12/3/03 16-foot transonic tunnel test plan...12/3/03 16-foot transonic tunnel distribution: test...
TRANSCRIPT
12/3/03
16-FOOT TRANSONIC TUNNEL
DISTRIBUTION: TEST PLAN
280/Bare
280/Mills
(Revision 6, Dec. 3, 2003)
274/Moore
280/Boullianne
280/Fly
Advanced Precision Kill Weapons System (APKWS)
Model - Full Scale
280/Giuliana
280/Koeppel 16-FOOT TT TEST 583
280/Falman TUNNEL ENTRY DATE: 11/19/03
280/Thompson TUNNEL EXIT DATE: 11/25/03
280/Koons Approval: (Signature/Date)
280/Tumwa Lead Test Engineer:
Industry Customers (2)
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Table of Contents
1. GENERAL TEST INFORMATION ......................................................................................................1
1.1 Test Personnel ................................................................................................................................................................... 1 1.1.1 16-Foot Test Team ...................................................................................................................................................... 1 1.1.2 Research Team ............................................................................................................................................................ 1 1.1.3 Other Support Personnel ............................................................................................................................................. 1
1.2 Test Meeting Schedule ...................................................................................................................................................... 2
1.3 Test Meeting Objectives ................................................................................................................................................... 2
1.4 Test Documentation Required ......................................................................................................................................... 3 1.4.1 Customer Requirements Form .................................................................................................................................... 3 1.4.2 Test Plan ..................................................................................................................................................................... 3 1.4.3 Model Request Form ................................................................................................................................................... 3 1.4.4 Model Safety Report ................................................................................................................................................... 3 1.4.5 16-Foot TT Request for Support ................................................................................................................................. 3 1.4.6 Model Installation Form ............................................................................................................................................. 3 1.4.7 Post-test Debriefing .................................................................................................................................................... 3 1.4.8 Post-test Data Transmittal Letter ................................................................................................................................ 3
2. TEST PROGRAM ...................................................................................................................................3
2.1 Test Description ................................................................................................................................................................ 3 2.1.1 General Test Description ............................................................................................................................................ 3 2.1.2 Specific Test Objectives ............................................................................................................................................. 3 2.1.3 Test Classification ....................................................................................................................................................... 3
2.2 Test Matrix ........................................................................................................................................................................ 3 2.2.1 Tunnel Test Conditions ............................................................................................................................................... 3 2.2.2 Model Attitude Test Conditions .................................................................................................................................. 4 2.2.3 Other Model Test Parameters ..................................................................................................................................... 4 2.2.4 Customer-desired Data Amount .................................................................................................................................. 4 2.2.5 Facility Estimated Data Amount ................................................................................................................................. 4 2.2.6 Preliminary Test Matrix .............................................................................................................................................. 5 2.2.7 Configuration Schedule .............................................................................................................................................. 7
2.3 Pre-Test Assembly and Check-Out Procedures ............................................................................................................. 8 2.3.1 Model Preparation (Model Preparation Area/Model Build-up Bay) ........................................................................... 8 2.3.2 Model Tunnel Installation and Test-Section Check-out .............................................................................................. 8
2.4 Post-Test Procedures ........................................................................................................................................................ 8 2.4.1 Model Tunnel Removal and Check-out ...................................................................................................................... 8 2.4.2 Model Disassembly and Other End-of-Test Procedures ............................................................................................. 8
3. MODEL ....................................................................................................................................................9
3.1 Model Description ............................................................................................................................................................. 9 3.1.1 Brief Model Description ............................................................................................................................................. 9 3.1.2 General Model Geometry............................................................................................................................................ 9 3.1.3 Model Configuration/Geometric Variables ............................................................................................................... 11 3.1.4 Special Model Requirements/Characteristics............................................................................................................ 11 3.1.5 Model Surface Geometry Definition ......................................................................................................................... 11 3.1.6 Transition Location and Type Description ............................................................................................................... 11
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3.2 Model Hardware System ................................................................................................................................................ 11 3.2.1 Model Availability Date ........................................................................................................................................... 11 3.2.2 Model Hardware Drawing List ................................................................................................................................. 11 3.2.3 Model Consumables Summary ................................................................................................................................. 13
3.2.3.1 Fastener List ........................................................................................................................................................... 13 3.2.3.2 Pins/Keys ................................................................................................................................................................ 13 3.2.3.3 O-rings/Seal Material ............................................................................................................................................. 13 3.2.3.4 Filler Material List ................................................................................................................................................. 13 3.2.3.5 Transition Material List.......................................................................................................................................... 13
3.2.4 Model Support Points: Locations and Fittings .......................................................................................................... 13 3.2.5 Model Reference Surfaces ........................................................................................................................................ 13
3.3 Model Support Hardware .............................................................................................................................................. 13 3.3.1 Type of Support System ............................................................................................................................................ 13 3.3.2 Model Location in Test Section ................................................................................................................................ 13 3.3.3 Sketch of Model Installation in Test Section ............................................................................................................ 14 3.3.4 Model Support Hardware Summary ......................................................................................................................... 15 3.3.5 Instrumentation Routing Through Support System .................................................................................................. 15 3.3.6 Special Support Hardware Requirements ................................................................................................................. 15
3.4 Model Assembly, Calibration and Installation ............................................................................................................. 15 3.4.1 Model Assembly Instructions ................................................................................................................................... 15 3.4.2 Model Calibration Requirements .............................................................................................................................. 15 3.4.3 Model Build-up and Calibration Procedures ............................................................................................................. 15
3.5 Model System Integrity .................................................................................................................................................. 15 3.5.1 Model Systems Report .............................................................................................................................................. 15 3.5.2 Maximum Anticipated Aero Loads ........................................................................................................................... 16 3.5.3 Maximum Allowable Test Loads .............................................................................................................................. 16 3.5.4 Requirements for Actions if Allowable Loads Are Reached .................................................................................... 16 3.5.5 Hardware Re-certification (NDE) ............................................................................................................................. 16
3.6 Model Configuration Documentation Requirements (Photography/Video) .............................................................. 16 3.6.1 Model Assembly Documentation .............................................................................................................................. 16 3.6.2 Model Installation Documentation ............................................................................................................................ 16 3.6.3 Configuration Documentation ................................................................................................................................... 17 3.6.4 Safety Documentation ............................................................................................................................................... 17
3.7 Free-To-Roll Model Support System ............................................................................................................................ 18
4. MEASUREMENTS ...............................................................................................................................18
4.1 Measurement Details ...................................................................................................................................................... 18 4.1.1 Instrumentation Layout ............................................................................................................................................. 18
4.1.1.1 Instrumentation Hook-up Sheets............................................................................................................................. 19 4.1.1.2 Instrumentation Drawings ...................................................................................................................................... 21
4.1.2 Data Acquisition Parameters (16-Foot TT Standard)................................................................................................ 22 4.1.3 Special Test Data Acquisition Measurements/Parameters ........................................................................................ 22
4.2 Dependent Variable Reproducibility Requirements .................................................................................................... 22 4.2.1 Aerodynamic Parameters .......................................................................................................................................... 22 4.2.2 Steady State Pressure Data ........................................................................................................................................ 22 4.2.3 Unsteady Data ........................................................................................................................................................... 22 4.2.4 Temperature Data...................................................................................................................................................... 22
4.3 Expected Independent Variable Reproducibility Levels ............................................................................................. 22 4.3.1 Tunnel Parameters .................................................................................................................................................... 22
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4.3.2 Model Attitude .......................................................................................................................................................... 22 4.3.3 High Pressure Air ...................................................................................................................................................... 22 4.3.4 Remotely Positionable Devices ................................................................................. Error! Bookmark not defined.
