Download - (05) Dato Ir Wan Hassan, Petronas (2)
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Role of Integrated Operations (IO)
in Asset Integrity
2013 Asset Integrity Forum
Kuala Lumpur
17th 18th September 2013
Dato Ir. Wan Hassan Wan Mamat. CEng. PEng.PETRONAS Carigali Sdn Bhd
2013 PETROLIAM NASIONAL BERHAD (PETRONAS)
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Asset Integrity Definition IO in relation to Asset Integrity (AI) How IO support AI Typical IO Framework Conclusion
Order of the Presentation
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Definitions of AI and AIM
Asset Integrity
- ability of an asset to perform its required function
effectively and efficiently whilst protecting HSE.
Asset integrity management
- the means of ensuring the people, systems, processes
and resources that deliver integrity are in place and will
perform when required, over the whole asset lifecycle.
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IO is foundation to the house of Asset Integrity
Integrated operations (IO)
- new approach (work processes) in performing
E&P activities facilitated by advance ICT,
providing collaboration, maximizing
production, with economic and HSE
consideration.
Source: Wikipedia and Engineering Dictionary
Asset Integrity - ability of an asset to perform its
required function effectively and efficiently whilst protecting HSE.
Asset integrity management - the means of ensuring the people,
systems, processes and resources that deliver integrity are in place and will perform when required, over the whole asset lifecycle.
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Important Standards related to Asset Integrity
BSI PAS 55 : Asset Management Standard
(ISO 55000)
API RP 580 : Asset Integrity Management
API RP 581: Asset Integrity Management Technology
ISO 15926: Integration of Lifecycle Data for Process
Plant including Oil and Gas Production
Facilities
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Evolution of Maintenance Philosophy
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IO and AIM
Modeling &
Analysis
Equipments Health Check
Diagnosis (Look, Listen, Feel, Smell)
Data
(in Real-time)
Integrated Operations (IO)
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Why do we need Real-time data?
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Importance of Real-time Data- IO (and Real-Time) in Formula 1
Real-time monitoring and collaboration between driver, race engineer, pit crews and other specialists is crucial in winning the race.
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IO Operating Model
Offshore
Local
Historian
Well/Production Data
Regional Offices
Facilities Data
Sub-surface /
Reservoir Data
Onshore Regional
Operation Center
(CWE)
Regional
Historian
Headoffice
HO Expert Support Collaboration Center
Collaborative Work Environment (CWE)
Modeling Analysis Integration Visualization Decision Making
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Example of IO features which improve AI- Turbo-compressor monitoring.
Real-time
monitoringVibration points
Diagnosis, analysis and predictive
Abnormal status, e.g.
imbalance, misalignment etc.
Predict failure.
Recommend mitigation
Prolong uptime
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Example of IO features which improve AI- Valve performance
Real-time
monitoring
Analysis and
predictive
Plan for mitigation
actions
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Example of IO features which improve AI- Field Devices Diagnostic
Real-time
monitoring
Analysis and
predictive
Plan for mitigation
actions
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IMPROVE ASSET MANAGEMENTBoost availability, flexibility and reliability to achieve better responsive to market fluctuation
OPTIMIZE OPERATIONS GLOBALLYIncrease visibility, mitigate risk and lower cost across supply chain
IMPROVE EXPLORATION AND PRODUCTION
Capture and process data to identify previously inaccessible reserves, improve well performance, and
optimize production SMART OILAND GAS
2-7% increase in production volume
5-15% decrease in drilling cost
5-9% increase in recovery factor
> 95% availability
5-20% reduction in losses
Source: OLF Report 2006
These can been achieved by becoming
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Typical IO Framework
Instrument(Data source)
Assets
Integrated Modeling
Analysis & Visualization
Smart Decision
Reservoir Wells Processing Facilities & Utilities
Data Management
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BUSINESS OBJECTIVES
INCREASEDPRODUCTION
REDUCED COSTS
ENHANCED OIL RECOVERY
IMPROVEDHSE
Field Instruments / Monitoring and Control Systems
Data Storage and Retrieval / Data Management Systems
Engineering and Technical Application Softwares / Tools
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Conclusion
IO implementation - Getting a buy-in from stakeholders is a challenge.
Service Providers capability and competency is another challenge.
IO plays a major role in Asset Integrity and Asset Integrity Management.
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Thank you