novafast · novafast is a global company o˜ering cutting-edge technology in ... stress analysis....

Novafast is a global company o�ering cutting-edge technology in composite pipes and materials.

“ It is estimated that the world demand for composite pipes is approxi-mately $17 billion and rising, not including other necessities such as installation, logistics and consultancy. Novafast is already preparing for the present and future demands of the market.”

Novafast is an Australian company supplying composite pipes, epoxy based treatments, waterproof chemicals, membranes to joint and grouts, coatings and related products worldwide.

Novafast o�ers complete design systems for structures, plant and equipment, where on-going costs of corrosion are not only counted in downtime, but also in the increasing costs attributed to environmental and safety issues.

Novafast’s expertise is the blueprint for our company to operate e�ectively and consistently across our businesses worldwide.

Supply directly or through licensed contractors, our capabilities extend across a broad range of service solutions already succesfully delivered on-shore and o�-shore, always o�ering innovative technologies to diverse industries, such as:

Globally, Novafast’s composite technology can provide design and construction solutions to meet your application requirements.

Water /Wastewater

Industry /Energy

Oil &Gas

Resources& Mining

Defence &Marine Maintenance

About us

Innovative Pipe Systems for Critical ProcessesNovaFlo® GRE High Pressure Pipes Anti Corrosion and Waterproo�ng Products

199 Franklin StreetAdelaide,SA 5000 Australia

Phone: 1300 715 463 [email protected]

Design and Supply

Novafast is a global company o�ering cutting-edge technology in composite pipes and materials.

“ It is estimated that the world demand for composite pipes is approxi-mately $17 billion and rising, not including other necessities such as installation, logistics and consultancy. Novafast is already preparing for the present and future demands of the market.”

Novafast is an Australian company supplying composite pipes, epoxy based treatments, waterproof chemicals, membranes to joint and grouts, coatings and related products worldwide.

Novafast o�ers complete design systems for structures, plant and equipment, where on-going costs of corrosion are not only counted in downtime, but also in the increasing costs attributed to environmental and safety issues.

Novafast’s expertise is the blueprint for our company to operate e�ectively and consistently across our businesses worldwide.

Supply directly or through licensed contractors, our capabilities extend across a broad range of service solutions already succesfully delivered on-shore and o�-shore, always o�ering innovative technologies to diverse industries, such as:

Globally, Novafast’s composite technology can provide design and construction solutions to meet your application requirements.

Water /Wastewater

Industry /Energy

Oil &Gas

Resources& Mining

Defence &Marine Maintenance

About us

Design and Supply

Novafast pipes are made by high-strength continuous �breglass �lament winding process, with exclusively self-retained manufacturing techniques. Our self-developed internal heating curing technique and computer controlled winding allows quality control during the whole course of production. We are always pursuing new techniques to improve our products, with continuous innovation as a focus to providing the best solutions for the market.

Production Process

Selection and Inspection of Raw MaterialBefore selecting raw materials, we make an overall evaluation for production, checking through our quality control systems.

All material inspection standards are stablished according to the pipe quality requirements and each item is examined and inspection procedures are performed accordingly.

Pipe Windingby Microcomputer Automatic Control

Pipe Curingby PLC Automatic Control

Product Inspection100% Product Appearance Inspection, 100% Hydrostatic Pressure Test, TG Test, Short-Time Hydraulic Failure Pressure Test, Thread Parametric Test, Certi�cate of Analysis and others.

Quality Control

GRE/GRP Technology

Novafast pipes are made by high-strength continuous �breglass �lament winding process, with exclusively self-retained manufacturing techniques. Our self-developed internal heating curing technique and computer controlled winding allows quality control during the whole course of production. We are always pursuing new techniques to improve our products, with continuous innovation as a focus to providing the best solutions for the market.

Production Process

Selection and Inspection of Raw MaterialBefore selecting raw materials, we make an overall evaluation for production, checking through our quality control systems.

All material inspection standards are stablished according to the pipe quality requirements and each item is examined and inspection procedures are performed accordingly.

Pipe Windingby Microcomputer Automatic Control

Pipe Curingby PLC Automatic Control

Product Inspection100% Product Appearance Inspection, 100% Hydrostatic Pressure Test, TG Test, Short-Time Hydraulic Failure Pressure Test, Thread Parametric Test, Certi�cate of Analysis and others.

Quality Control

GRE/GRP Technology

The centre works closely with universities and educational organisations to enhance our design standards for piping in Oil and Gas, Marine and Defence industries. We count on with specialized professionals to develop and test our products to guarantee superior quality.