4.4 Independent Variable Set Point Tolerance Requirements .......................................................................................... 23 4.4.1 Tunnel Conditions ..................................................................................................................................................... 23 4.4.2 Model Attitude .......................................................................................................................................................... 23 4.4.3 High Pressure Air ...................................................................................................................................................... 23 4.4.4 Remotely Positionable Devices ................................................................................................................................ 23
4.5 Uncertainty/Reproducibility Analysis ........................................................................................................................... 23 4.5.1 Pre-Test General Uncertainty and Reproducibility Predictions ................................................................................ 23 4.5.2 Within Test Reproducibility Plan ............................................................................................................................. 23 4.5.3 Post-Test Reproducibility Plan ................................................................................................................................. 23
5. INSTRUMENTATION SYSTEM REQUIREMENTS ......................................................................24
5.1 Facility Instrumentation ................................................................................................................................................. 24 5.1.1 Standard Tunnel Instrumentation (16-Foot TT) Flow Conditions: ........................................................................... 24 5.1.2 Standard Model Preparation Area Instrumentation (16-Foot TT) ............................................................................. 24 5.1.3 Additional Test Specific Facility Instrumentation .................................................................................................... 24
5.2 Model/Test Instrumentation .......................................................................................................................................... 24 5.2.1 Attitude Measurements ............................................................................................................................................. 24
5.2.1.1 Strut/Arc Sector Devices ......................................................................................................................................... 24 5.2.1.2 Model-Mounted Devices ......................................................................................................................................... 24 5.2.1.3 Special Calibration Instructions ............................................................................................................................. 25
5.2.2 Force/Moment Balances ........................................................................................................................................... 25 5.2.2.1 Balance Information ............................................................................................................................................... 25 5.2.2.2 Calibration Requirements ....................................................................................................................................... 25 5.2.2.3 Calibration Information ......................................................................................................................................... 25
5.2.3 Pressure Measurements ............................................................................................................................................. 26 5.2.3.1 Individual Transducers ........................................................................................................................................... 26 5.2.3.2 Modular Transducers (ESP) ................................................................................................................................... 26 5.2.3.3 Unsteady Pressure Measurements .......................................................................................................................... 26 5.2.3.4 Acoustic Measurements .......................................................................................................................................... 26
5.2.4 Temperature Measurements ...................................................................................................................................... 26 5.2.4.1 Static Temperature Measurements ......................................................................................................................... 26 5.2.4.2 Unsteady Temperature Measurements ................................................................................................................... 26
5.2.5 Electrical Measurements ........................................................................................................................................... 26 5.2.5.1 Voltage Power Supplies (Standard Tunnel Instrumentation) ................................................................................. 26 5.2.5.2 Fouling Strip ........................................................................................................................................................... 26 5.2.5.3 Position Measurements ........................................................................................................................................... 26 5.2.5.4 Accelerometers ....................................................................................................................................................... 26 5.2.5.5 Strain Gages ........................................................................................................................................................... 26
5.2.6 Flow Measurements .................................................................................................................................................. 26 5.2.6.1 Flow Measurement Systems .................................................................................................................................... 26 5.2.6.2 Flow Measurement System Instrumentation ........................................................................................................... 26 5.2.6.3 Other Flow Measurement Systems and Instrumentation ........................................................................................ 26
5.3 Optical Measurements .................................................................................................................................................... 27 5.3.1 Flow Visualization .................................................................................................................................................... 27 5.3.2 Pressure Sensitive Paint ............................................................................................................................................ 27 5.3.3 Laser Doppler Velocimetry ....................................................................................................................................... 27 5.3.4 Other Optical Instruments and Techniques ............................................................................................................... 27
5.4 Free-To-Roll Instrumentation ....................................................................................................................................... 27
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5.5 Instrumentation Provided By Facility ........................................................................................................................... 27 5.5.1 Force Measurement ................................................................................................................................................... 27 5.5.2 Pressure Measurement (static) .................................................................................................................................. 27 5.5.3 Angle Measurement Devices .................................................................................................................................... 27 5.5.4 Instrumentation Cables ............................................................................................................................................. 27 5.5.5 Unsteady Data Instrumentation, Signal Conditioning and Acquisition Equipment .................................................. 27 5.5.6 Miscellaneous Instrumentation ................................................................................................................................. 27
5.6 Instrumentation Provided By Customer ....................................................................................................................... 27 5.6.1 Force Measurement ................................................................................................................................................... 27 5.6.2 Pressure Measurement (static) .................................................................................................................................. 27 5.6.3 Angle Measurement Devices .................................................................................................................................... 27 5.6.4 Instrumentation Cables ............................................................................................................................................. 27 5.6.5 Unsteady Data Instrumentation, Signal Conditioning and Acquisition Equipment .................................................. 27 5.6.6 Miscellaneous Instrumentation ................................................................................................................................. 27
6. DATA ACQUISITION/REDUCTION REQUIREMENTS ..............................................................28
6.1 Facility Computer Hardware Requirements ................................................................................................................ 28 6.1.1 Data Acquisition Systems (Standard 16-Foot TT) .................................................................................................... 28 6.1.2 Model Control Systems (Standard 16-Foot TT) ....................................................................................................... 28 6.1.3 Other Systems Available:.......................................................................................................................................... 28
6.2 Customer Computer Hardware Requirements ............................................................................................................ 28 6.2.1 Data Analysis Systems .............................................................................................................................................. 28 6.2.2 Data Acquisition Systems ......................................................................................................................................... 28 6.2.3 Model Control Systems ............................................................................................................................................. 28 6.2.4 Other Systems ........................................................................................................................................................... 28
