29 cfr 1910 subpart h hazardous materials 1910.101 compressed gases (general requirements)
TRANSCRIPT
29 CFR 1910 Subpart H Hazardous Materials
1910.101Compressed gases (general requirements)
"Compressed gas" means:2.3…any material or mixture of gases having in a
container either an absolute pressure exceeding 40 psi at 70 deg. F. or
an absolute pressure exceeding 104 psi at 130 deg. F or both or
any liquid flammable material having a
Reid vapor pressure exceeding 40 psi absolute at 100 deg. F
See other definitions at 49 CFR 173.115
29 CFR 1910.1200
Compressed gas cylinder types
High Pressure Low Pressure
Comparative sizes
Compressed gas cylinder typesHigh Low Acetylene Cryogenic
> 900PSIG
< 900PSIG
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FusablePlug
FusablePlug
PorousMass
AcetoneSolvent
42%Volume
VeryVeryCold
LiquidCO2
CL2
NO2
ARO2
H2
N2
Vapor
Acetylene cylindersThe decomposition characteristics
of acetylene gas are avoided:
• By providing a porous mass packing material with minute cellular spaces
• No pockets of appreciable size remain where “free” acetylene in gaseous form can collect
• This porous mass is saturated with acetone, or other suitable solvent, in which the gaseous acetylene actually dissolves
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FusablePlug
FusablePlug
PorousMass
AcetoneSolvent
42%Volume
Acetylene cylindersThese two features – porous filler and
solvent
Allows acetylene to be contained at
moderate pressure without danger of explosive decomposition
Maximum cylinder pressure is 250 PSIG at 70 degrees F. with a variation of about 2.5 PSI rise or fall for each degree rise or fall in temperature
Do not exceed 15 PSI pressure on free acetylene
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FusablePlug
FusablePlug
PorousMass
AcetoneSolvent
42%Volume
OSHA STANDARDS29 CFR 1910 General Industry
Specific OSHA regulations applying to compressed gas cylinders
1910.253 Oxygen-fuel gas welding and cutting
1910.101 Compressed gases
101(a) Inspection of compressed gas cylinders
• Each employer shall determine that
compressed gas cylinders under his
control are in a safe condition to the extent that this can be determined by visual inspection...
Compressed gas industry
safety information directs end
users to examine
any cylinders received
Gas suppliers advise end users to
• Check cylinders as they are received
• Verify that labels, tags and shipping papers are appropriate
• Reject and return cylinders with obvious damage
• Determine that required caps and plugs are in place
(a) Inspection of compressed gas cylinders…
…visual and other inspections (per
DOT 49 CFR 171 –
179 and CGA C-6 & C- 8)
1910.101 - Compressed gasesGeneral requirements
Applicable to
Suppliersand
distributors filling compressed
gas cylinders
3.2.6 - Bulges Cylinders are manufactured with reasonably symmetrical shape. Cylinder which have definite bulges shall be removed from service
Compressed Gas Association Inc.CGA C-6 1968
Bulged - cylinder wall
failure
Charring or burning of paintBurning or scarfing of the metalDistortion of the cylinderMelted out fuse plugsBurning or melting of valve
5.3.7 - Fire Damage Cylinders shall be carefully inspected for evidence of exposure to fire
Compressed Gas Association Inc.CGA C-6 1968
Cylinder burst after fire exposure
Burn
Gouge with deposit of weld
metal
Gouge
CutReducing wall
thickness - increasing
stress
General corrosion with
pitting - reducing cylinder strength
101(b) "Compressed gases."
The in-plant handling, storage, and utilization of all compressed gases in cylinders, portable tanks, rail tankcars, or motor vehicle cargo tanks shall be in accordance with
Compressed Gas Association Pamphlet P-1-1965, which is incorporated by reference as specified in Sec. 1910.6
Pamphlet P - 1 1965
• 1910.101(b)
• The in-plant handling storage and utilization of all compressed gases in cylinders…shall be in accordance with Compressed Gas Association
• Pamphlet P-1 1965...
This includes most
industrial and commercial
facilities
3.1.14 Never tamper with the safety relief devices in valves or cylinders
3.1.15 Never attempt to repair or to alter cylinders, valves, or safety relief devices.
Section 3.1 General
3.1.16 Never use cylinders as rollers, supports, or for any purpose other than to contain the content as received
Section 3.1 General
Big &heavy
3.1.17 Keep cylinder valve closed at all times, except when the cylinder is in active use.
3.1.18 Notify owner of cylinder if any condition has occurred which might permit any foreign substance to enter the cylinder or valve giving details and cylinder serial number.
Section 3.1 General
3.1.19Do not place cylinders where they
might become part of an electric circuit.