Centre of Excellence forComposites Researchand Development

Resin analysis and testing:• Degree of Curing (%)• Heat Distortion Temperature (HDT)• Glass Transition Temperature (TG)• Gel-Time• Spectroscopic Analysis (FTIR GC/MS)• Microwave Scanning Analysis

More details about the tests:

Fully Accredited Pipe andComposites Training Course

At Novafast we know when composite materials are installed correctly, end users get maximum operating bene�ts from their NovaFlo® or NovaLine™ piping systems. It is proven that most composite pipeline failures occur at the commissioning phase of a project; it is our vision to ensure this does not happen. We implement this by enrolling Pipe Installers and Supervisors through to Engineers and Quality Inspectors in our specialised courses. Each course has both a practical and theory component. The participant is then required to demonstrate their understanding of NovaFlo® or NovaLine™ piping systems by completing a closed book examination. On completion of the nominated course, the student is issued a certi�cate in accordance with: • RIICRC208D Lay Pipes• ISO 14692-4 D4 GRE Jointer• ISO 14692-4 D5 GRE Supervisor• ISO 14692-4 D6 GRE Inspector Our courses are the �rst of its kind, as we simulate live worksite with in �eld experiences. The course can also be set up on site for a nominated project.

Knowing that the construction industry is the most challenging and potencially dangerous of industries, we believe in educating the work force before they undertake the job.

Testing Description Composite materials testing

Tensile, flexure, compression, shear, marine survey packages

Load testing Static and dynamic load capacity for large scale structures, compression loading facilities

Adhesives Lap shear, tensile, peel and bond testing Sandwich panel constructions

Tensile, bending, density and impact resistance

Neat resin testing Tensile, compression, flexural, water absorption, Barcol hardness

Instrumentation and data acquisition

Data acquisition capabilities including strain gauging, load measurements for laboratory, in-house and on site measurements

Material characterisation Third party verified certification testing

Customised test packages Specialised testing

Fire t esting of Composite products

Establishing a composite material that can handle fire resistance of up to 1500°C

Stress Analysis

The centre works closely with universities and educational organisations to enhance our design standards for piping in Oil and Gas, Marine and Defence industries. We count on with specialized professionals to develop and test our products to guarantee superior quality.

Centre of Excellence forComposites Researchand Development

Resin analysis and testing:• Degree of Curing (%)• Heat Distortion Temperature (HDT)• Glass Transition Temperature (TG)• Gel-Time• Spectroscopic Analysis (FTIR GC/MS)• Microwave Scanning Analysis

More details about the tests:

Fully Accredited Pipe andComposites Training Course

At Novafast we know when composite materials are installed correctly, end users get maximum operating bene�ts from their NovaFlo® or NovaLine™ piping systems. It is proven that most composite pipeline failures occur at the commissioning phase of a project; it is our vision to ensure this does not happen. We implement this by enrolling Pipe Installers and Supervisors through to Engineers and Quality Inspectors in our specialised courses. Each course has both a practical and theory component. The participant is then required to demonstrate their understanding of NovaFlo® or NovaLine™ piping systems by completing a closed book examination. On completion of the nominated course, the student is issued a certi�cate in accordance with: • RIICRC208D Lay Pipes• ISO 14692-4 D4 GRE Jointer• ISO 14692-4 D5 GRE Supervisor• ISO 14692-4 D6 GRE Inspector Our courses are the �rst of its kind, as we simulate live worksite with in �eld experiences. The course can also be set up on site for a nominated project.

Knowing that the construction industry is the most challenging and potencially dangerous of industries, we believe in educating the work force before they undertake the job.

Testing Description Composite materials testing

Tensile, flexure, compression, shear, marine survey packages

Load testing Static and dynamic load capacity for large scale structures, compression loading facilities

Adhesives Lap shear, tensile, peel and bond testing Sandwich panel constructions

Tensile, bending, density and impact resistance

Neat resin testing Tensile, compression, flexural, water absorption, Barcol hardness

Instrumentation and data acquisition

Data acquisition capabilities including strain gauging, load measurements for laboratory, in-house and on site measurements

Material characterisation Third party verified certification testing

Customised test packages Specialised testing

Fire t esting of Composite products

Establishing a composite material that can handle fire resistance of up to 1500°C

