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xFume™ Fume Extraction TorchThe Features:

Direct extraction at the arc – guarantees a permanent protection of the welder´s respiratory systemProblem-free installation in all existing MIG/MAG welding stationsSmall extraction tube diameter and threaded low profile consumables for better accessibility

Light weight cable offers considerable saving of weight for optimum handling & reduced fatigue

Mechanical encapsulated trigger - increased lifetimeHandle with extraction control and swivel joint – optimized handling

Let’s Clearthe Air.

www.binzel-abicor.com

Every welding job generates fumes and smoke that might be hazard-ous if inhaled. Based on the well established torch series ”MB” the xFume™ fume extraction torches offer efficient fume extraction through the torch. This latest gen-eration of fume extraction torches is lighter and offers improved er-gonomics. Special design solutions guarantee efficient smoke removal directly at its source without affect-ing the protective gas shield.

www.binzel-abicor.com.

T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D

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4:External air regulationErgonomically placed

5:Completely encapsulated mechanic triggerOptimum protection against contamination from welding fume particles

1:Threaded Access Tapered ConsumablesProvides better accessibility. Slip-on consumables also available.2:Rubberized Grip InsertOperator comfort and control3:Light Weight CableReduced operator fatigue

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Air and liquid cooledMIG/MAG Fume Extraction Torches xFume™

Innovations in Detail:

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6:Optimized cable assemblyDue to the optimized cable assembly components, as well as an increased cross section, the flow volume increased by 20% for cooler wear parts and longer life.

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0

500

1000

1500

2000

2500

3000

■ Xtract™ 300T■ Competitor 1 ■ Competitor 2■ Competitor 3 ■ Competitor 4

Balance weight [g]

Up to 27 percent less balance weight in comparison to competitors.

xFume™ Competitive

Comparison

7:Machine-side connection Direct mount to feeder or Euro connection.

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FG 3 15 H 35 L

FG - Fume Extraction Gun

Amperage

2 - 250 Amp (Air-cooled)3 - 300 Amp (Air-cooled)5 - 500 Amp (Water-cooled)

Cable Length

10 - 10 Feet12 - 12 Feet15 - 15 Feet

Nozzle

H - High-flow Threaded (60o Swanneck)S - High-flow Slip-on (60o Swanneck)

Back EndNozzle

WireSize

CableLength

Amp

Back End

E - EuroHT - Tweco 4L - Lincoln Ext GasL1 - Lincoln 10L2 - Lincoln Power MIGM - Miller

Wire Size

35 - .035 Inches45 - .045 Inches52 - .052 Inches62 - .062 Inches

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Ordering Chart

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xFume™ 300 Threaded

Type Cooling Rating Duty cycle Wire-Ø CO2 Mixed Gases (%) (inches) (mm)xFume™ 250 air 250 A 220 A 60 .030“ - .045“ 0.8–1.2 mmxFume™ 300 air 300 A 270 A 60 .030“ - .062“ 0.8–1.6 mmxFume™ 500 liquid 500 A 450 A 100 .035“ - .062“ 0.9–1.6 mm

Technical data

*Hint for liquid cooled torches: To protect the cable assembly components against overheating, we recommend an post cooling time of at least four minutes.

Air and Liquid CooledMIG/MAG Fume Extraction Torches xFume™

xFume™ 250

(Slip-on)

600.2005 600.2006

Ø 20.3

75 mm

Ø 24.3

85mm

Ø 34 Ø 34

xFume™ 300 & 500

Ø 12.5 Ø 24

50 mm

Ø 16 Ø 26

55.5 mmGas Nozzle(Threaded)

Wear Parts

317.0106 317.0102

xFume™ 300 Slip-on

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Ø 10Ø 10 Ø 8Ø 8Ø 8

30 mm30 mm 28 mm28 mm28 mm

*M6 M6 *M8 M6 *M8Contact tip (10 pcs.)

