46 + plate

        2    8    0

        A    S    B

        7    4

        2    8    0

        A    S    B

        7    4

       o   r    2    5    4

        U    K    C    8    9

       +    p

        l   a   t   e

        6    7    0    0

     = Decking propped at construction stage

    P

    P

    P P

    P

    P

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C    7   1   S   3   5   5   

    2   0   3    U   K    C   

     7   1   

    S   3   5   5   

    2   0   3    U   K    C   

     7   1   

    S   3   5   5   

    2   0   3    U   K    C   

     7   1   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C    5   2   S   3   5   5   

    2   0   3    U   K    C   

     5   2   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     8   6   S   3   5   5   

    2   0   3    U   K    C   

     8   6   S   3   5   5   

    2   0   3    U   K    C    4   6   S   3   5   5   

    280 ASB 74

    with anchored re-barsor 203 UKC 46 + plate

    7500

    280 ASB 74with anchored re-barsor 203 UKC 46 + plate

    280 ASB 74 or203 UKC 46 + plate

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    26/36

    26

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

    5400

    280 ASB 100 280 ASB 74

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

    7500

        2    5    0   x    1    5    0   x    6

     .    3    R    H    S

       +   p    l   a   t   e    S    3    5    5

    7500 7500

    300 x 200 x 8.0 RHS

    + plate S355300 x 200 x 8.0 RHS

    + plate S355

    250 x 150 x 8.0 RHS

    + plate S355

        5    0    0    0

        2    8    0    A    S    B    7    4

        2    5    4   x    1    4    6    U    K    B    3    1

        S    2    7    5

        2    8    0

        A    S    B    7    4

    300 deepNWC slabon CF225decking

    Void

    Stair Lift

        C    F    5    1

        C    F    5    1     C

        F    5

        1

    300 x 200 x 8.0 RHS

    + plate S355

      2   8   0   A  S   B  7   4

    300 x 200 x 8.0 RHS

    + plate S355

        2    8    0    A    S    B    7    4

        2    8    0    A    S    B

        7    4

        C    F    2    2    5

       1   5   0   x

       9   0    I

    150 x 90 I

    152 x 89 I

    250 x 150 x 8.0 RHS+ plate S355

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

        1    6    5   x    1    5    2    T

       @    2    0    k   g    /   m

         S    2    7    5

        2    5    0   x    1    5    0   x    6

     .    3    R    H    S

       +   p    l   a   t   e    S    3    5    5

        2    5    0

       x    1    5    0   x    6

     .    3    R    H    S

       +   p    l   a   t   e    S    3    5    5

        2    2    0    0

        4    8    0    0

        6    7    0    0

     

    3   0   0    x    2   0   0   

     x    1   0   . 0    R   H   S   S   3   5   5   

     

    P  = Decking propped at construction stage

    3   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    3   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   

    S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   

    S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    280 ASB 100

    280 ASB 100280 ASB 100 280 ASB 74

    3   0   0    x    2   0   0    x    1   0   . 0    R   H   S   

    S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0   

     x    1   2   . 5    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   2   . 5    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    P P

    Figure 3.13 Structural layout for deep plan building – RHS edge beams and

    RHS columns as a wind moment frame option.

    Slimdek® residential pattern book  The application of Slimdek®

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    27/36

      27

        2    8    0    A    S    B

        7    4

    280 ASB 74

        2    8    0    A    S    B

        7    4

    280 ASB 74 280 ASB 74

        2    8    0    A    S    B

        7    4

        3    0    0   x    2    0    0   x    6 .    3

        R    H    S

       +    p

        l   a   t   e

    250 x 150 x 10.0 RHS

    + plate

    280 ASB 74

    Stair

        2    8    0    A    S    B

        1    0    0

    Riser

    Lift

        2    8    0    A    S    B

        1    0    0

    2700 2100

    250 x 150 x 10.0 RHS+ plate

    250 x 150 x 10.0 RHS+ plate

    300 deepNWC slabon CF225decking

    280 ASB 74

        2    5    4   x    1    4    6    U    K

        B    3    1

        S    2    7    5

        2    5    4   x    1    4    6    U    K    B

        3    1

        S    2    7    5

    254 x 146 UKB31S275

        2    0    3

       x    1    3    3    U    K    B    2    5

        S    2    7    5

        2    0    3   x    1    3    3

        U    K    B    2    5

        S    2    7    5

        2    8    0    A    S    B

        1    3    6

        3    0    0   x    2    0    0   x    1    2 .    5

        R    H    S

       +    p

        l   a   t   e

     