6.3 Data Reduction Requirements ....................................................................................................................................... 28 6.3.1 General Test Identification Information .................................................................................................................... 28 6.3.2 Tunnel Test Conditions ............................................................................................................................................. 28 6.3.3 Jet Exhaust Data ........................................................................................................................................................ 29 6.3.4 Model Attitude Data ................................................................................................................................................. 30 6.3.5 Balance/Aerodynamic Data ...................................................................................................................................... 30 6.3.6 Internal Drag/Exit Flow Data .................................................................................................................................... 32 6.3.7 Skin Friction Drag Data: ........................................................................................................................................... 32 6.3.8 Static Pressure Data .................................................................................................................................................. 32 6.3.9 Thrust Removal Data: ............................................................................................................................................... 32 6.3.10 Digital Constant Specifications ....................................................................................................................... 33
6.4 Real-time Computational and Display Requirements ................................................................................................. 33 6.4.1 Real-time Alphanumeric Display Requirements ....................................................................................................... 33 6.4.2 Real-time Computational Printing Requirements ..................................................................................................... 34 6.4.3 Real-time Plotting Templates Requirements............................................................................................................. 34 6.4.4 Data Parameters Required For Real-time Data Comparisons ................................................................................... 35
6.5 Post-run/Post-test Background Processed Data Requirements .................................................................................. 36 6.5.1 Data Parameters Required From Background Data Reduction ................................................................................. 36 6.5.2 Data Transmittal Format ........................................................................................................................................... 37 6.5.3 Post-run Data Transmittal Method ............................................................................................................................ 37 6.5.4 Post-run Plotting Templates Requested .................................................................................................................... 37 6.5.5 Post-test Data Transmittal Method............................................................................................................................ 37
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1. General Test Information
1.1 Test Personnel
1.1.1 16-Foot Test Team
Name Role/Title Telephone E-mail M/S
Bob Koons Test Project Engineer X41915 r.h.koons@larc 280
Vic Tumwa Alternate Test Engineer X49551 v.z.tumwa@larc 280
Bryan Falman Data Engineer X48630 b.e.falman@larc 280
Al Thompson Data Specialist X45609 a.w.thompson@larc 280
Joseph Moore Technician Supervisor X45945 j.w.moore@larc 274
Jeff Bullock Facility Coordinator X47381 j.w.bullock@larc 280
E. Ann Bare Facility Manager X43036 e.a.bare@larc 280
Gary Koeppel Instrumentation Coordinator X44804 g.e.koeppel@larc 280
Dave Boullianne Technical Team Leader X45053 s.d.buillianne@larc 280
Randy Fly Technical Team Leader X43051 r.r.fly@larc 280
Joe Giuliana Technical Team Leader X45601 s.j.giuliana@larc 280
1.1.2 Research Team
Name Role/Title Telephone Mailing address/E-mail
Peter Gendron BAE Systems 603-855-7742 [email protected]
Lamar Aumen US Army RDEC 256-876-4798 [email protected]
Ed Hardy BAE System 603-855-0208 [email protected]
Carla Machen General Dynamics ATP 870-798-2031 [email protected]
Chris Hoyt General Dynamics ATP 802-657-6677 [email protected]
Dean Slocum General Dynamics ATP 802-657-7487 [email protected]
Jim Keenan US Army RDEC 256-876-0116 [email protected]
Dan Thompson BAE Systems 603-885-3751 [email protected]
1.1.3 Other Support Personnel
Name Role/Title Telephone E-mail M/S
Greg Humphreys Automation control engineer X46980 g.l.humphreys@larc 442
John Casadevall Modcomp DAS programmer 865-0000 (289) N/A N/A
William Salyer (Sal) Photographer supervisor X43526 w.c.salyer@larc 425
Charlie Davidson MSE engineer X47134 c.a.davidson@larc 280
ETTD Cellular Instrumentation 879-5578 N/A N/A
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1.2 Test Meeting Schedule Meeting Name Meeting Time Meeting # First Meeting 11/10/03 M1
Initial Test Planning Meeting 11/10/03 M2
Preliminary Test Plan Review 11/17/03 R1
Pre-test Meeting 11/18/03 M3
Data Reduction 11/13/03
Test Readiness Review 11/17/03 R4
In-Test Review TBD R5
End-of Test Staff Debriefing 11/24/03 M5
1.3 Test Meeting Objectives
Meeting Name Meeting Objectives First Meeting -Present customer project ideas and objectives to LaRC staff
-Identify political, scheduling and priority issues
-Identify major elements of facility and instrumentation system
requirements
Initial Test Planning Meeting -Clarify test objectives
-Review model configuration options and status
-Review preliminary test matrix
-Establish support system configurations and options
-Review preliminary data reduction requirements
Preliminary Test Plan Review -Obtain consensus on modified test plan and schedule
-Obtain consensus on deliverables and resources schedule as describe in
“Preliminary Test Plan”
-Review instrumentation
-Review model design and fabrication
-Review other hardware fabrications
-Review facility modification needs
Pre-test Meeting -Review status of test preparation
-Review model buildup plans
-Review resource plan
-Identify incomplete preparation items
-Review safety items
Staff Briefing -Brief entire staff on test objectives
-Brief entire staff on test details
Test Readiness Review -Determine that facility safety and operational requirements
have been satisfied in order that testing can proceed
In-Test Review -Provide early customer feedback to line organization
management
End-of Test Staff debriefing -Review entire test process for this particular test
-Identify which aspects of test process that worked well and those that did
not
-Identify specific action items to be taken during close out
-To generate feedback and lessons-learned information to improve all
aspects of the wind tunnel test process
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1.4 Test Documentation Required
1.4.1 Customer Requirements Form
1.4.2 Test Plan
1.4.3 Model Request Form
1.4.4 Model Safety Report
1.4.5 16-Foot TT Request for Support
1.4.6 Model Installation Form
1.4.7 Post-test Debriefing
1.4.8 Post-test Data Transmittal Letter
2. Test Program
2.1 Test Description
2.1.1 General Test Description - Force and moment test for the Advanced Precision Kill Weapons System (APKWS) with 2-piece wing
configuration
- No Hinge Moment Measurement
- Evaluate and characterize new flaperon designs.
- Detail Aerodynamics performance
- Verify Controls Super Position.
2.1.2 Specific Test Objectives - Obtain force, moment, and dynamic data.
- Obtain shadowgraph data.
2.1.3 Test Classification Model Classification: Unclassified, Proprietary with Limited Access.
Data Classification: Unclassified, Proprietary with Limited Access.
Security Procedures: Unclassified, Proprietary with Limited Access.
2.2 Test Matrix
2.2.1 Tunnel Test Conditions
Parameter Schedule Set point tolerance
Mach number 0.65 to 1.2 ±0.01
Stagnation pressure N/A 16-Foot TT N/A 16-Foot TT
Stagnation temperature N/A 16-Foot TT N/A 16-Foot TT
Reynolds number N/A 16-Foot TT (3-4 million/ft) N/A 16-Foot TT
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2.2.2 Model Attitude Test Conditions
Parameter Schedule Set point tolerance
Alpha -9° to 9° ±0.10°
Beta N/A ±0.10°
Pitch -9.6 to 12 as required by Alpha ±0.10°
Roll -90° to 90° ±0.10°
2.2.3 Other Model Test Parameters
Parameter Schedule Set point tolerance
Pressure ratio N/A
Mass flow N/A
2.2.4 Customer-desired Data Amount Total number of configurations: 3
Number of data polars per configuration: TBD
Number of repeat data polars: TBD
Number of data points per data polar: TBD
Total number of data polars: TBD
Total number of test points: TBD
2.2.5 Facility Estimated Data Amount Total number of configurations: 3
Total number of data polars: 1980
Total number of test points: 7120
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2.2.6 Preliminary Test Matrix
6
7
F&m: Force & moment
Configuration Number Description
1 Full Tapered Flaperon
2 Full Tapered Flaperon w Fence
3 Something
4 Something else
2.2.7 Configuration Schedule See preliminary test matrix.
8
2.3 Pre-Test Assembly and Check-Out Procedures
2.3.1 Model Preparation (Model Preparation Area/Model Build-up Bay) Arrange for modification of required instrumentation cables.
Arrange for non-destructive evaluation of model support hardware to include: Short Sting Cone LD-44473-8,
16TT Sting Adaptor, sketch 1405, and Customer Supplied Sting
Arrange for non-destructive evaluation of required model hardware.
Inspect model hardware with customer upon receipt.
Conduct functional check on all wing instrumentation.
Assemble model support hardware on model cart in MPA.
Acquire (and leak check if necessary) following model instrumentation leads:
One balance cable and 8 (customer supplied) flaperon control cables.
Six 0.060” SS tubes for model cavity(2)/base pressures(4).
Two 22-gage wires for fouling strip circuit (one spare wire).
Check all electrical instrumentation cables for integrity.
Route following instrumentation leads through sting:
One balance cable and 8 (customer supplied) flaperon control cable2.
Six 0.060” SS tubes for model cavity(2)/base pressures(4).
Two 22-gage wires for fouling strip circuit (one spare wire).
Install balance in sting and check balance orientation (should be upright – balance pin on top).
Use sting deflections from Test 516
Plug side instrumentation holes in sting.
Attach cavity pressures and primary fouling strip to sting (see Customer for location).
Secure cables to sting and strut support.
Continue model assembly.
Begin model fairing when feasible.
Begin transition application if required for first configuration.
Check data acquisition set-up decks for errors; fix any errors.