Fume Shroud(Threaded)

284.0851 284.0462

Ø 22

50 mm

Ø 24

50 mm

Ø 32 Ø 32

* E-CU Ø .030” 140.0051 140.0051 140.0114 140.0051 140.0114Ø .035” 140.0169 140.0169 140.0214 140.0169 140.0214Ø .040” 140.0242 140.0242 140.0313 140.0242 140.0313Ø .045” 140.0379 140.0379 140.0442 140.0379 140.0442Ø .052” – – 140.0533 – 140.0533Ø .062” – – 140.0587 140.0555 140.0587Ø .078” – – 140.0653 – 140.0653Ø .094” – – 140.0677 – 140.0677

E-CU for AL Ø .030” 141.0001 141.0001 141.0003 141.0001 141.0003Ø .035” 141.0004 141.0004 141.0043 141.0004 141.0043Ø .040” 141.0006 141.0006 141.0008 141.0006 141.0008Ø .045” 141.0010 141.0010 141.0075 141.0010 141.0075Ø .052” – – 141.0055 – 141.0055Ø .062” – – 141.0022 141.0020 141.0022

CuCrZr Ø .030” 140.0054 140.0054 140.0117 140.0054 140.0117Ø .035” 140.0172 140.0172 140.0217 140.0172 140.0217Ø .040” 140.0245 140.0245 140.0316 140.0245 140.0316Ø .045” 140.0382 140.0382 140.0445 140.0382 140.0445Ø .052” – – 140.0536 – 140.0536Ø .062” – – 140.0590 140.0558 140.0590Ø .078” – – 140.0656 – 140.0656Ø .094” – – 140.0679 – 140.0679

Cylindrical Ø 17 145.0047 Ø 19 145.0045 Ø 20 145.0051Conical *Ø 12.5 145.0080 *Ø 16 145.0078 *Ø 16 145.0085Conical Ø 10 145.0128 Ø 12 145.0126 Ø 14 145.0132

Ø A Ø B Ø CSlip-on Nozzle (10 Pieces)

* Designates factory standard.

Ø C Ø 24

76 mm

Ø A Ø 20

63.5 mm

Ø B Ø 24

84 mm(Slip-on)

xFume™ 300 xFume™ 500

Wear Parts

Gas NozzlexFume™ 250

xFume™ 250 xFume™ 300 & 500

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Liner parts xFume™ 250 xFume™ 300 xFume™ 500

Liner C-TFE - 024”-030” Bulk 125.0005 125.0005 125.0005

Liner C-TFE - 035”-045” Bulk 125.0007 125.0007 125.0007

Collet Plastic Liner - 024”-045” 131.0001 131.0001 131.0001

Collet Plastic Liner - 052”-078” — — 131.0002

O-Ring 3.5X1.5mm 165.0008 165.0008 165.0008

Liner Support for small PA Liner (specify feeder) **129.xxxx **129.xxxx **129.xxxx

MIG/MAG Fume Extraction Torches xFume™

Tip Holders, Diffusers and Liners

Liners for steel wires xFume™ 250 xFume™ 300 xFume™ 500

Insulated steel liner 17’ .024”-.035” 124.0015 124.0015 –

Insulated steel liner 17’ .035”-.045” 124.9042 124.9042 –

Insulated steel liner 17’ .052”-.062” – 124.9043 –

Uninsulated steel liner 17’ .035”-.045” – – 122.9057

Uninsulated steel liner 17’ .052”-.062” – – 122.9058

Liners for stainless wires xFume™ 250 xFume™ 300 xFume™ 500

Liner C-TFE 024”-030” 12’ (for 10’ gun) 127.9007 127.9007 127.9007

Liner C-TFE 024”-030” 17’ (for 12’ & 15’ gun) 127.9009 127.9009 127.9009

Liner C-TFE 035”-045” 12’ (for 10’ gun) 127.9001 127.9001 127.9001

Liner C-TFE 035”-045” 17’ (for 12’ & 15’ gun) 127.9003 127.9003 127.9003

Liner C-TEF 052”-062” 12’ (for 10’ gun) – 127.9004 127.9004

Liner C-TEF 052”-062” 17’ (for 12’ & 15’ gun) – 127.9006 127.9006

M6 / M8

25 mm

M10x1

28 mm

M6

26 mm

M6

28 mm

M8

20 mm 32.5 mm

M6 / M8

M6 *142.0003 142.0005 142.0008M8 – *142.0020 *142.0022

Standard *012.0183 *014.0261 *030.0145High Temp – 014.0026 030.0037

Gas diffuser (10 pcs.)

Contact tip holder (10 pcs.)

