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Through Conduit Gate ValvesIntelligent engineering for extreme environments
PRECISION I RELIABILITY I PERFORMANCE06
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Contents
Introduction 01
20-year field proven 02
Features 04
Technical specifications 04
Contact 05
YEARS’ EXPERIENCE OF DESIGNING & DEVELOPING SUBSEA VALVES
Unlocking possibilitiesIt is 20 years since LB Bentley supplied the first small bore valve with API specification to the subsea industry.
Today, exploration is heading into remoter locations with deeper waters and more extreme conditions. Accessing reserves is becoming more challenging than ever before.
In order to enhance recovery rates cost-effectively, operators rely on their hardware. Reliable valves are a vital component of hardware requirements.
With two decades’ experience, we have the edge when it comes to designing and developing small bore subsea valves. We pioneered metal-to-metal sealing technology that reduces the risk of contamination and failure.
We employ some of the brightest minds in the industry to stretch the boundaries of design with creative engineering. The outcome is bespoke products that help engineers solve their design challenges. We like to think of it as a partnership approach.
Through Conduit Gate Valves 01
02 Through Conduit Gate Valves
20-year field provenWe take a collaborative approach with customers so we can tailor our valve solutions in line with their requirements. This might mean designing bespoke valves to optimise performance in a given application. It can also involve standardising core valve ranges in order to reduce lead times.
Small bore subsea valves are a critical component, not a commodity. LB Bentley apply sophisticated design principles and continually seek new ways to further enhance performance and reduce risk of failure.
Engineered for reliability
20 year-proven, our through conduit gate valves are the definition of reliability. They even tolerate contaminated, dirt-laden fluids that can make other types of valves vulnerable.
The core design feature is total metal-to-metal sealing within the valve cavity. That includes our patented metal-to-metal seal between seat and body. Our valves are unique in their ability to seal without the use of any non-metallic seals.
Internal components are precision-engineered to a finish and flatness superior to that generally applied to large valves. Both seat and gate are hard-faced: the gate is sprayed with tungsten carbide and the seat is inlaid with stellite or hard-faced with tungsten carbide.
We couple this with our patented static leaf spring design which ensures that the split gates are pre-loaded against the seat face. The pre-load is applied to the gate at the centre line of the seat so that the seat/gate contact is maintained at all times. This enables a low pressure gas-tight seal to be achieved without the aid of a lubricant or sealant injection.
Integral check valves can also be built into the valve inlet or outlet to provide a double barrier against the well fluid.
1 inch hydraulic gate valve with actuator
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Where necessary, we can provide purpose-designed hydraulic compensators. They seal directly onto the valve bonnet without the need for external pipework, providing a piston displacement function if a sea chest is not available.
These highly-engineered components add up to superior quality and reliability. This means safety and performance levels are second to none.
Compact & robust
Designed for use in restricted areas, our through conduit gate valve range is ideal for use on subsea Christmas trees, manifolds, pumps and pipeline equipment. Applications include methanol and chemical injection, annulus wing valves, test lines or pressure/temperature transducer isolation.
Fully compliant
Our valves undergo rigorous testing, over and above industry requirements. This includes a 600-cycle or 1,200-cycle lifecycle test programme (opening against full rated differential pressure) with low and high pressure gas testing to API 6A PSL 3G before and after cycling. Valves are compliant with current design and testing principles, including API 17D.
Through conduit gate valve manifold
Features Technical specifications
04 Through Conduit Gate Valves
Sizes
1/2 inch
1 inch
Service
Control fluids, well fluids containing H2S / CO2 gas, injection chemicals
Operating interface
Hydraulic operator with optional manual override
Manual tee-bar operation
ROV interface
Metal-to-metal seals
Seat/Gate
Seat/Body (patented)
Backseat
Bonnet and End Cover
Stem seals
Double barrier high integrity stem seals
Available connections
Threaded
Welded
Flanged
Manifold mounted
Multiple valves
Available in mono-block, e.g. double block and bleed or several valves as required for chemical injection manifolds.
Pressure ratings (standard valves)
5,000 psi
10,000 psi
15,000 psi
Operating depth
3,000 metres
Performance verification
Tested to API 6A appendix F PR2
Temperature range
Standard valves are available to operate in temperatures P-X (-20°F [-29°C] to +350°F [+176°C]).
However, many of our valves are undergoing requalification, so please contact us for the latest figures.
Design life
30 years
Hydraulic operating pressures
3,000 psi
5,000 psi
6,000 psi
Typical materials
NA 625
22% Duplex
25% Duplex
Available in API material classes FF to HH and NACE MR-0175/ISO 15156
Acceptable torque (without damage)
Manual and hydraulic override versions allow high torques (250 lb.ft. [340 Nm]) to be applied to the actuation stem without damage.
Low Torque, for diver intervention, and High Torque ROV Manual versions are available.
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Contact
We exceed required industry standards to future-proof our products and protect your investment.
We are part of Severn Glocon Group’s global valve engineering network.
We are LB Bentley. Contact us today to find out how we can work with you to maximise efficiency and safety in your subsea operations.
T. +44 (0)1453 733 060 F. +44 (0)1453 733 061
[email protected] www.lb-bentley.com
We understand the challenges of deep sea production and push boundaries to deliver intelligently engineered, bespoke small bore valves.
1 inch hydraulic gate valve with limit switches
1 inch hydraulic gate valve with compensator
UK Kingfisher Business Park London Road Stroud Gloucestershire GL5 [email protected] www.lb-bentley.com
T. +44 (0)1453 733 060 F. +44 (0)1453 733 061
The Severn Glocon Group policy is one of continuous improvement and
we reserve the right to modify these specification details without notice. Brochure design by verycreativepeople.co.uk
PRECISION I RELIABILITY I PERFORMANCE
Olympus Park Quedgeley Gloucester Gloucestershire GL2 4NF England
T. +44 (0)845 223 2040 F. +44 (0)845 223 2041 [email protected] www.severnglocon.com
01 Severn Glocon Group plc Gloucester England UK
Mars Valve UK Gloucester England UK
L.B.Bentley Stroud England UK
Ionex SG Nailsworth England UK
02 Severn Unival Brighouse England UK
03 Severn Subsea Technologies Redruth England UK
04 Severn Unival Widnes England UK
05 Severn Ball Valves Aberdeen Scotland UK
06 Severn Norway Bergen Norway
07 Severn Glocon Atlantic Canada Newfoundland Canada
08 Severn Glocon Calgary Canada
09 Severn Glocon Houston Texas USA
10 Severn Glocon Rio Brazil
11 Severn Valve Solutions Basra Iraq
12 Severn Glocon Saudi Arabia
13 Severn Glocon Doha Qatar
14 QTRCO SG Dubai
15 Severn Glocon FZE Dubai
16 Severn Glocon India Chennai India
17 Severn Glocon Kuala Lumpur Malaysia
18 Severn Glocon Australia Perth Australia
19 Severn Glocon Beijing China
20 Severn Glocon Seoul Korea
21 Severn Glocon Tokyo Japan
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