Stress Analysis

High Technology in GRE/GRPPipes & Fittings

Production Range: Diameter: DN 40 ~ 1000mm, Pressure Rating: ≥25Mpa

Implemented Standards: • API15 HR• API15 LR• ISO14692

Temperature-resisting Grade: • Fire testing of Composite products - • Long-term working temperature range of anhydride cured epoxy system ≤ 65º, to 80º C• Long-term working temperature range of amine cured epoxy system ≤ 93.3º C, to 135ºC• Minimum working temperature of epoxy GRE pipe ≥ -35ºC

Product Properties: 1. High corrosion resistance 2.Excellent durability against fatigue 3. Service life can be designed to meet client requirements

5. Light weight, easy installation 6. Seanless connection to steel pipe7. Multiple pressure options to comply with design and construction8. No electrical conductivity9. Smooth internal surface - no scaling

High Pressure GRE/GRP Pipes - Anhydride CuredEpoxy and Aromatic Amine Cured Epoxy

Type of Connections - GRE/GRP Pipes

NovaFlo®

Key Lock Connection

Bell and Spigot Adhesive Connection

Flange ConnectionButt & Strap Joint ConnectionMat Corrosion Barrier and Sealant

Trapezoidal Thread Connection

Coupling Connection

Threaded Connection

NovaFlo®High Technology in GRE/GRPPipes & Fittings

NovaFlo

NovaFlo®

Key Lock Connection

Coupling Connection

Threaded Connection

High Technology in GRE/GRPPipes & Fittings

NovaFlo®

Key Lock Connection

Coupling Connection

Threaded Connection

NovaFlo®High Technology in GRE/GRPPipes & Fittings

NovaFlo

NovaFlo®

Key Lock Connection

Coupling Connection

Threaded Connection

Novafast Equipment

Machinery for Automated Installation

Hard work well done

• Nova�o Winders• Tooling• Automated Installation• Machinery• Hydro Pump Skids

INNOVATIVE PIPE SYSTEMSFOR CRITICAL PROCESS

NovaBore™ GRE Bore Casingsand Tubing

High Quality and Performance

NovaBore™ is manufactured through high-strength continuous composite �lament winding. Our internal heating curing technique and computer controlled winding allows quality control throughout the duration of the production process. To maintain the highest quality, Novafast perform 100% hydrostatic pressure tests, thread parametric test and the short-time hydraulic failure pressure tests in accordance with API5HR & API15LR standards.

Corrosion Resistant

NovaBore™ GRE bore casing is corrosion free. There is no requirement for internal and external coatings, chemical inhibitors and or cathodic protection.

Lightweight - Easy to Install

Weighing less than 20% standard carbon steel pipe, NovaBore™ GRE arelightweight and easy to install.

Reduced Costs

NovaBore™ smooth internal surface reduces friction loss and thereforepumping costs.

Long service life and excellent corrosion resistance makes NovaBore™ GREproducts an attractive alternative to carbon steel equivalents.

AUSTRALIAN

PRODUCTS

Accredited Standards

NovaBore™ is designed manufactured to:

• API5HR

• API15LR

• ISO 14692

Application Areas

• CSG to LNG industrial applications• Crude oil or natural gas gathering system pipelines• On-site process pipelines• Multiple pressure options to comply with design and construction• Brine delivery pipelines• Desalination high pressure piping• Tertiary recovery injection (polymer, CO2, Na OH etc)• Oil �eld GRE down hole tubing and casing pipe• Oil �eld �re-extinguishing system• Energy Infrasctructure - geothermal pipelines

Extensive Range of Pipe Connections

All connection types for NovaBore™ piping systems have been adapted to be a restrained joint system, which can bear both hoop and axial load.

INNOVATIVE PIPE SYSTEMSFOR CRITICAL PROCESS

NovaBore™ GRE Bore Casingsand Tubing

High Quality and Performance

NovaBore™ is manufactured through high-strength continuous composite �lament winding. Our internal heating curing technique and computer controlled winding allows quality control throughout the duration of the production process. To maintain the highest quality, Novafast perform 100% hydrostatic pressure tests, thread parametric test and the short-time hydraulic failure pressure tests in accordance with API5HR & API15LR standards.

Corrosion Resistant

NovaBore™ GRE bore casing is corrosion free. There is no requirement for internal and external coatings, chemical inhibitors and or cathodic protection.

Lightweight - Easy to Install

Weighing less than 20% standard carbon steel pipe, NovaBore™ GRE arelightweight and easy to install.

Reduced Costs

NovaBore™ smooth internal surface reduces friction loss and thereforepumping costs.

