Role of Integrated Operations (IO)

in Asset Integrity

2013 Asset Integrity Forum

Kuala Lumpur

17th 18th September 2013

Dato Ir. Wan Hassan Wan Mamat. CEng. PEng.PETRONAS Carigali Sdn Bhd

2013 PETROLIAM NASIONAL BERHAD (PETRONAS)

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Asset Integrity Definition IO in relation to Asset Integrity (AI) How IO support AI Typical IO Framework Conclusion

Order of the Presentation

Definitions of AI and AIM

Asset Integrity

- ability of an asset to perform its required function

effectively and efficiently whilst protecting HSE.

Asset integrity management

- the means of ensuring the people, systems, processes

and resources that deliver integrity are in place and will

perform when required, over the whole asset lifecycle.

IO is foundation to the house of Asset Integrity

Integrated operations (IO)

- new approach (work processes) in performing

E&P activities facilitated by advance ICT,

providing collaboration, maximizing

production, with economic and HSE

consideration.

Source: Wikipedia and Engineering Dictionary

Asset Integrity - ability of an asset to perform its

required function effectively and efficiently whilst protecting HSE.

Asset integrity management - the means of ensuring the people,

systems, processes and resources that deliver integrity are in place and will perform when required, over the whole asset lifecycle.

Important Standards related to Asset Integrity

BSI PAS 55 : Asset Management Standard

(ISO 55000)

API RP 580 : Asset Integrity Management

API RP 581: Asset Integrity Management Technology

ISO 15926: Integration of Lifecycle Data for Process

Plant including Oil and Gas Production

Facilities

Evolution of Maintenance Philosophy

IO and AIM

Modeling &

Analysis

Equipments Health Check

Diagnosis (Look, Listen, Feel, Smell)

Data

(in Real-time)

Integrated Operations (IO)

Why do we need Real-time data?

Importance of Real-time Data- IO (and Real-Time) in Formula 1

Real-time monitoring and collaboration between driver, race engineer, pit crews and other specialists is crucial in winning the race.

IO Operating Model

Offshore

Local

Historian

Well/Production Data

Regional Offices

Facilities Data

Sub-surface /

Reservoir Data

Onshore Regional

Operation Center

(CWE)

Regional

Historian

Headoffice

HO Expert Support Collaboration Center

Collaborative Work Environment (CWE)

Modeling Analysis Integration Visualization Decision Making

Example of IO features which improve AI- Turbo-compressor monitoring.

Real-time

monitoringVibration points

Diagnosis, analysis and predictive

Abnormal status, e.g.

imbalance, misalignment etc.

Predict failure.

Recommend mitigation

Prolong uptime

Example of IO features which improve AI- Valve performance

Real-time

monitoring

Analysis and

predictive

Plan for mitigation

actions

Example of IO features which improve AI- Field Devices Diagnostic

Real-time

monitoring

Analysis and

predictive

Plan for mitigation

actions

IMPROVE ASSET MANAGEMENTBoost availability, flexibility and reliability to achieve better responsive to market fluctuation

OPTIMIZE OPERATIONS GLOBALLYIncrease visibility, mitigate risk and lower cost across supply chain

IMPROVE EXPLORATION AND PRODUCTION

Capture and process data to identify previously inaccessible reserves, improve well performance, and

optimize production SMART OILAND GAS

2-7% increase in production volume

5-15% decrease in drilling cost

5-9% increase in recovery factor

> 95% availability

5-20% reduction in losses

Source: OLF Report 2006

These can been achieved by becoming

Typical IO Framework

Instrument(Data source)

Assets

Integrated Modeling

Analysis & Visualization

Smart Decision

Reservoir Wells Processing Facilities & Utilities

Data Management

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BUSINESS OBJECTIVES

INCREASEDPRODUCTION

REDUCED COSTS

ENHANCED OIL RECOVERY

IMPROVEDHSE

Field Instruments / Monitoring and Control Systems

Data Storage and Retrieval / Data Management Systems

Engineering and Technical Application Softwares / Tools

Conclusion

IO implementation - Getting a buy-in from stakeholders is a challenge.

Service Providers capability and competency is another challenge.

IO plays a major role in Asset Integrity and Asset Integrity Management.

Thank you