CUT TO LENGTH LINE Reported ByATKIN

MACHINE NUMBER 9C00PURPOSE CORE CUTTING MACHINE

2007 Agung T.NDate :

No DATA Nilai / Value SATUAN / UNIT No Maintenance Performance Indicator Formula 2007 UnitBreakdown Frequency kali Machine Availability Rate ( TK ) OT- DT - UT MoreFrekuensi Breakdown ( BF ) Times Tingkat Ketersedian Mesin OT ThanPreventive Maintenance Execution kali Maintenace Cost Rate Per Hour ( MC ) ( BC + PMC ) lastEksekusi Perawatan Pencegahan ( PME ) Times Biaya Perawatan darurat/ jam ( BT + PMT ) YearBreakdown Cost breakdown time percentage BT LessBiaya untuk Breakdown Maintenance ( BC ) Tingkat Waktu Mati Mesin Akibat Breakdown DWT ThanPreventive Maintenance Cost Material cost Rate per Work Order ( BC + PC ) lastBiaya Preventive Maintenance ( PMC ) Rata - rata biaya material per WO ( Work Order ) ( BF + PME ) YearBreakdown Time Jam/ Tahun Production Direct Cost Losses cause Breakdown BT x ( MR + MC ) LessWaktu total Breakdown ( BT ) Hour/ year Total Biaya Produksi yang Hilang akibat Breakdown CM ThanPreventive Time Jam/ Tahun Production Direct Cost Losses cause Breakdown ( IDR ) 113,977,575 IDRWaktu Preventive Maintenance ( PMT ) Hour/Year Mean Time To Repair BT Jam LessUseless Time Rate Jam/ Tahun Waktu rata-rata dalam memperbaiki mesin BF Hour ThanWaktu yang tidak digunakan ( UT ) Hour/Year Maintenance Time To Failure OT-UT-BT Jam MoreTotal Operating Time 2007 Jam/ Tahun Tingkat Resiko Kegagalan Fungsi Mesin (MTTF) BF Hour ThanTotal Waktu Operasi mesin yang tersedia ( OT ) Hour/ yearDowntime Jam/ TahunTotal waktu mesin mati ( DWT ) Hour/YearProduction Rate / Hour Lembar/ JamRata - rata produksi / jam ( PR ) Sheet/ HourMachine Rate/ HourTarif mesin/ jam ( MR )Production Material CostTotal biaya langsung material yang digunakan ( CM )

3

300

MACHINE NAMEBRAND

15.5

53.17

2 3

YEAR

1

PT. PAUWELS TRAFO ASIA Dominikus MRDate :

YEARLY MAINTENANCE PERFORMANCE INDICATOR

Comparation/goal

0.15%

34

58,420,942.40

Acknowladge By

-

84.21% 87.50%%

335,140.65 IDR

4.721

%

IDR

%

198.422

10%

-

15.34%

1,677,874.71

0.27%

1046.00

160

375,000

IDR

( IDR )563,812.82

160.50

( IDR )

42,500,050,626

6960

IDR

1

6

3

4

5

6

5

4

3

2

9

10

11

12

77

8

84.21%

87.50%

82.00%

83.00%

84.00%

85.00%

86.00%

87.00%

88.00%

Perc

enta

ge

Machine Availability

2007

Comparation/goal

15.34%

10%

0.00%

2.00%

4.00%

6.00%

8.00%

10.00%

12.00%

14.00%

16.00%

18.00%

Perc

enta

ge

Breakdown Percentage

breakdown timepercentageComparation/goal

198.422

300

0.000

50.000

100.000

150.000

200.000

250.000

300.000

350.000

Hou

r

Maintenance Time To Failure

Maintenance Time ToFailure

Comparation/goal

335,140.65

--

50,000.00

100,000.00

150,000.00

200,000.00

250,000.00

300,000.00

350,000.00

400,000.00

IDR

Maintenance Cost per Hour

Maintenace Cost Rate PerHour ( MC )Comparation/goal

92%

8%

Maintenance Job Distribution

Breakdown Frequency

Preventive MaintenanceExecution

99%

1%

Maintenance Cost Distribution

Breakdown Cost

PreventiveMaintenance Cost

6960

1046.00

0

1000

2000

3000

4000

5000

6000

7000

8000

Hou

r

Operation Time Comparation

Total Operating Time2007

Downtime

4.721

3

0.000

0.500

1.000

1.500

2.000

2.500

3.000

3.500

4.000

4.500

5.000

Hou

r

Mean Time To Repair

Mean Time To Repair

Comparation/goal