Long service life and excellent corrosion resistance makes NovaBore™ GREproducts an attractive alternative to carbon steel equivalents.

AUSTRALIAN

PRODUCTS

Accredited Standards

NovaBore™ is designed manufactured to:

• API5HR

• API15LR

• ISO 14692

Application Areas

• CSG to LNG industrial applications• Crude oil or natural gas gathering system pipelines• On-site process pipelines• Multiple pressure options to comply with design and construction• Brine delivery pipelines• Desalination high pressure piping• Tertiary recovery injection (polymer, CO2, Na OH etc)• Oil �eld GRE down hole tubing and casing pipe• Oil �eld �re-extinguishing system• Energy Infrasctructure - geothermal pipelines

Extensive Range of Pipe Connections

All connection types for NovaBore™ piping systems have been adapted to be a restrained joint system, which can bear both hoop and axial load.

NovaLine, high quality composite pipesNovaLine’s composite technology o�ers high temperature, high pressure and corrosion resistant pipe in long �exible spools.

NovaLine pipe is inner thermoplastic/thermoset pressure barrier, reinforced by high-strength �breglass, aramid �bre, steel wire rope embedded in an epoxy matrix, being application speci�c for oil/gas and water gathering, methanol injection and multiphase liquid transmission, including general and sour produced �uids and gases.

NovaLine’s long �exible spool lengths, enable cost e�ective and e�cient supply and installation options.

Economical and technical advantages• Design and manufactured to API-15S• Rapid deployment and installation capabilities• Application and construction compliant• No welding, �eld bending, coating or x-ray requirements• Negligible operational maintenance• Signi�cant lower cycle costs.• Enhanced operational durability and reliability• Improved safety and environmental management options• 100% corrosion free• No scaling• Increased �ow capacity compared to steel pipes• Uses industry connection systems

COMPOSITE PIPE TECHNOLOGY

NovaLine, high quality composite pipesNovaLine’s composite technology o�ers high temperature, high pressure and corrosion resistant pipe in long �exible spools.

NovaLine pipe is inner thermoplastic/thermoset pressure barrier, reinforced by high-strength �breglass, aramid �bre, steel wire rope embedded in an epoxy matrix, being application speci�c for oil/gas and water gathering, methanol injection and multiphase liquid transmission, including general and sour produced �uids and gases.

NovaLine’s long �exible spool lengths, enable cost e�ective and e�cient supply and installation options.

Economical and technical advantages• Design and manufactured to API-15S• Rapid deployment and installation capabilities• Application and construction compliant• No welding, �eld bending, coating or x-ray requirements• Negligible operational maintenance• Signi�cant lower cycle costs.• Enhanced operational durability and reliability• Improved safety and environmental management options• 100% corrosion free• No scaling• Increased �ow capacity compared to steel pipes• Uses industry connection systems

COMPOSITE PIPE TECHNOLOGY

Our material involves a guarantee of combination of �bres and resin systems resulting in superior resistance to impact damage and extreme environments while remaining cost e�ective.

Novafast composite tank technologies have demonstrated superior performance in several areas that need extra protection against corrosion.

Novafast can develop custom made products according to your project design and speci�cation, using our expertise in composite materials.

Novafast uses the following speci�cations for design and manufacture of composite structures:

• BS 6464• BS 7159• BS EN 1796• BS EN 14364• ISO 10639

In addition, Novafast can speci�cally design composite pipe or structures to meet client application requirements.

Applications

• Cooling Water Pipes Power Stations• Petrochemical and Oil Process Pipes• Chemical Process Pipes• Desalination Process Pipes• Waste Water Pipes• Water Pipelines• Geo Thermal• Mining

Advantages

• Corrosion Resistant• Lightweight• Superior Toughness• Superior Strength• Easier assembly and installation• Smoothness of the internal wall; minimizes P drops and scaling• Superiorr hydraulic performance to steel, ductile iron and concrete• Lower cost with better maintenance options

Tanks, Vessels and Structures

From yourprojectto reality

Products Line

GRP/GRETanks , Vessels andStructures

Our material involves a guarantee of combination of �bres and resin systems resulting in superior resistance to impact damage and extreme environments while remaining cost e�ective.

Novafast composite tank technologies have demonstrated superior performance in several areas that need extra protection against corrosion.

Novafast can develop custom made products according to your project design and speci�cation, using our expertise in composite materials.