2.3.2 Model Tunnel Installation and Test-Section Check-out Install support/model assembly on to strut head.
Connect all necessary instrumentation in strut head.
Check model-fouling circuit.
Conduct instrumentation functional checks.
Calibrate all necessary pressure transducers.
Leak check reference side for all transducers.
Level model upright,. Record relevant strut angle and AMS measurements.
Complete model assembly and fairing if necessary.
2.4 Post-Test Procedures
2.4.1 Model Tunnel Removal and Check-out Inspect transition and model fairing.
Disconnect all instrumentation leads.
Remove model support hardware from tunnel.
2.4.2 Model Disassembly and Other End-of-Test Procedures Remove the model from balance.
Disassemble model.
Inspect model hardware for damage with customer.
Perform sting deflections for NF, PM, RM, YM, and SF
Package model hardware in boxes properly.
Arrange for final data transfer requirements.
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3. Model
3.1 Model Description
3.1.1 Brief Model Description The model is an existing full-scale model of the APKWS with wings and wrap around tails. The model has
been tested at various wind tunnels. The model is fully metric and accepts an internal six-component strain-
gage balance
The Flaperons have removeable control surfaces.
3.1.2 General Model Geometry Model type: Force/moment (stability)
Model scale: 1/1
Wing area: 5.940 in Reference span: 2.75 in Body Diameter: 2.75 in
Total length: 73.78 in Total volume: TBD Total weight: TBD
Max. cross-sectional area: N/A
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APKWS
60 degree sweep
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3.1.3 Model Configuration/Geometric Variables 1. TBD
3.1.4 Special Model Requirements/Characteristics N/A
3.1.5 Model Surface Geometry Definition N/A
3.1.6 Transition Location and Type Description N/A
3.2 Model Hardware System
3.2.1 Model Availability Date 11/08/03
3.2.2 Model Hardware Drawing List APKWS DRAWINGS
Drawing Number Description
Dynetics - 33584MC011 Filler Block, Fin Section
Baseline Body
Dynetics - 33584MC003 Nut, Sting to balance
Dynetics - 33584MC004 Key, Balance Alignment
Dynetics - 33584MC005 Fairing, LCPK Sting
Dynetics - 33584MC006 Ring, Body Base
Dynetics - 33584MC007 Section, Fin Baseline
Dynetics - 33584MC007-2A Section, Lower Fin Baseline
Dynetics - 33584MC008-1A Section, Upper Fin Modified
Body
Dynetics - 33584MC008-2A Section, Lower Fin
Modified Body
Dynetics - 33584MC009 Fin, Baseline Body
Dynetics - 33584MC010 Fin, Modified Body
Dynetics - 33584MC021 Cap, Non Clocking
Dynetics - 33584MC013-A Housing, Balance
Dynetics - 33584MC015 Adapter, Balance
Dynetics - 33584MC016 Pin, Balance Adapter
Dynetics - 33584MC017-1 Plate, Leveling Base
Dynetics - 33584MC017-3 Plate, Moveable Leveling
Dynetics - 33584MC017-5 Block, Leveling Plate
Dynetics - 33584MC017-7 Plate, Leveling Small
Dynetics - 33584MC018 Section, Body Bearing
Dynetics - 33584MC019-B Section, Body Aft
Dynetics - 33584MC020 Cap, Clocking
Dynetics - 33584MC012 Filler Block, Fin Section,
Modified Body
Dynetics – No Number Assembly Drawing
Dynetics - 33584MC023 Outer Sleeve, Bearing
Dynetics - 33584MC024 Ring, Split Bearing, Cap
Dynetics - 33584MC025 Jam Nut, Bearing, Inside
Dynetics - 33584MC025-A Jam Nut, Bearing, Inside
Dynetics - 33584MC026-A Jam Nut, Bearing, Outside
Dynetics - 33584MC027 Adapter, Tracor
Dynetics - 33584MC044 Insulator, Sting Split
Dynetics - 33584MC045 Ring, Split Grounding
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Drawing Number Description
Dynetics - 33584MC049 Nut, Bearing, Inside
Dynetics - 33584MC050 Nut, Bearing, Outside
Dynetics - 33584MC052 Ring, Outer Bearing,Race
Dynetics - 33584MC022 Inner Sleeve Bearing
TUNNEL FITTINGS DRAWINGS
Drawing Number Description
NASA 16’ Users Guide -LD-44473-8 Butt: Short Sting Cone
NASA 16’ Users Guide - Sketch 1405 fig II-23 Adapter Cone to Sting
Dynetics - 33584MC002 Sting, LCPK
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3.2.3 Model Consumables Summary
3.2.3.1 Fastener List
Size Length Type
(SHCS/FHSS)
Quantity
Required
Quantity
Available
Torque(in-lb) Reference
Drawings
4-40 TBD FHSS (82°) 13 NASA Supplied 6.6 33584MC007
4-40 TBD FHSS (82°) 3 NASA Supplied 6.6 33584MC009
2-56 TBD FHSS (82°) 1 NASA Supplied 3.2 33584MC013
4-40 TBD SCHS 2 NASA Supplied 15 33584MC013
8-32 TBD SCHS 2 NASA Supplied 52 33584MC013
8-32 TBD SCHS 8 NASA Supplied 52 33584MC013
4-40 TBD SCHS 4 NASA Supplied 15 33584MC018
4-40 TBD FHSS (82°) 24 NASA Supplied 6.6 33584MC027
8-32 TBD FHSS (82°) 8 NASA Supplied 21 33584MC036
NOTE: Partial list of fasteners (lengths in red to be cut to required length during build up)
3.2.3.2 Pins/Keys
Hardware Type
(Pin/Key)
Size, type and length Quantity Required Quantity Available Reference Drawing
Pin Leveling Plate 0.1875”
x 0.75”
1 Customer Supplied 33585MC017
Pin Special (Balance to
Model) 0.25 Dia.
2 Custom Made by
Modern Machine
33585MC017
Pin Special (Balance to
Cage) 0.25 Dia.
2 Custom Made by
Modern Machine
33585MC017
Key Special (Balance) 1 Customer Supplied 33585MC017
3.2.3.3 O-rings/Seal Material N/A
3.2.3.4 Filler Material List Will require body filler for major fairing and dental plaster for screw holes.
3.2.3.5 Transition Material List N/A
3.2.4 Model Support Points: Locations and Fittings Model lifting points are not available.
3.2.5 Model Reference Surfaces The cover hatch over the balance is to be removed and a removable leveling plate will be used at that location to
set the model to zero. Model will be leveled with AMS pitch/roll package as well as verification with facility
double bubble level.
3.3 Model Support Hardware
3.3.1 Type of Support System Straight sting.
3.3.2 Model Location in Test Section
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Model balance moment center is located at approximately T.S. 133.324
Model moment reference center is located at approximately T.S. 133.324
Model nose is located at approximately T.S. TBD
Model base is located at approximately T.S: TBD
3.3.3 Sketch of Model Installation in Test Section The installation of the model is standard. Since no model lifting points available, will have to use support
system lifting points.
Model Location in 16-Foot Transonic Tunnel
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3.3.4 Model Support Hardware Summary
Hardware Description
Part Description/
Drawing Number
User Guide
Page No.
Magnaflux
Date
Butt: Short Sting Cone LD-44473-8 45 11/13/03
Adapter Cone to Sting Sketch 1405 fig II-23 58 11/13/03
Sting Customer Supplied N/A 11/13/03
Primary balance 1612 N/A N/A
3.3.5 Instrumentation Routing Through Support System Internal to sting:
One balance cable and 8 flaperon control cables.
Six 0.060” SS tubes for model cavity/base pressures.
Two 22-gage wires for fouling strip circuit (one spare wire).
3.3.6 Special Support Hardware Requirements N/A
3.4 Model Assembly, Calibration and Installation
3.4.1 Model Assembly Instructions Standard fastener installation techniques to be used on each model component.
3.4.2 Model Calibration Requirements N/A
3.4.3 Model Build-up and Calibration Procedures Sting bending required.
3.5 Model System Integrity
3.5.1 Model Systems Report Report Number (name): BAE-PG-110301 (APKWS Stress Analysis Report Update)
LAPG 1710.15 compliance: Yes
Reviewed by MSE: Yes
Reviewed by FSH: Yes
Model problem areas: None
Support system problem areas: None.
Sting divergence: None.
16
3.5.2 Maximum Anticipated Aero Loads
Per TBD (includes dynamic loads) Maximum Model Design Loads from analysis by Charlie Davidson
Variable
Maximum
Aero Loads
Maximum Model
Design Loads
Maximum
Balance Loads
Normal force ±N/A ±N/A lbs ±1200 lbs
Axial force ±N/A + N/A lbs ±250 lbs
Pitching moment ±N/A ± N/A in-lbs ±2000 in-lbs
Rolling moment ±300
± 300 in-lbs ± 1000 in-lbs
Yawing moment ±N/A ± N/A in-lbs ± 2000 in-lbs
Side force ±N/A ± N/A lbs ± 500 lbs
3.5.3 Maximum Allowable Test Loads
Variable Maximum Value Limitation
Normal force ±420 Sting Limit
Axial force ±250 Balance
Pitching moment ±2000 Balance
Rolling moment ±300 Tail and wing limit
Yawing moment ±2000 Balance
Side force ±420 Sting limit
Subject to [(35.9*NF+PM)2 + (35.9*SF +YM)
2]
1/2 <= 15090 in-lb
3.5.4 Requirements for Actions if Allowable Loads Are Reached
New standard BDDU Procedures (posted on operator’s panel)
A RED indicator (1.00+ overload) on any internal balance component at any requires
the following action:
(1) Stop the event that led to red indicator activation.
(2) Reduce alpha immediately if a straight alpha polar, otherwise reduce Mach number.
(3) Press Reset on BDDU panel.
(4) Inform the Lead Technician and Test Engineer.
Everyone has a shared responsibility to communicate with the lead technician and the test
engineer to ask for guidance if they are unclear about procedure or if they recognize the
existing procedures are inadequate for the safe conduct of the test program.
If the MPSS2 trips and drops Mach number, then the MPSS2 should be reset and model angle adjusted to a safe
condition before restoring Mach number.
3.5.5 Hardware Re-certification (NDE) Model hardware: NDE critical model parts as determined by FSH.
Support hardware: NDE all required support hardware.
Problems: TBD
3.6 Model Configuration Documentation Requirements (Photography/Video)
3.6.1 Model Assembly Documentation Digital pictures may be required.
3.6.2 Model Installation Documentation Official model installation photographs will be arranged with photo lab.
17
3.6.3 Configuration Documentation Digital pictures are required.
3.6.4 Safety Documentation Standard video images during wind-on tunnel operations.
18
3.7 Free-To-Roll Model Support System Not required
NOTE: FAILURE OF THE BRAKING SYSTEM IS NOT A SAFETY ISSUE.
IF THE BRAKING SYSTEM FAILS AND THE MODEL ROTATES, THE
PROCEDURE WILL BE TO BRING MODEL ATTITUDE TO 0° AND
REDUCE TUNNEL SPEED.
4. Measurements
4.1 Measurement Details
4.1.1 Instrumentation Layout (See following pages:)
19
4.1.1.1 Instrumentation Hook-up Sheets
TUNNEL INSTRUMENTATION HOOK-UP SHEET
16-FOOT TRANSONIC TUNNEL TEST NO. 583 DATE: 11/17/03 Page 1 of 3
Chan.
Number Variable Name
EU
Units
Instr.
Size
mV
Range Limits Instrument Location
Orifice
Number
Strut Head
Number Reference
EU
Conversion
Chan.
Type
513 TV1.1 DEGF 400 RTD MCV 1/Rm 118 LIN DIG
514 TV1.2 DEGF 400 RTD MCV 1/Rm 118 LIN DIG
515 TV2.1 DEGF 400 RTD MCV 2/Rm 118 LIN DIG
516 TV2.2 DEGF 400 RTD MCV 2/Rm 118 LIN DIG
526 POSSTR DEG -10/25 Encoder Strut Arc Sector LIN DIG
527 POSROL DEG ±180 Encoder Strut Head LIN DIG
528 MFOUL AOR Fouling Circuit Model/Strut Head LIN DIG
529 CTLDIG1 NONE Digital Controls Control Room DIG
530 CTLDIG2 NONE Digital Controls Control Room DIG
531
532
533 PTSON PSIA 20 Absolute Ruska Rm 120 (Snake Pit) LIN DIG
534 PTKSON PSIA 20 Absolute Ruska Rm 120 (Snake Pit) LIN DIG
535 PTH PSIA 20 Differential Ruska Ctrl. Rm. (Inst.Racks) LIN DIG
536 PTANKH PSIA 20 Differential Ruska Ctrl. Rm. (Inst.Racks) LIN DIG
0 PTKFARM PSIA 2000 160 PSIA transducer Rm 118 COEF3 NEFF
1 PA PSIA 15 80 PSIA transducer Rm 120 (Snake Pit) LIN NEFF
2 PTG PSIA ±0.5 20 PSIG transducer Rm 120 (Snake Pit) PA LIN NEFF
3 PTANKG PSIA ±10 40 PSIG transducer Rm 120 (Snake Pit) PTG LIN NEFF
4 RT2 DEGF 200 2560 RTD Turning Vane 4 LIN NEFF
5 RT5 DEGF 200 2560 RTD Turning Vane 4 LIN NEFF
6 TDP DEGF -60 160 Dewpoint Sensor Turning Vane 4 LIN NEFF
7 TREF DEGF 200 10 T/C Reference Rm 120 (Snake Pit) COEF3 UTREF
8 RPM1 RPM 372 10240 Motor House 1 LIN NEFF
9 RPM2 RPM 372 10240 Motor House 2 LIN NEFF
10 MOPOW HP 60 160 Drive Control LIN NEFF
11 DELFL MIN 42 160 Test Section LIN NEFF
12 CRPM RPM 552 160 ARS LIN NEFF
13 POS10V % 100 160 ARS LIN NEFF
14 SHPITCH DEG -10/+25 160 Q-flex Strut Head SHPITCH ASIN NEFF
15 POSROLP DEG -95/185 5120 -95/185 Potentiometer Strut Head ROLLPOT COEF4 NEFF
20
TUNNEL INSTRUMENTATION HOOK-UP SHEET
16-FOOT TRANSONIC TUNNEL TEST NO. 583 DATE: 11/17/03 Page 2 of 3
Chan.
Number Variable Name
EU
Units
Instr.
Size
mV
Range Limits Instrument Location
Orifice No./
Tube No.
Strut Head
Number Reference
EU
Conversion
Chan.
Type
16 VOTB1 MV 10000 5120 Power Supply Ctrl. Rm. (Inst.Racks) LIN NEFF
17 NFMV MV 10 TBD lb TBD Balance Model Balance-1 LIN2 NEFF
18 AFMV MV 10 TBD lb TBD Balance Model Balance-1 LIN2 NEFF
19 PMMV MV 10 TBD in lb TBD Balance Model Balance-1 LIN2 NEFF
20 RMMV MV 10 TBD in lb TBD Balance Model Balance-1 LIN2 NEFF
21 YMMV MV 10 TBD in lb TBD Balance Model Balance-1 LIN2 NEFF
22 SFMV MV 10 TBD lb TBD Balance Model Balance-1 LIN2 NEFF
23 VOTP1 MV 10000 5120 Power Supply Ctrl. Rm. (Inst.Racks) LIN NEFF
24 VOTP2 MV 10000 5120 Power Supply Ctrl. Rm. (Inst.Racks) LIN NEFF
25 RT3 DEGF 200 2560 RTD Turning Vane 4 LIN NEFF
26 RT4 DEGF 200 2560 RTD Turning Vane 4 LIN NEFF
27
28
29
30
31 FLAP1 ±50 DEG 10 K pot 10240 TBD Flap Encoder Model G&C Section LIN2 NEFF
32 FLAP2 ±50 DEG 10 K pot 10240 TBD Flap Encoder Model G&C Section LIN2 NEFF
33 FLAP3 ±50 DEG 10 K pot 10240 TBD Flap Encoder Model G&C Section LIN2 NEFF
34 FLAP4 ±50 DEG 10 K pot 10240 TBD Flap Encoder Model G&C Section LIN2 NEFF
35
36
37
38
39
40
41 PBASE1 PSIA ±5 40 PSID transducer Model Base Top 1 22 PTANK LIN2 NEFF
42 PBASE2 PSIA ±5 40 PSID transducer Model Base R 2 25 PTANK LIN2 NEFF
43 PBASE3 PSIA ±5 40 PSID transducer Model Base Bottom 3 36 PTANK LIN2 NEFF
44 PBASE4 PSIA ±5 40 PSID transducer Model Base L 4 46 PTANK LIN2 NEFF
45 PBASE5 PSIA ±5 40 PSID transducer Model Cavity R 5 47 PTANK LIN2 NEFF
46 PBASE6 PSIA ±5 40 PSID transducer Model Cavity L 6 48 PTANK LIN2 NEFF
47
48
21
TUNNEL INSTRUMENTATION HOOK-UP SHEET
16-FOOT TRANSONIC TUNNEL TEST NO. 583 DATE: 11/17/03
Page 3 of 3
Chan.
Number Variable Name
EU
Units
Instr.
Size
mV
Range Limits Instrument Location
Orifice No./
Tube No.
Strut Head
Number Reference
EU
Conversion
Chan.
Type
49 NEFF
50 NEFF
51 NEFF
52 NEFF
53 NEFF
54 NEFF
55 NEFF
56 NEFF
57 NEFF
58 NEFF
59 NEFF
60 NEFF
61 NEFF
62 NEFF
63 NEFF
4.1.1.2 Instrumentation Drawings N/A
22
4.1.2 Data Acquisition Parameters (16-Foot TT Standard) Signal Conditioner: NEFF 620
Samples/second: 10
Number of samples: 50
4.1.3 Special Test Data Acquisition Measurements/Parameters Continuous flow data, change filter settings to reflect.
4.2 Dependent Variable Reproducibility Requirements
4.2.1 Aerodynamic Parameters N/A
4.2.2 Steady State Pressure Data N/A
4.2.3 Unsteady Data N/A
4.2.4 Temperature Data N/A
4.3 Expected Independent Variable Reproducibility Levels
4.3.1 Tunnel Parameters Mach number: ±0.002
Total pressure: ±0.002 psi
Static pressure: ±0.002 psi
Dynamic pressure: ±0.002 psi
Total Temperature ±0.1° F
Reynolds number: ±1000
4.3.2 Model Attitude Alpha: ±0.05° Roll: ±0.1°
4.3.3 Remotely Positionable Devices Flaperons
4.3.3 High Pressure Air N/A
23
4.4 Independent Variable Set Point Tolerance Requirements
4.4.1 Tunnel Conditions Mach number: ±0.002
4.4.2 Model Attitude
Arcsector/Strut:
Alpha: ±0.05°
For pitch polars (beta 0°):
Alpha: ±0.05° Roll: ±0.10°
For alpha polars (beta ≠ 0°):
Alpha: ±0.05° Roll:±0.10°
For beta polars:
Alpha: ±0.05° Roll: ±0.10°
4.4.3 High Pressure Air N/A
4.4.4 Remotely Positionable Devices N/A
4.5 Uncertainty/Reproducibility Analysis
4.5.1 Pre-Test General Uncertainty and Reproducibility Predictions The research engineer has not requested this analysis.
4.5.2 Within Test Reproducibility Plan N/A
4.5.3 Post-Test Reproducibility Plan N/A
24
5. Instrumentation System Requirements
5.1 Facility Instrumentation
5.1.1 Standard Tunnel Instrumentation (16-Foot TT) Flow Conditions: Flow Conditions:
Measurement Variable Name Transducer type
Stagnation pressure PTH
PTSON
PTG
Differential Ruska
Absolute Ruska
0.5-psid pressure transducer
Tank pressure PTANKH
PTKSON
PTANKG
Differential Ruska
Absolute Ruska
10-psid pressure transducer
Stagnation temperature RT2-5 Platinum resistance temperature detector
Dewpoint temperature TDP Hydrometer dewpoint monitor
Fan motor speed RPM1, RPM2 -
Fan motor power MOPOW -
Test section flat deflection DELFL -
ARS speed CRPM -
ARS valve position POS10V -
Reference Measurements:
Measurement Variable Name Transducer Type
Atmospheric pressure PA 15-psia pressure transducer
Universal T/C reference TREF Solid state temperature reference
5.1.2 Standard Model Preparation Area Instrumentation (16-Foot TT) Reference Measurements:
Measurement Variable Name Transducer Type
Test chamber pressure PTH Absolute Ruska
Universal T/C reference TREF Solid state temperature reference
5.1.3 Additional Test Specific Facility Instrumentation N/A
5.2 Model/Test Instrumentation
5.2.1 Attitude Measurements Primary measurement method: Strut measurements and sting deflections.
5.2.1.1 Strut/Arc Sector Devices
Transducer type
DAS
name
Location
of transducer
Measurement
axis (pitch/roll)
Calibration
requirements
Mechanical encoders POSSTR
POSROL
Arc sector
Strut head
Pitch
Roll
See instructions below.
See instructions below.
Potentiometers POSROLP Strut head Roll See instructions below.
Q-flex SHPITCH Strut head Pitch See instructions below.
5.2.1.2 Model-Mounted Devices N/A
25
5.2.1.3 Special Calibration Instructions Will be using calibration constants for SHPITCH obtained on 8/8/2003.
SHPITCH (3.061013E-01,2.701683E+02,-6.556903E-02)
Will be using calibration constants for POSROLP obtained on 8/8/2003.
POSROLP (2.645384E+02,-8.691171E-02,-2.394061E-06,7.745605E-10,-8.194220E-14)
Will be using calibration constants for POSROL obtained on 8/8/2003.
POSROL (-0.076871,294.536469)
Will be using calibration constants for POSSTR obtained on 8/8/2003.
POSSTR (0.0105808,-26.563820)
5.2.2 Force/Moment Balances
5.2.2.1 Balance Information
Primary Second Third Fourth Fifth
Balance type (NASA/Task) NASA
Balance designation 1612
Calibration date (most recent) TBD
Number of components 1
Component range: NF ±1200
AF ±250
PM ±2000
RM ±1000
YM ±2000
SF ±500
Wiring (parallel/non-parallel)
and routing thru support system
Parallel
Thru strut
Attachment method Standard
Facility adapter type required Standard
Mounting orientation in support
hardware or relative to primary
Standard
(0° roll)
Linkage method
(second thru fifth balances)
N/A
5.2.2.2 Calibration Requirements Calibration type: Sting deflections.
Standard hardware: None.
Special hardware: 1612 balance calibration hardware.
Weights required:
Component Loadings
NF 400
AF N/A
PM 1600
RM 320
YM 1600
SF 400
5.2.2.3 Calibration Information See Test Notebook for Balance Calibration Data
26
5.2.3 Pressure Measurements
5.2.3.1 Individual Transducers
Transducer
size/type
No.
Measurement type
Reference
pressure
Tube
routing
Calibration
requirements
5-psid 4 Model base pressure PTANK Internal to sting In-situ
5-psid 2 Model cavity pressure PTANK Internal to sting In-situ
5.2.3.2 Modular Transducers (ESP) N/A
5.2.3.3 Unsteady Pressure Measurements N/A
5.2.3.4 Acoustic Measurements N/A
5.2.4 Temperature Measurements
5.2.4.1 Static Temperature Measurements Note: Balance Thermocouples are not available for this balance
Transducer type
(IC, CA, CC, RTD)
Measurement type
Wire size/number
Wire
routing
N/A N/A N/A N/A
5.2.4.2 Unsteady Temperature Measurements N/A
5.2.5 Electrical Measurements
5.2.5.1 Voltage Power Supplies (Standard Tunnel Instrumentation)
Measurement Variable Name Transducer Type
Balance voltage VOTB1 10-volt power supply
Strain gage voltage VOTP1, VOTP2 10-volt power supply
5.2.5.2 Fouling Strip
One fouling strip located at model base that will built in two stages. Contact test engineer for
specific details.
5.2.5.3 Position Measurements N/A
5.2.5.4 Accelerometers N/A
5.2.5.5 Strain Gages N/A
5.2.6 Flow Measurements
5.2.6.1 Flow Measurement Systems N/A
5.2.6.2 Flow Measurement System Instrumentation N/A
5.2.6.3 Other Flow Measurement Systems and Instrumentation N/A
27
5.3 Optical Measurements
5.3.1 Flow Visualization Tunnel Shaddowgraph system will be used if available (tapes needed for recording).
5.3.2 Pressure Sensitive Paint N/A
5.3.3 Laser Doppler Velocimetry N/A
5.3.4 Other Optical Instruments and Techniques None.
5.4 Free-To-Roll Instrumentation
N/A
5.5 Instrumentation Provided By Facility
5.5.1 Force Measurement 1612 Balance plus cable
5.5.2 Pressure Measurement (static) Six 5-psid-pressure transducers.
5.5.3 Angle Measurement Devices Strut head pitch Q-flex and roll potentiometer, strut head roll and pitch encoders.
5.5.4 Instrumentation Cables Fouling wires.
5.5.5 Unsteady Data Instrumentation, Signal Conditioning and Acquisition Equipment N/A
5.5.6 Miscellaneous Instrumentation N/A
5.6 Instrumentation Provided By Customer
5.6.1 Force Measurement N/A.
5.6.2 Pressure Measurement (static) N/A
5.6.3 Angle Measurement Devices N/A
5.6.4 Instrumentation Cables Flaperon Control Cables
5.6.5 Unsteady Data Instrumentation, Signal Conditioning and Acquisition Equipment N/A
5.6.6 Miscellaneous Instrumentation Flaperon control instrumentation
28
6. Data Acquisition/Reduction Requirements
6.1 Facility Computer Hardware Requirements
6.1.1 Data Acquisition Systems (Standard 16-Foot TT) MODCOMP OA
6.1.2 Model Control Systems (Standard 16-Foot TT) MODCOMP OA/INTEL
6.1.3 Other Systems Available: None
6.2 Customer Computer Hardware Requirements
6.2.1 Data Analysis Systems One Mac OS compatible PC and one DOS compatible to be supplied by facility.
In addition, analysis capability resides on the background data reduction UNIX computer.
6.2.2 Data Acquisition Systems None
6.2.3 Model Control Systems Customer will be supplying a control system for flaperon movement
6.2.4 Other Systems Network connectivity for customer supplied PC’s.
6.3 Data Reduction Requirements
6.3.1 General Test Identification Information
Variable Description Variable Name/Initial Value
Test number TEST=583
Run number RUN
Batch number BATCH
Point number SEQUENCE
Date of test point MONTH:DAY:YEAR
Time of test point HOUR:MINUTE (special format – see below)
Special Computational requirements
AERODYNAMIC CONSTANTS
SREF = 5.94
DREF = 2.75
XRMP = 26.88
UNCORRECTED MODEL FORCE COEFFICIENT
CAU = CA1 + CABASE
PITCH CENTER OF PRESSURE
XCPNR = ((CN1 * XRMP/DREF) - CMY1)/CN1
YAW CENTER OF PRESSURE
YCPNR = ((CY1 * XRMP/DREF) - CMZ1)/CY1
AEROBALLISTIC ANGLES
ALPT = THETA + THETAUP
ALPHAB = ATAN(TAN(ALP) * COS(MODROLL))
BETAB = - ATAN(TAN(ALPT) * DIN(MODROL))
29
APHI = ACOS(SIN(THETA) / SQRT(1 - (COS(THETA)) ^ 2)) + PHI
AERO BALLISTIC COEFFICIENT
CNNR = CN1 * COS(MODROL)-CY1 * SIN(MODROL)
CNNR = CY1 * COS(MODROL)+CN1 * SIN(MODROL)
CNNR = CMY1* COS(MODROL)-CMZ1* SIN(MODROL)
CNNR = CMZ1 * COS(MODROL)+CMY1* SIN(MODROL)
MISC.
CTIME = 100 * HOUR + MINUTE
6.3.2 Tunnel Test Conditions
Data Reduction Input Parameters
Variable Description Variable Name/Initial Value
Mach number code MCODE=5
Total temperature constants T(2,3,4)=1.0; T(1,5)=0.0
Model reference chord length REFL=0.22917 ft
Special Computational Requirements
6.3.3 Jet Exhaust Data N/A
30
6.3.4 Model Attitude Data
Data Reduction Input Parameters
Measurement methods: Strut measurements, and sting deflections.
Measurement Equations:
STRUT MEASUREMENTS:
THETAS = SHPITCH
PHIS = POSROLP+DROLL
Where DROLL is strut offset angle
Sting Deflection Constants:
Variable Description Variable Name/Initial Value
Normal force deflection THEDN1=0.009113250
Axial force deflection THEDA1=0.0
Pitching moment deflection THEDP1=0.000414250
Rolling moment deflection PHIDR1=0.000616250
Yawing moment deflection PSIDY1=0.000441312
Side force deflection PSIDS1= 0.0009037500
Corrections
Up-flow angles: 0.1
Side-flow angles: 0.1
6.3.5 Balance/Aerodynamic Data
Data Reduction Input Parameters
General Balance Information:
Variable Description Variable Name/Initial Value
Number of balances NUBAL=1
Balance identification number 1612
Axes Rotation Angles:
Variable Description Variable Name/Initial Value
Initial balance orientation THETA0=0.0deg
PHI0.1=0.0
Strut-to-primary balance
knuckle angles
PSIK=0.0
THETAK=TBD
PHIK=0.0
Primary balance-to-model
orientation
PSIB1=0.0
THETAB1= 0.0
PHIB1=0.0
Model Reference Geometry:
Variable Description Variable Name/Initial Value
Moment transfer distances to
primary reference system
XBAR1= 11.9 in; YBAR1= 0.0; ZBAR1= 0.0
Reference area (sq. inches) SAREA1=5.94 in2
Reference chord (inches) CHORD1=2.75 in2
Reference span (inches) BSPAN1=2.75 in2
Base pressure computation code KPP=1
31
Base areas ARPBA(1.1)= 0.76125 in2
ARPBA(2.1)= 0.76125 in2
ARPBA(3.1)=0.76125 in2
ARPBA(4.1)=0.76125 in2
ARPBA(5.1)=1.4475 in
2
ARPBA(6.1)= 1.4475 in2
32
Standard Corrections:
Balance interactions
Weight tares
Attitude tares
Axes orientation
Moment transfer
Base/cavity pressures
Equations:
Corrections to final force and moment coefficients:
6.3.6 Internal Drag/Exit Flow Data N/A
6.3.7 Skin Friction Drag Data: N/A
6.3.8 Static Pressure Data N/A
6.3.9 Thrust Removal Data: N/A
33
6.3.10 Digital Constant Specifications CONFIG = MODEL CONFIGURATION CODE
DROLL = STRUT ROLL OFFSET ANGLE
THETAC = FIN CLOCKING ANGLE
6.4 Real-time Computational and Display Requirements
6.4.1 Real-time Alphanumeric Display Requirements
(See following pages:)
Provided by DAS Manager
34
6.4.2 Real-time Computational Printing Requirements
Test Title: Test 583 – APKWS
Page Number: 1
Line Parameter Format Parameter Format Parameter Format Parameter Format
1 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
CONFIG F7.0 THETAC F7.2 FLAP1 F7.2 FLAP2 F7.2
FLAP3 F7.2 FLAP4 F7.2
2 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
ALPT F8.3 MODROL F9.3 THETA F8.3 ALPHAB F8.3
SHPITCH F8.3 POSROLP F8.3 THETAS F8.3 THEKNU F7.3
THETAD F8.3 THETAUP F9.2 DROLL F7.3 PHIS F9.3
PSID F7.3 PHID F8.3 PSIUP F5.2
3 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
NFMV F8.3 AFMV F8.3 PMMV F8.3 RMMV F8.3
YMMV F8.3 SFMV F8.3 VOTB1 F8.1 VOTP1 F8.1
VOTP2 F8.1 NF1 F8.1 AF1 F8.1 PM1 F8.1
RM1 F8.1 YM1 F8.1 SF1 F8.1
4 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
NF1.2 F8.1 AF1.2 F7.1 PM1.2 F9.1 RM1.2 F8.1
YM1.2 F8.1 SF1.2 F8.1 NF1.4 F8.1 AF.14 F1.4
PM1.4 F9.1 RM1.4 F8.1 YM1.4 F8.1 SF1.4 F8.1
5 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
PTKREF F7.3 PBASE1 F7.3 PBASE2 F7.3 PBASE3 F7.3
PBASE4 F7.2 PBASE5 F7.2 PBASE6 F7.3 CPBASE1 F7.4
CPBASE2 F7.4 CPBASE3 F7.4 CPBASE4 F7.4 CPBASE5 F7.4
CPBASE6 F7.4
6 MACH F6.3 ALPHA F7.2 BETA F7.2
PTO F7.3 PO F7.3 QO F7.3 TTO F6.1
RN/FT F9.0 TREF F7.3 PTH F7.3 PTSON F7.3
PTANKH F7.3 PTKSON F7.3 PA F7.3 MFOUL F6.0
CN1 F9.5 CNNR F9.5 CMY1 F9.5 CLMNR F9.5
CY1 F9.5 CYNR F9.5 CMZ1 F9.5 CLNNR F9.5
CMX1 F9.5 CAU F9.5 CABASE F9.5 CA1 F9.5
XCPNR F6.2 YCPNR F6.2
6.4.3 Real-time Plotting Templates Requirements TBD
35
6.4.4 Data Parameters Required For Real-time Data Comparisons 16-Ft TT
Names
Variable Description
TEST Test number
BATCH Group of polars from initial WOZ to final WOZ
RUN Data polar identification number
POINT Point number
CONFIG Configuration code
MACH Mach number
RE Reynolds number (E-6) per ft
ALPHA Fully corrected model angle of attack, deg
BETA Fully corrected model sideslip angle, deg
MODROL Fully corrected model roll angle, deg
TTO Tunnel stagnation temperature, °F
TDP Tunnel dewpoint temperature, °F
36
6.5 Post-run/Post-test Background Processed Data Requirements
6.5.1 Data Parameters Required From Background Data Reduction Customer
Names 16-Ft TT Names
Variable Description
TEST TEST Test number
ALPT ALPT Aeroballistic total angle-of-attack (deg)
ALP ALPHAB Model angle of attack (deg)
PHI MODROL Model roll angle (deg)
BETA BETAB Model angle of sideslip (deg)
FLAP1 FLAP1 Flap 1 deflection (deg)
FLAP2 FLAP2 Flap 2 deflection (deg)
FLAP3 FLAP3 Flap 3 deflection (deg)
FLAP4 FLAP4 Flap 4 deflection (deg)
MACH MACH Freestream Mach number
Q Q Dynamic pressure (psf)
PS PS Static pressure (psf)
PT PT Total pressure (psf)
RNL RE Reynolds number per foot (10e6)
CN CN1 Fully corrected normal force coefficient, body axis
CLM CMY1 Fully corrected pitching moment coefficient, body axis
CY CY1 Fully corrected side force coefficient, body axis
CLN CMZ1 Fully corrected yawing moment coefficient, body axis
CLL CMX1 Fully corrected rolling moment coefficient, body axis
CAF CA1 Fully corrected axial force coefficient, body axis
CAU CAU Uncorrected axial force coefficient, body axis
CAB CABASE1 Axial force base/cavity correction coefficient, body axis
CNNR CNNR Non-rolling normal force coefficient
CLMNR CLMNR Non-rolling pitching moment coefficient
XCPNR XCPNR Pitch center of pressure
CYNR CYNR Non-rolling side force coefficient
CLNNR CLNNR Non-rolling yawing moment coefficient
YCPNR YCPNR Yaw center of pressure
CPB1 CPBASE1 Base pressure coefficient, orifice 1
CPB2 CPBASE2 Base pressure coefficient, orifice 2
CPB3 CPBASE3 Base pressure coefficient, orifice 3
CPB4 CPBASE4 Base pressure coefficient, orifice 4
CPC1 CPBASE5 Cavity pressure coefficient, orifice 1
CPC2 CPBASE6 Cavity pressure coefficient, orifice 2
HMOM1 HMOM1 Torque sensor 1 hinge moment (dummied out for test)
HMOM2 HMOM2 Torque sensor 2 hinge moment (dummied out for test)
HMOM3 HMOM3 Torque sensor 3 hinge moment (dummied out for test)
HMOM4 HMOM4 Torque sensor 4 hinge moment (dummied out for test)
THETA THETAC Fin clocking angle (deg)
TS TINFR Static temperature (R)
TO TTR Total temperature (R)
CDATE DATADATE Test point date (MMDDYY)
CTIME CTIME Test point time (HHMM)
RUN RUN Run number
POINT SEQUENCE Point number
APHI APHI Aerodynamic roll angle (deg)
PHIB PHIS Strut roll angle (deg)
ALPB THETAS Strut pitch angle (deg)
CODE CONFIG Configuration code
37
6.5.2 Data Transmittal Format Post-run: Binary SIF for SUN workstation.
ASCII File for customer
Post-test: Binary SIF for SUN workstation.
ASCII File for customer
6.5.3 Post-run Data Transmittal Method Electronic (FTP)
6.5.4 Post-run Plotting Templates Requested None
6.5.5 Post-test Data Transmittal Method CD media