        4    8    0    0

             1         9         0         0

             1         0         0         0

             2         3         0         0

             2         0

             0         0

             3         9         0         0

             7         2         0         0

    1200 4800 1200

    72006300 6300

    1   5   0    x    1   5   0    x    6   . 3    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    1   0   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   2   . 5    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5   

    3   0   0    x    2   0   0    x    1   2   . 5    R   H   S   S   3   5   5   

    250 x 150 x 10.0 RHS

    + plate

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   S   3   5   5    250 x 150 x 10.0 RHS

    + plate

    3   0   0    x    2   0   0    x    1   2   . 5    R   H   S   

    S   3   5   5   

    P

    PP

    2   5   0    x    1   5   0    x    8   . 0    R   H   S   

    S   3   5   5   

    1   5   0    x    1   5   0   

     x    6   . 3    R   H   S   

    S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    2   0   0    x    2   0   0    x    1   0   . 0    R   H   S   S   3   5   5   

    P  = Decking propped at construction stage

        2    8    0    A    S    B    7    4

    280 ASB 74

        2    8    0    A    S    B    7    4

    165 x 152T @20 kg/m S275

    165 x 152T @20 kg/m S275

        2    8    0    A    S    B    7    4

     

        2    8    0    A    S    B

        7    4   o   r

        2    5    4    U    K    C    7    3   +    p

        l   a   t   e

    1200 4800 1200

    72006300 6300

        4    8    0    0

    280 ASB 74

    Stair

        2    8    0    A    S    B

        1    0    0

    Riser

        2    8    0    A    S    B    1    0    0

    2700 2100

    Lift

    300 deepslab onCF225

    decking280 ASB 74

        2    5    4   x    1    4    6    U    K    B    3    1

        S    2    7    5

    254 x 146 UKB31S275

        2    5    4   x    1    4    6    U    K    B    3    1

        S    2    7    5

        2    0    3   x    1    3    3    U    K    B    2    5

        S    2    7    5

        2    0    3   x    1    3    3    U    K    B    2    5

        S    2    7    5

    280 ASB 74with anchored re-barsor 203 UKC 71 + plate

        2    8    0    A    S    B    1    3    6

    2   0   3    U   K    C    8   6   S   3   5   5   

        2    8    0    A    S    B    1    0    0

       o   r    2    5    4    U    K    C   +   p    l   a   t   e

       w    i   t    h   a   n   c    h   o   r   e    d   r   e  -    b   a   r   s

        3    9    0    0

        1    9    0    0

        1    0    0    0

        2    3    0    0

        2    0    0    0

        7    2    0    0

    P  = Decking propped at construction stage

    PP

    2   0   3    U   K    C    4   6   S   3   5   5   

    2   0   3    U   K    C   

     8   6   S   3   5   5   

    2   0   3    U   K    C    8   6   S   3   5   5   

    2   0   3    U   K    C    4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C    8   6   S   3   5   5   

    2   0   3    U   K    C    4   6   S   3   5   5   

    2   0   3    U   K    C   

     4   6   S   3   5   5   

    2   0   3    U   K    C   

     5   2   S   3   5   5   

    2   0   3    U   K    C    4   6   S   3   5   5   

    2   0   3    U   K    C    4   6   

    S   3   5   5   

    1   5   2    U   K    C   

     3   0   

    S   3   5   5   

    1   5   2    U   K    C    3   0   S   3   5   5   

    280 ASB 74with anchored re-barsor 203 UKC 71 + plate

    280 ASB 74with anchored re-bars

    or 203 UKC 52 + plate

    280 ASB 74with anchored re-bars

    or 203 UKC 52 + plate

    280 ASB 74with anchored re-bars

    or 203 UKC 52 + plate

    P

    Figure 3.15 

    Structural layout for shallow plan building – RHS edge beams and RHS columns

    acting as wind moment frame.

    Figure 3.14 

    Structural layout for shallow plan building – ASB edge beams and UKC columns.

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    203 UKC 86

    Column

    4 No. M 20bolts

    300 x 300x 15 thk plate

    4 No. M20g8.8 bolts

    300 x 200 x 12 thk 

    ASB end plate

    280 ASB 74edge beam

    280 ASB 136

    80 120

    120

    200

    120

    80

    120

    320 x 180x 12thk plate

    Figure 3.16  ASB connection to edge column (showing eccentric detail).

    120

    31.5

    80

    4 No. M20g8.8 bolts

    300 x 200 x 12 thk ASB end plate

    280 ASB 74edge beam

    120

    203 UKC 86Column

    280 ASB 136320 x 200

    x 12thk plate

    4 No. M 20bolts

    80 120

    140

    Figure 3.17  ASB connection to edge column (no eccentricity).

    Slimdek® residential pattern book  The application of Slimdek®

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    320 x 200x 12thk plate

    250 x 150 x 10 thk RHS column

    4 No. M 20Hollo-bolts

    280 ASB 136

    170 x 430x 12 thk plate

    M20 Hollo-boltsin 33 O/ holes

    280 ASB 136

    250 x 150 x 6.3 thk RHS Slimflor® beamand 15 mm thk plate

    80 120

    120

    70

    50

    10010

    40

    (min.)

    Figure 3.18  RHS edge beam connection to RHS column.

    100

    ASB

     Tie beamcut from457 x 191 UKB

    ASB

     Tie beamcut from457 x 191 UKB

    Facade line Facade line

    Facade line Facade line

    (a) Column on centre-line of edge beam

    (c) Plan on column in (a) (d) Plan on column in (b)

    (c) Column along facade line

    20050

    200

    100

    50

    50 50 100

    50

    200

    360

    300

    20 mmdia. bolt

    150

    80

    300

    SHS column

    Flowdrillbolt holes(20 mm dia.)

    12

    12

    200

    300

    Seating platewelded betweenend plates

    Seating platewelded betweenend plates

    50

    Figure 3.19  ASB bolted connections to RHS column.

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    Table 3.1 Summary of steel weights kg/m2 for various structural options.

    A typical detail of a light steel separating wall

    at a RHS column is illustrated in Figure 3.20.

     The wall thickness is 300mm when using a200 x 200 RHS column. The wall thickness will

    increase if larger columns are used.

    Material usage

     The typical steel usage for a six-storey building

    (relative to the gross floor area) is:

    ● Beams 32-38kg/m2

    ● Columns 7-10kg/m2 

    ● Bracing, secondary beams 1-3kg/m2 

     The precise values for the various structural

    options are presented in Table 3.1. A steel

    weight of 40-45kg/m2 may be used for scheme

    design using Slimdek ®, increasing to 50kg/m2 

    for more complex building shapes.

     The structural arrangement can be adapted to

    any sensible plan form.

    It is apparent that the weight increase in the

    steel structure is negligible for this six-storey

    building when designing using the ‘wind

    moment’ principle. However, the connections

    may be more complex.

     The self-weight of the 300mm-deep composite

    slab is 350kg/m2 in normal weight concrete,

    which requires propping during construction

    for spans in excess of 6m. However, the

    self-weight is reduced to 280kg/m2 when

    lightweight concrete is used, which does not

    require propping for spans of up to 6.3m.

    19 mm plank 

    12 mm fireresisting board

    Mineral wool insulation

    30 mm thick dense mineralwool board

    200 x 200SHS column

    100

    100

    38 300

     

    Figure 3.20  Detail of separating wall at RHS column.

    Slimdek® residential pattern book  The application of Slimdek®

      Beams Edge Columns Bracing

    Beams

    ASB ASB UKC Braced 33 7 1 41

      Wind

    ASB RHS RHS moment 35 8 – 43

      frame

      Braced -

    ASB ASB UKC slab span 33 8 1 42

    longitudunal

      Braced -

    ASB ASB UKC slab span 39 8 1 48

      transverse

      Wind

    ASB ASB UKC moment 39 8 - 47

      frame

      Wind

    ASB RHS RHS moment 38 9 - 47

      frame

      Structural weights (kg/m2)

    Beams Columns Bracing

    Building

    Options

    Shallow

    Plan

    Form

    Deep

    Plan

    Form

    Total

    kg/m2

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    In the first case, no vertical load is transferred

    to the structure or façade of the building, but

    the modules are attached to the structure for

    horizontal restraint. In the second case, the size

    of the balcony is limited in order to reduce the

    moments that are transferred to the internal

    structure. In the third case, the ties can be

    relatively unobtrusive but vertical ties willrequire a projecting structure such as a roof

    truss, to carry the loads on all the balconies.

    In conventional concrete construction, the slab

    is continued outside the building envelope to

    form a balcony or other projection. However,

    this is no longer the preferred solution

    because of the need to prevent ‘cold bridging’

    through the slab, to meet the new Part L

    Building Regulations. It is now necessary to

    provide a ‘thermal break’ in the slab, or toinsulate it externally.

    Types of balcony 

    Modern balconies are usually prefabricated

    steel units, which are attached to the internal

    structure by brackets or through posts, so that

    ‘thermal bridging’ effects can be minimised.

     The three generic balcony systems are

    detailed below:

    1. Stacked ground-supported modules, which

    may be installed as a group by lifting into

    place. The columns extend to ground level.

    2. Cantilever balconies, achieved by either:- Moment connections to brackets attached

    to torsionally stiff edge beams.

    - Moment connections to ‘wind-posts’

    connected between adjacent floors.

    3. Tied balconies achieved by either:

    - Ties back to wind-posts or to the floor

    above.

    - Vertical ties to a supporting structure

    located at roof level.

    Figure 4.1  Steel balconies attached to curved edge beam in Slimdek ® at Harlequin Court, London (Goddard Manton Architects).

    Steel balconies and parapets

    Balconies and terraces are important additions to modern urban living,which often require interesting architectural solutions.

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    Balcony attachments in Slimdek®

    In Slimdek®, RHS edge beams are torsionally

    very stiff and are recommended for

    cantilever attachments of balconies, where

    brackets are welded to them. To minimise

    ‘cold bridging’, a single bracket at each side

    of the balcony should be used.

    Wind-posts may be bolted to the top and

    bottom of ASB edge beams or to fin plates

    welded to RHS edge beams. They are

    designed to resist moments developed by

    the cantilever balcony and can be relatively

    large. Again, RHS sections may be

    preferred. The attachment of balconies to acurved façade in Slimdek® is illustrated in

    Figure 4.1.

    50 200

    Facade line

    Slab level

    Cut inedge trim

    Bolted connection

    a) Bracket connection to ASB b) Longitudinal view of bracket

    Figure 4.2  Bracket attachment to ASB edge beam.

    Facade line Facade line

    a) Pre-welded cantilevers b) Bracket or fin attachment

    Figure 4.3  Cantilever or fin attachments to RHS edge beams.

    Details of various forms of attachment of

    balconies to RHS and ASB edge beams are

    illustrated in Figure 4.2 and Figure 4.3. They

    are designed to minimise ‘cold bridging’.

     The support of a tied steel balcony to ASB

    edge beams is illustrated in Figure 4.4. The

    fin plate welded to the ASB provides a direct

    attachment both for the balcony and for

    the tie to the balcony below, and minimises

    ‘cold bridging’. Torsional effects are resisted

    by the continuity effect of the slab, when

    the deck ribs are orientated as in this figure.

    When the deck ribs are orientated parallel

    to the ASB, and it is merely acting as a

    cladding support, torsional effects shouldbe tak