Novafast uses the following speci�cations for design and manufacture of composite structures:

• BS 6464• BS 7159• BS EN 1796• BS EN 14364• ISO 10639

In addition, Novafast can speci�cally design composite pipe or structures to meet client application requirements.

Applications

• Cooling Water Pipes Power Stations• Petrochemical and Oil Process Pipes• Chemical Process Pipes• Desalination Process Pipes• Waste Water Pipes• Water Pipelines• Geo Thermal• Mining

Advantages

• Corrosion Resistant• Lightweight• Superior Toughness• Superior Strength• Easier assembly and installation• Smoothness of the internal wall; minimizes P drops and scaling• Superiorr hydraulic performance to steel, ductile iron and concrete• Lower cost with better maintenance options

Tanks, Vessels and Structures

From yourprojectto reality

Products Line

GRP/GRETanks , Vessels andStructures

Big projectswith big�nishings

NovafastCoating Systems

Products Line

Novafast series

Novafast 1000 is a high build coating for wear and corrosion applications. Can be used as a protective or structural coating, laminating resin for �breglass or as corrosion prevention coating in severe chemical environments.

Novafast coatings can be used across various surfaces, such as concrete, steel, etc. Its versatility provides a wide range of wear and corrosion protection across multiple applications from outdoor to severe chemical applications.

Novafast coatings are recommended where surfaces have signi�cant wear and impact. Novafast coatings resistance to physical and chemical damage make it ideal for a wide range of durable surface coatings and lining applications.

Application Bene�tsIn plants where Sulphuric Acid, Hydrocloric Acid and Caus-tic solutions are used, non-slip, acid proof and thermal shock resistant �oors are a necessity.

In facilities where high levels of hazardous chemicals may pollute the ground-water, Novafast products provide protection against spills and leakage.

Novafast Coatings are suitable for:

• Chemical processing applications• Food and beverage industries• Mining and mineral extraction• Water and waste treatment plants• Acid Plants – foundries and metal treatment• Meat processing plants and battery farms• Chemical storage and tank farms• Hydrocarbon processing industry

Novafast coatings’ rapid curing times present economical and practical alternatives in repairs and maintenance of factory of industrial plants during breakdowns or scheduled maintenance shutdowns.

Epoxy Systems

More Novafast products:

• Coatings• Linings• Grouts• Jointings• Waterproof Systems• Pipe Products• Hardners• Fabrics

www.novafast.com.au

Big projectswith big�nishings

NovafastCoating Systems

Products Line

Novafast series

Novafast 1000 is a high build coating for wear and corrosion applications. Can be used as a protective or structural coating, laminating resin for �breglass or as corrosion prevention coating in severe chemical environments.

Novafast coatings can be used across various surfaces, such as concrete, steel, etc. Its versatility provides a wide range of wear and corrosion protection across multiple applications from outdoor to severe chemical applications.

Novafast coatings are recommended where surfaces have signi�cant wear and impact. Novafast coatings resistance to physical and chemical damage make it ideal for a wide range of durable surface coatings and lining applications.

Application Bene�tsIn plants where Sulphuric Acid, Hydrocloric Acid and Caus-tic solutions are used, non-slip, acid proof and thermal shock resistant �oors are a necessity.

In facilities where high levels of hazardous chemicals may pollute the ground-water, Novafast products provide protection against spills and leakage.

Novafast Coatings are suitable for:

• Chemical processing applications• Food and beverage industries• Mining and mineral extraction• Water and waste treatment plants• Acid Plants – foundries and metal treatment• Meat processing plants and battery farms• Chemical storage and tank farms• Hydrocarbon processing industry

Novafast coatings’ rapid curing times present economical and practical alternatives in repairs and maintenance of factory of industrial plants during breakdowns or scheduled maintenance shutdowns.

Epoxy Systems

More Novafast products:

• Coatings• Linings• Grouts• Jointings• Waterproof Systems• Pipe Products• Hardners• Fabrics

www.novafast.com.au

Our next steps

199 Franklin StreetAdelaide SA 5000 Australia

Some of our Clients

Adelaide

South East Asia

Middle East

Africa

South America

North America

Russia

9 Europe

Central Asia

As part of Novafast’s global footprint strategy, we intend to establish 10 strategically located o�ces :

Our next steps

Some of our Clients

Adelaide

South East Asia

Middle East

Africa

South America

North America

Russia

9 Europe

Central Asia

As part of Novafast’s global footprint strategy, we intend to establish 10 strategically located o�ces :

novafast · novafast is a global company o˜ering cutting-edge technology in ... stress analysis....

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