2009 Kawasaki ZX10R PCV - 117-004 www.powercommander.com

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

2009 Kawasaki ZX10RInstallation Instructions

Parts List1 Power Commander1 USB Cable1 CD-ROM1 Installation Guide2 Power Commander Decals2 Dynojet Decals2 Velcro® Strip1 Alcohol Swab

YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT:

WWW.POWERCOMMANDER.COM

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

The ignition MUST be turnedOFF before installation!

2009 Kawasaki ZX10R PCV - 217-004 www.powercommander.com

Map - The PCV has the ability to hold 2 different basemaps. You can switch on the fly between thesetwo base maps when you hook up a switch tothe MAP inputs. You can use any open/closetype switch. The polarity of the wires is notimportant. When using the Autotune kit oneposition will hold a base map and the otherposition will let you activate the learning mode.When the switch is “CLOSED” Autotune will beactivated.

Shifter- These inputs are for use with the Dynojetquickshifter. Insert the wires from the Dynojetquickshifter into the SHIFTER inputs. Thepolarity of the wires is not important.

Speed- If your application has a speed sensor then youcan tap into the signal side of the sensor andrun a wire into this input. This will allow you tocalculate gear position in the Control CenterSoftware. Once gear position is setup you canalter your map based on gear position andsetup gear dependent kill times when using aquickshifter.

Analog- This input is for a 0-5v signal such as enginetemp, boost, etc. Once this input is establishedyou can alter your fuel curve based on this inputin the control center software.

Crank- Do NOT connect anything to this port unlessinstructed to do so by Dynojet. It is used totransfer crank trigger data from one module toanother.

SHIFTER SHIFTER

CRANK

MAP MAP

ANALOG SPEED

EXPANSION PORTS 1 & 2Optional Accessories such asColor LCD unit or Auto tune kit.

USB CONNECTION

Wire connections:To input wires into the PCV first remove therubber plug on the backside of the unit andloosen the screw for the corresponding input.Using a 22-24 gauge wire strip about 10mmfrom its end. Push the wire into the hole ofthe PCV until is stops and then tighten thescrew. Make sure to reinstall the rubber plug.NOTE: If you tin the wires with solder it willmake inserting them easier.

ACCESSORY INPUTSPOWER COMMANDER V INPUT ACCESSORY GUIDE

2009 Kawasaki ZX10R PCV - 317-004 www.powercommander.com

FIG. A

FIG. C

FIG. B

6 Unplug the main wiring harness from the throttle bodies (Fig. C).

This is a 16 pin BROWN connector located under the fuel tank on the righthand side of the bike

1. Remove the main seat and the passenger seat

2 Remove the covers for each side of the fuel tank (Fig. A).

3 Prop the front of the fuel tank up.

4 Slide the junction box that is under the main seat from it’s rubber sleeve.

This allows room for the PCV harness

5 Route the PCV harness underneath the subframe crossover (Fig. B).

Remo

ve co

ver

PCV h

arness

Unplug

2009 Kawasaki ZX10R PCV - 417-004 www.powercommander.com

FIG. D

FIG. E

PCV harness

7 Plug the PCV connectors in-line of the stock wiring harness and throttle bodyharness (Fig. D).

8 Attach the ground wire of the PCV to the stock wiring harness chassisground (Fig. E).

This connection is next to the PCV connection and starter relay.

9 Install the PCV in the tail section as shown in Figure F.

Speed input - BLUE/YELLOW wire. Sensor is located on the left hand side of theengine case in front of the c/s sprocket.

Temperature input- Light ORANGE wire on 10 pin GREY connector under fueltank.

12v source for Autotune - RED wire of tail light connector.

FIG. F