01-0695d2 scm - introduction

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    INPUTS OUTPUTSOPERATIONS

    PeopleBuildingsRaw materialsEquipmentsInformation

    InvestmentEtc.

    GoodsServicesProfitsWasteWages

    Etc.

    ManufactureServeSupplyTransportSell

    TrainEtc.

    OPERATIONS RESULTS IN OUTPUT

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    DEMAND AND SUPPLY CYCLE

    CUSTOMERS

    SUPPLY OFPRODUCTS

    DEMAND FORPRODUCTS

    OPERATIONS

    OTHERINPUTS

    OTHEROUTPUTS

    PASSED TO CREATE

    PASSED TOARRANGE

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    ROLE OF LOGISTICS

    Internalsupplier

    Internalcustomer

    Operations within theorganization

    External supplier External customer

    MaterialsManagement

    Outbound

    LogisticsInbound

    Logistics

    Logistics

    http://www.driveinside.com/Research/PhotoGallery/Photos.aspx?Data=TWFrZUlEPTE4fE1vZGVsSUQ9Nzh8WWVhcj0yMDA4-tsaYUaKMYXCFqjKaQ%2fv3yA%3d%3d
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    LOGISTICS

    Logistics is the function responsible for the flowof materials from suppliers into an organization,through operations within the organization, andthen out to customers.

    The supply system includes the process ofplanning, implementing, and controlling theefficient, effective flow and storage of goods andservices from the organization from its place ofproduction to the place where it is required. Thissupply system is referred as LogisticsManagement.

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    MATERIALS

    Materials are all the things that anorganization moves to create its products.These materials can be:

    Tangible (such as raw materials) and

    Intangible (such as information).

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    Seedling Young Tree Mature Tree Logs

    Final Customer

    Small roll of

    Finished paper Large roll of paper

    Sheets of paper Packer Wholesaler Retailer

    Raw Paper Wood Pulp

    Grown bygardener

    Plantedby

    forester

    Felled by

    logger

    Chipped

    ProcessedProcessedFinishing

    Cutting

    Transport Transport Transport

    Purchase

    SUPPLY CHAIN FOR PAPER

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    EXAMPLE OF SUPPLY CHAIN

    WholesalerManufacturer Retailer

    Supplier

    Supplier

    Customer

    Customer

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    PROCESS OF SUPPLY CHAININTEGRATION

    Deliver Source Make Deliver Source Make Deliver Source DeliverMake Source

    Sub-supplier

    Supplier Enterprise Customer Sub-customer

    Enterprise Systems

    Steel Plant DLFIndividuals,CorporateIndian OILNTPC, L&T

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    SUPPLY CHAIN OF MILK

    FARMMILKTANKER

    COLLECTION

    Supplier

    Supplier

    Customer

    Customer

    DAIRY

    Supplier

    BOTTLINGPLANT

    Customer

    supplier

    Customer

    SUPERMARKET

    DISTRIBUTER

    Customer

    Customer

    CustomerSupplierSupplierManthan

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    SUPPLY CHAIN MANAGEMENT -DEFINITION

    A supply chain consists of activities and organizationsthat materials move through on their journey from initialsuppliers to final customers.

    As goods and services flow from supplier to producer tocustomer to final user, supply chain management isconcerned with the interfaces between organizations.

    SCM is the management of linkages betweenorganizations.

    SCM is a network of the manufacturers suppliers, andsuppliers suppliers on the one hand and customers andcustomers customers on the other hand.

    This network exists to ensure a free and smooth flow ofinformation, goods, services and profits among all itsparticipants.

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    OBJECTIVES OF SUPPLY CHAIN

    To reduce the physical supply chain links;

    To define supply chain responsibilities to acore service competency

    To decrease the time and cost of gettingend user customer products in requiredquantity at the place of requirements.

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    ACTIVITIES IN A SUPPLY CHAIN

    InitialSupplier

    3rd tierSupplier

    2nd tierSupplier

    1st tierSupplier

    Organization

    1st tiercustomer

    2nd tiercustomer

    3rd tiercustomer

    Finalcustomer

    Upstream activities

    Downstream activities

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    SUPPLY CHAIN AROUND A

    MANUFACTURER3

    rd

    tierSupplier

    2nd

    tierSupplier

    1st

    tierSupplier

    Manufacture

    1st tiercustomer

    2nd tierlcustomer

    3rd tierlcustomer

    MaterialSupplier

    ComponentSupplier

    Sub-assemblySupplier

    WholesalersRetailersEndusers

    http://www.driveinside.com/Research/PhotoGallery/Photos.aspx?Data=TWFrZUlEPTE4fE1vZGVsSUQ9Nzh8WWVhcj0yMDA4-tsaYUaKMYXCFqjKaQ%2fv3yA%3d%3d
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    SUPPLY CHAIN STAGES

    SupplierWholesaler

    / DistributorRetailer Customer

    Retailer Customer

    Wholesaler/ Distributer

    Supplier

    SupplierWholesaler/ Distributor

    CustomerRetailer

    Manufacturer

    Manufacturer

    Manufacturer

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    SUPPLY CHAIN STAGES-EXAMPLEOF CONSTRUCTION ACTIVITIES

    ACCRefractory,

    Wholesaler/ Distributor

    RetailerAnsalBuilder

    RetailerUnitech,

    DLF

    Wholesaler/ Distributer

    Supplier

    Indian OilWholesaler/ Distributor

    CustomerRetailer

    ManufacturerL&T

    Ultracement

    Manufacturer

    ManufacturerSaurashtra

    cementHathi Cement

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    MOVEMENT WITHOUT AWHOLESALER

    Factories

    24 routes

    customers

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    MOVEMENT WITH AWHOLESALER

    Factories

    3 routes inwards

    customers

    WHOLESALER

    8 routes outwards

    Using intermediaries simplifies the supply chain

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    BENEFITS OF WELL DESIGNEDSUPPLY CHAIN -1

    Best location of operations, regardless of thelocation of customers.

    Concentrating operations in large facilities,

    benefits of economies of scale obtained. Producers do not keep large stocks of finished

    goods, as the same are kept down the supplychain nearer to customers.

    Higher price discounts to wholesalers due tolarge order size.

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    BENEFITS OF WELL DESIGNEDSUPPLY CHAIN - 2

    Wholesaler keeps stocks of many suppliers, givingretailers a choice of goods.

    Wholesalers are near to retailers and have short leadtime.

    Retailers carry less stocks as wholesalers providereliable deliveries.

    Retailers can have small operations, giving a responsiveservice near to customers.

    Transport is simpler with fewer, larger deliveries thusreducing costs.

    Organization can develop expertise in specific types ofoperations.

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    ACTIVITIES OF LOGISTICS

    Procurement /purchasing

    Inwardtransport

    Receiving Warehousing

    Stock control Order picking Materials handling

    Outward

    transport

    Physicaldistribution of

    finished goods

    Recycling,returns, and

    waste disposal

    Locations communication