When the cylinders are used in conjunction with electric welding, precautions must be taken against accidentally grounding compressed gas cylinders and allowing them to be burned by electric welding arc.
Section 3.1 General
Insulator
• Caps in place• Lifting • Dropping• Lifting with
magnets• Dragging
Section 3.2 Moving Cylinders
3.2.2 Do not lift cylinders by the cap.
3.2.3 Never drop cylinders nor permit them to strike against each other or against other surfaces violently.
Section 3.2 Moving Cylinders
Concrete
3.2.4 Never handle a cylinder with a lifting magnet.
3.2.5 Avoid dragging or sliding cylinders.
Electro-magnet
Section 3.2 Moving Cylinders3.2.6Use suitable hand truck, fork truck, roll platform or similar device with
cylinder firmly secured for transporting and unloading. !
3.3 Storing Cylinders
• Local Regs• Posting• Separation
(different types)• Separation
(charged & empty)• Storage rooms• Highly flammable
substances• Avoid dampness• Protection of
cylinders• Care of cylinders
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3.3 Storing Cylinders
3.3.6 Do not store cylinders near highly flammable substances such as oil, gasoline or waste.
Fire is a threat to containment!
MEK
3.3 Storing Cylinders
?3.3.8Protect cylinders from any object that will produce a cut or other abrasion in the surface of the metal….
3.3 Storing Cylinders Cont’d
3.3.8….
Do not store cylinders near elevators or gangways, or in locations where heavy moving objects may strike or fall on them….
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Proper nesting supports all cylinders by contact at three points
At gas manufacturers and
distributors not user work sites, proper nesting is considered safe storage by the compressed gas industry.
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3.4 Withdrawing Cylinder Content
• Handling
• Identification
• Removing cap
• Properly supported
• Pressure regulating devices
• Connections
3.4.2 If cylinder content is not
identified by marking, return cylinder to the supplier without using.
3.4 Withdrawing Cylinder Content
I’m not labeled!
!
3.4 Withdrawing Cylinder Content
3.4.4Before using a cylinder,
be sure it is properly supported to prevent it from being knocked over.
3.4.5 Suitable
pressure regulating devices must be used in all cases where gas is admitted to systems having pressure rating limitations lower than the cylinder pressure.
3.4 Withdrawing Cylinder Content
3.4.6 Never force connections that do not fit.
3.4 Withdrawing Cylinder Content
3.4.7 Where compressed gas cylinders
are connected to a manifold, such a manifold and its related equipment, such as
regulators, must be of proper design.
3.4 Withdrawing Cylinder Content
F – Flash arrestor chamberG – Escape pipeH – Cylinder
connection pipeJ – Check valve
and drain plugK – Acetylene cylinders
A
B
C
D
E
F
G
J
KK
H
Stationary acetylene cylinder manifold and other equipment
A – Line valveB – Release valveC – Filler plugD – Header pipeE - Regulator
3.4.8 Regulators, gages, hoses and other appliances provided for use with a particular gas or group of gases must not be used on cylinders containing gases having
different chemical properties unless information obtained from the supplier indicates that this can be done safely.
3.4 Withdrawing Cylinder Content
Acetylene regulator and
oxygen cylinders
• 3.4.9• Open cylinder valve slowly. Point the valve
opening away from yourself and other persons. • Never use wrenches or tools except those
provided or approved by the gas manufacturer. • Avoid the use of a wrench on valves equipped with
handwheels. • Never hammer the valve wheel in attempting to
open or close the valve. • For valves that are hard to open, or frozen
because of corrosion, contact the supplier for instructions.
3.4 Withdrawing Cylinder Content
• 3.4.11 Never use compressed gases where the cylinder is apt to be contaminated by the feedback of process materials unless protected by suitable traps or check valves.
• 3.4.13 Before a regulator is removed from a cylinder, close the cylinder valve and release all pressure from the regulator.
3.4 Withdrawing Cylinder Content
Indoor cylinder storage• Well protected• Well ventilated• Dry
• Twenty feet from flammable or combustible materials
20 Feet
FuelGas
3.5 Flammable Gases
Oxygen
3.5.1 Do not store cylinders near highly flammable solvents, combustible waste material and similar substances, or near unprotected electrical connections, gas flames or other sources of ignition.
3.5 Flammable Gases
3.5.2
Never use a flame to detect flammable gas leaks.
Use soapy water.
3.5 Flammable Gases
3.5.3
Do not store reserve stocks of cylinders containing flammable gases with cylinders containing oxygen.
3.5 Flammable Gases
FuelGasFuel
GasOxygen
3.6.1Personnel handling and using poison
gases should have available for immediate use gas masks or self-contained breathing apparatus of a design approved by U.S. Bureau of Mines for the particular service desired.
3.6 Poison Gases