* Designates factory standard.** Specification required for feeder.

xFume™ 250 xFume™ 300 xFume™ 500

O-ring Collet

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Fume Extraction Equipment FES-200 & FES-200 W3Optimum Fume Protection

Over the past few decades gas metal arc welding (GMAW) has become the chief joining process in nearly all industrial manufacturing fields.

Due to the often tight quarters where welding tasks are performed, welders must share air with the welding process. This creates air quality hazards for the welder, as not only are vapors produced from unclean work-piece surfaces, there are also metal oxides contained in welding fumes.

During the welding process floating particles and ultra-fine micro particles contaminate the air the welder breathes as well as the air available to the entire area.

Optimum protection

To address and minimize these issues, trade associations and safety associations from all over the world have recommended that the removal of these fumes begin at the origin of the weld. This is only achievable with a torch that possesses fume extraction directly at the arc.

As you can see the below, the difference in air quality with and without fume extraction makes an incredible difference.

Welding fumes captured – Right where they form!

These extraction-integrated torches have a clear advantage due to the fact that extraction takes place directly at the arc. Thus, the welder can continue to weld normally without needing to take constant breaks to adjust the exhaust hood.

MIG/MAG-torch without fume extraction xFume™-torch with FES-200 fume extraction

The Difference

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Classification of welding fumesFume Class Separation (%) ApplicationW1 ≥ 95 Non-alloyed steel, alloyed steel with alloy

components e.g. Ni and Cr, low-alloyed steel, x ≤ 5%

W2 ≥ 98 Same as W1, plus alloyed steel with alloy components e.g. Ni and Cr (5% ≤ x ≤ 30%)

W3 (possesses the highest separation grade)

≥ 99 Same as W2, plus alloyed steel with alloy components e.g. Ni and Cr (highly alloyed steel with x ≥ 30% Ni-based alloys)

Classification of welding fumes

The FES-200 W3 was developed specifically to meet the demands of chrome and nickel material joining, and is certified by the Institute of Work Safety with the W3 license for all welding applications or related procedures with emissions suitable to KMR /1.2 materials2. Thus, this device enables the filtering of the exhaust, and work to be conducted without these otherwise harmful effects.

¹ Measurements in test taken according to DIN ISO 15011 ² List of carcinogenic, mutagenic, or toxic to reproduction materials

The high-vacuum extraction units FES-200 and FES-200 W3 with the xFume™ torches constitute the perfect system to extract welding fumes most effectively. Hence, the welder and his environment are best protected, and the most productive work enabled.

FES-200 and xFume™ – The ideal system

W3 certification

In a measurement of the extraction efficiency of the FES-200 in combination with the extraction torch from different manufacturers against DIN test standards1 resulted in welding fume particle extraction from 330 amps and up to 95%. The xFume™ from ABICOR BINZEL achieved the best results.

Measurement of the extraction efficiency

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Fume extraction unitFES-200

Cleaning spear

Advantages that speak for themselves: ■ Automatic start/stop function included in

basic equipment ■ Integrated manual filter cleaning for

longer use

■ Filter for dust class M with separation rate ac-cording to DIN EN 15012 > 99 %

■ A filter contamination meter; indicates when filter requires service or replacement

Illustration 1:Filter cleaning systemAll of the FES-200 units enable the manual cleaning of the filter cartridge through a unit-integrated rotat-ing nozzle that operates via air pressure. This function provides for effective cleaning and long filter lifespans.

Illustration 2:Dust collection panAll of the extracted particles collect in the dust col-lection pan and are then easily disposed of in the convenient PVC bags.

Illustration 1:Filter cleaning

system

Illustration 2:Dust collection pan

Illustration 3:Automatic start/stop functionThe operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, reduces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/stop shunt that enables the FES-200 to start and func-tion simultaneously with the welding process.

Integratedcheck-valve

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Optional exhaust box to expel air

■ 16 Foot connector hose and hose connection ■ Lockable dust collection pan for separate

operations ■ 115 V/60 Hz

■ Weighs approx. 50.7 lbs (23 kg) ■ 12 Month warranty

Illustration 3:Automatic start/stop function

Illustration 4:Pressure gauge

Illustration 4:Pressure gaugeWelding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it clear when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term.

Technical data:FES-200 Dimensions: 500 mm long; 210 mm wide; 590 mm highWeight: approx. 50.7 lbs / 23 kgMax. airflow: 200 m3

Compressed air inlet: 58 - 94 psi / 4 - 6.5 barConnection diameter: 50 mmMax. pressure: 19000 PaVoltage: 115 VMotor output: 1.1 kWFilter: Filter for dust class M, 0.8 m2

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Advantages that speak for themselves: ■ IFA certified W3 license ■ Filter with separation rate of

DIN EN 15012 > 99.9% ■ Weighs approx. 51.8 lbs (23.5 kg)

■ Automatic start/stop function included as standard equipment

■ Integrated manual filter cleaning system for longer uses

Illustration 2:Dust collection pan

Illustration 1:Changing the filter cartridgeThe special filter cartridge developed for the W3 welding fume separation class enables a contactless contamination-free, filter change.

Illustration 2:Dust collection panAll of the extracted particles collect in the dust col-lection pan and are then easily disposed of in the convenient PVC bags.

Illustration 3:Automatic start/stop functionThe operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, re-duces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/stop shunt that enables the FES-200 to start simultane-ously with the welding process.

Illustration 1:Changing the

filter cartridge

Fume Extraction UnitFES-200 W3

Cleaning spear

Additionalstopper cap

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■ A filter contamination meter; only clean when necessary

■ Additional audible clean indicator ■ Contactless filter replacement

■ Exhaust baffle plate – prevents dust on the ground from being disturbed

Illustration 3:Automatic

start/stop function

Illustration 4:Pressure gauge

Illustration 4:Pressure gaugeWelding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it appar-ent when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term.

Illustration 5:Air baffle plateIn most welding areas the ground is covered with dust and dirt particles, the air baffle plate on the W3 pre-vents any disturbance of this dust, hence, furthering the air purity by eliminating this contami nation factor.

Technical data:FES-200 W3 Dimensions: 630 mm long; 210 mm wide; 590 mm highWeight: approx. 51.8 lbs (23.5 kg)Max. airflow: 200 m3

Compressed air inlet: 58 - 94 psi / 4 - 6.5 barConnection diameter: 50 mmMax. pressure: 19000 PaVoltage: 115 VMotor output: 1.1 kWFilter: Filter for dust class H13, 0.8 m2

Illustration 5:Air baffle plateStopper cap replaces

check valve

Audible clean indicator

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7 8 9 10

1 2

Complete extraction unit

Fume extraction unit & AccessoriesFES-200 & FES-200 W3

Pos. Description Part-No.1 Complete unit FES-200 (115 V, 60 Hz) 601.9106.US2 Complete unit FES-200 W3 (115 V, 60 Hz) 601.00523 Carbon brush (115 V) (2 required) 601.00174 Filter cartridge FES-200* 601.0008

Carbonized filter FES-200 601.0056Filter cartridge FES-200 W3 601.0048Carbonized filter FES-200 W3* 601.0053

5 Hose with sleeve, L = 16 ft (5.00 m) 601.00156 Adapter ring (connection for two hoses) 601.00467 Start/stop shunt, 4-pole 601.0041N/S Start/stop shunt, 7-pole 601.00208 Dust collection bag (w/o pan) 601.00219 Exhaust casting FES-200 (optional) 601.002310 Adapter ring FES-200 / xFume™ (50 / 44 mm) 601.0031N/S Magnetic suction funnel for standard MIG-guns 601.0016N/S Foam Adhesive seal f/filter chamber (bulk per meter) 831.0459N/S Switch on/off FES-200/FES-200 W3 rectangular 601.0059

* Standard filter for FES-200 and FES-200 W3.

Replacement parts and accessories

Extraction unit package includes: ■ Extraction hose with sleeve, L = 5.00 m ■ Start/stop shunt ■ 10 dust collection bags ■ Filter cartridge

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Binzel S.A DE C.V.Municipio Pabellon de Arteaga 102Valle De Aguascalientes, 20358San Francisco de los Romo, Ags. MexicoPhone: +52(499) 973.0133Fax: +52(499) 973.1388E-Mail: info@binzel.com.mx

ABICOR BINZEL USA, Inc.650 Medimmune Court, Suite 110Frederick, MD 21703Phone: 800.542.4867Fax: 301.846.4497E-Mail: customerservice@abicorusa.com

www.binzel-abicor.com

T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .