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382 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013 Ku-Band High Power Dielectric Resonator Filters Antonio Panariello, Member, IEEE, Ming Yu, Fellow, IEEE, and Christoph Ernst, Member, IEEE Abstract—In this paper, a novel dielectric-resonator lter con- guration is presented. The new lter offers superior Q and wider spurious-mode free range at Ku-Band. Moreover, it offers 70% mass savings over the dual mode designs and over 50% footprint reduction compared with the dual-mode imple- mentations. These characteristics make this technology well suited for the output multiplexer used in Ku-Band satellite applications. A ve pole lter has been implemented to prove the superior per- formance of this new technology. Test data over temperature and high power test results are also presented, including a 3-Channel output multiplexer. Index Terms—Ceramics, compact high power lter, dielectric resonator, lter, output multiplexer (OMUX). I. INTRODUCTION M ODERN Ku-Band (10.9–12.7 GHz) satellite payloads require that larger numbers of transponders be accom- modated on-board the spacecraft. This results in high power output multiplexers (OMUX) with a large number of channels, and a large footprint [1]. A small and lightweight channel-lter technology will enable transponder designs with a higher number of channels. Unfortunately, the smaller size and lower mass have to cope with high power requirements; more than 120 watts/channel, less than 1% fractional bandwidth, and a stable RF performance over a wide operating temperature range. Traditionally, wave- guide lters are used for high power Ku-Band output multi- plexers where the channel lter is comprised of two or more cylindrical cavities operating in the or dual-mode conguration [1]. The frequency stability of the lter over tem- perature is mainly driven by the thermal expansion rate of the cavity material. Invar is typically used due to its low thermal expansion rate resulting in an equivalent linear frequency drift (ELFD) less than 1.6 . This material provides thermal stability but poor heat conduction and a high mass. This, in conjunction with a small spurious (unwanted resonant mode) free window, makes this technology less desirable for Ku-Band OMUX applications which require a large number of channels, very high power, and Manuscript received September 06, 2012; revised October 29, 2012; ac- cepted November 07, 2012. Date of publication December 20, 2012; date of current version January 17, 2013. This work was funded under ESA contract 19923/06/NL/GLC. This paper is an expanded paper from the IEEE MTT-S International Microwave Symposium, Montreal, QC, Canada, June 17–22, 2012. A. Panariello and M. Yu are with COM DEV Ltd., Cambridge, ON, Canada N1R 7H6 (e-mail: [email protected]; [email protected]). C. Ernst is with the European Space Technology and Research Centre (ESA/ ESTEC), 2200 AG Noordwijk, The Netherlands (e-mail: christoph.ernst@esa. int). Color versions of one or more of the gures in this paper are available online at http://ieeexplore.ieee.org. Digital Object Identier 10.1109/TMTT.2012.2229292 TABLE I DIELECTRIC RESONATOR COMPARISON a small size. Some of the drawbacks of the Invar technology were overcome by the introduction of a channel lter having an aluminum base that was still capable of achieving less than 1 with the usage of a temperature compensator mecha- nism [2]. This technology gives the channel lter better mass, footprint, and heat transfer to the spacecraft than the Invar technology. However, it is not quite capable of coping with the newer re- quirement trends for Ku-Band OMUX where smaller units to- gether with wider spurious-free frequency range are required. The use of dielectric-loaded cavity resonators [3], [18] could further decrease the loss, mass, and volume with improved spu- rious-free range for advanced OMUX applications. This was demonstrated already at C-Band and L-Band [3], [18] for satel- lite applications using mode resonators. However, no practical Ku-Band application has been developed. Typical dielectric lters [4], [5] using , or modes suffer many problems when used for high power applica- tions at Ku-Band. The two major problems are the low resonator quality factor, and/or the power dissipated inside the dielectric resonator which limits the power handling. Thus, they are not a viable solution for Ku-Band transponders. A direct comparison between typical dielectric resonators (DR) is given in Table I. The power dissipated inside the dielectric material, Pd, and on the conducting walls, Pw, is calculated using (1). The dielectric material used for the analysis is character- ized by a relative dielectric constant of 24 and a quality factor of 20000 at 10 GHz. For the metal enclosure a conductivity of was used. The dielectric resonator sup- port is considered lossless with a relative dielectric constant of 4. From Table I, it is evident that only the and modes realize an acceptable quality factor. However, in the best 0018-9480/$31.00 © 2012 IEEE

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Page 1: 382 IEEE TRANSACTIONS ON MICROWAVE THEORY ...mingyu/publications/p201301.pdf382 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013 Ku-Band High Power

382 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

Ku-Band High Power Dielectric Resonator FiltersAntonio Panariello, Member, IEEE, Ming Yu, Fellow, IEEE, and Christoph Ernst, Member, IEEE

Abstract—In this paper, a novel dielectric-resonator filter con-figuration is presented. The new filter offers superior Q and widerspurious-mode free range at Ku-Band. Moreover, it offers 70%mass savings over the dual mode designs and over 50%footprint reduction compared with the dual-mode imple-mentations. These characteristics make this technology well suitedfor the output multiplexer used in Ku-Band satellite applications.A five pole filter has been implemented to prove the superior per-formance of this new technology. Test data over temperature andhigh power test results are also presented, including a 3-Channeloutput multiplexer.

Index Terms—Ceramics, compact high power filter, dielectricresonator, filter, output multiplexer (OMUX).

I. INTRODUCTION

M ODERN Ku-Band (10.9–12.7 GHz) satellite payloadsrequire that larger numbers of transponders be accom-

modated on-board the spacecraft. This results in high poweroutput multiplexers (OMUX) with a large number of channels,and a large footprint [1]. A small and lightweight channel-filtertechnology will enable transponder designs with a highernumber of channels.Unfortunately, the smaller size and lower mass have to cope

with high power requirements; more than 120 watts/channel,less than 1% fractional bandwidth, and a stable RF performanceover a wide operating temperature range. Traditionally, wave-guide filters are used for high power Ku-Band output multi-plexers where the channel filter is comprised of two or morecylindrical cavities operating in the or dual-modeconfiguration [1]. The frequency stability of the filter over tem-perature is mainly driven by the thermal expansion rate of thecavity material.Invar is typically used due to its low thermal expansion rate

resulting in an equivalent linear frequency drift (ELFD) lessthan 1.6 . This material provides thermal stability butpoor heat conduction and a high mass. This, in conjunction witha small spurious (unwanted resonant mode) free window, makesthis technology less desirable for Ku-Band OMUX applicationswhich require a large number of channels, very high power, and

Manuscript received September 06, 2012; revised October 29, 2012; ac-cepted November 07, 2012. Date of publication December 20, 2012; date ofcurrent version January 17, 2013. This work was funded under ESA contract19923/06/NL/GLC. This paper is an expanded paper from the IEEE MTT-SInternational Microwave Symposium, Montreal, QC, Canada, June 17–22,2012.A. Panariello and M. Yu are with COM DEV Ltd., Cambridge, ON, Canada

N1R 7H6 (e-mail: [email protected]; [email protected]).C. Ernst is with the European Space Technology and Research Centre (ESA/

ESTEC), 2200 AG Noordwijk, The Netherlands (e-mail: [email protected]).Color versions of one or more of the figures in this paper are available online

at http://ieeexplore.ieee.org.Digital Object Identifier 10.1109/TMTT.2012.2229292

TABLE IDIELECTRIC RESONATOR COMPARISON

a small size. Some of the drawbacks of the Invar technologywere overcome by the introduction of a channel filter having analuminum base that was still capable of achieving less than 1

with the usage of a temperature compensator mecha-nism [2].This technology gives the channel filter better mass, footprint,

and heat transfer to the spacecraft than the Invar technology.However, it is not quite capable of coping with the newer re-quirement trends for Ku-Band OMUX where smaller units to-gether with wider spurious-free frequency range are required.The use of dielectric-loaded cavity resonators [3], [18] could

further decrease the loss, mass, and volume with improved spu-rious-free range for advanced OMUX applications. This wasdemonstrated already at C-Band and L-Band [3], [18] for satel-lite applications using mode resonators. However, nopractical Ku-Band application has been developed.Typical dielectric filters [4], [5] using , or

modes suffer many problems when used for high power applica-tions at Ku-Band. The twomajor problems are the low resonatorquality factor, and/or the power dissipated inside the dielectricresonator which limits the power handling. Thus, they are not aviable solution for Ku-Band transponders.A direct comparison between typical dielectric resonators

(DR) is given in Table I.The power dissipated inside the dielectric material, Pd, and on

the conducting walls, Pw, is calculated using (1). The dielectricmaterial used for the analysis is character-ized by a relative dielectric constant of 24 and a quality factorof 20000 at 10 GHz. For the metal enclosure a conductivity of

was used. The dielectric resonator sup-port is considered lossless with a relative dielectric constant of4.From Table I, it is evident that only the and

modes realize an acceptable quality factor. However, in the best

0018-9480/$31.00 © 2012 IEEE

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PANARIELLO et al.: KU-BAND HIGH POWER DIELECTRIC RESONATOR FILTERS 383

Fig. 1. (a) Shows the simulated performance of 36 MHz, using filter qualityfactor of 13000 . (b) Shows power dissipated by each resonator Pri, ofa five pole filter (1a) with 100 watts input power.

case, 62% of the dissipated power will be confined inside the di-electric resonator. For instance, in a five pole filter with 36 MHzequiripple bandwidth (Fig. 1(a)) the maximum power dissipatedis 13.5% (Fig. 1(b)). As a result, for 120 watts input power, 16.2watts are dissipated in the second resonator of the filter. Con-sidering the case of mode, the total power dissipated inthe DR material is 10.1 watts in a volume of 0.008 cubic inches(132 cubic millimeters). This is clearly the limiting factor of thistechnology. Considering a maximum allowable temperature of180 for the DR material, this will result in less than 50 wattsof maximum power handling.The conductor-loaded dielectric resonator is interesting be-

cause the majority of the loss is concentrated on the metallicwall and on the conducting disc positioned at the top of the di-electric puck [11], [19]. These will facilitate the thermal man-agement of the dielectric puck. However, the quality factor ofthis configuration does not satisfy the requirement for space ap-plications at Ku-Band .To realize a practical dielectric filter at Ku-Band demands

careful navigation within a complex design space to developthe best new technologies. In this paper, a novel structure ca-pable of coping with a severe power and thermal environmentis presented. Compared to conventional mode designs, it

offers superior Q, better spurious performance, 70% mass sav-ings and over 50% foot-print reduction. A five pole filter was de-signed and high-power tested against a typical spacecraft speci-fication. In addition, a 3-channel Ku-Band OMUX implementedusing this new technology is presented.

II. RESONATOR CONFIGURATION

Developing a practical Ku-Band output multiplexer filtertechnology presents a challenging and unique design spacegiven the tough requirements presented in the previous section.The new technology must meet strict thermal managementcriteria to be competitive with existing multiplexer technologyofferings. These requirements restrict the choice of materialsto lightweight metals with excellent thermal conductivity forthe housing, as well as dielectric resonator materials with highquality factor and excellent thermal behavior. Moreover, theselected resonant mode must have a wide spurious-free moderange and high quality factor, better than a cylindrical hollowcavity . It must also be thermally stable. Agood compromise between miniaturization and power handlingis required. The typical targets are:1) power handling of at least 120 watts;2) 50% foot print reduction with respect to ;3) quality factor equal or better than ;4) frequency Stability better than 1.6 .To achieve the 50% footprint reduction, a dielectric materialwith a relative dielectric constant less than 20 can be used.This will alleviate the thermal management problem given thereduction of stored energy in the dielectric. A typical dielec-tric resonator using mode at Ku-Band is 6 mm in di-ameter , concentrating 80% of the power dissipated;this is too high for the desired power level. Therefore a ma-terial with a lower dielectric constant with a minimum qualityfactor of 16660 at 12 GHz is required. These materials, how-ever, have a large temperature coefficient of resonant frequency

, resulting in a filter with poor thermal stability. The pro-posed resonator is comprised of cylindrical aluminum housingand a cylindrical dielectric rod, having a low dielectric constantand low loss tangent located at the center of a cylindrical cavityas shown in Fig. 2 [9].The cross section of the resonator is a ‘double T’, which al-

lows mechanical mounting at the electric field minima, withminimal impact on quality factor. The preferred dielectric ma-terial for this new resonator has a relative permittivity between2 to 12, such as Alumina.The resonant structure allows the usage of degenerate orthog-

onal modes enabling filter mass and size reduction. The modechosen is similar to a degenerated TE (like), where the electricfield is not highly concentrated in the DR like most commondielectric resonator modes. In this case, the electric field is po-larized along the -axis and the magnetic field is polarized alongthe -axis with a component along the -axis. The field pat-tern somewhat resembles the mode of the cylindricalresonator (Fig. 2). There are, however, major differences fromclassic mode in terms of the position of the maximumand minimum of the field pattern, and the quality factor that thisresonator can realize. A commercial electromagnetic software

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384 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

Fig. 2. (a) Electric field configuration of the optimum mode for the consideredapplication. (b) Magnetic field.

TABLE IIRESONATOR KEY PERFORMANCE

was used for all the simulations. Table II summarizes the maincharacteristics of the resonator.In the new proposed resonator configuration, the power dis-

sipated in the dielectric rod is only 10%, which is very differentfrom the cases presented in Table I.This structure allows superior power handling capability

given that 90% of the dissipation is located at the conductingwall. The metallic enclosure is made by a silver plated alu-minum alloy that easily dissipates heat to the spacecraft panel.The dielectric loss and the ohmic loss from finiteconductivity can be calculated using the following formulae:

(1)

where and are the loss tangent and the relative dielectricconstant of the material respectively; is the magnetic field,and is the electrical conductivity.Considering the same filter case presented in Fig. 1, the

power dissipated in the dielectric resonator is 1.62 watts, whichis much smaller than the 10.1 watts presented in the introduc-tion section.The typical cavity dimensions for cavity mode, having

a resonance at 11.52 GHz, is 29.5 mm in diameter with a cavitylength of 59.7 mm. The resulting decrease in volumewhen com-pared to resonator is six times more effective.Considering a classical cylindrical cavity completely filled by

a low permittivity dielectric material, for instance with a dielec-tric constant of 10, and a quality factor of 50000 at 10 GHz, thesize of the resonator will scale with the square root of the dielec-tric constant with respect to the hollow cavity mode. Thisdefinitely gives a smaller volume at the expense of the qualityfactor being only 6500.Fig. 3, shows the spurious free bandwidth as the dielectric

rod diameter, , increases. The spurious-free bandwidth almostcovers the entire Ku-Band spectrum used in satellite communi-cation (10.5 GHz to 12.7 GHz). The quality factor has a smallvariation with rod diameter, .The eigen mode analysis shows a spurious-free window up

to 3 GHz, which is much larger than (1.1/0.8GHz), and conventional dielectric resonators using and

. However, the spurious-free mode range of the filter willbe smaller compared to that calculated by the eigen mode ofthe single resonator due to coupling elements, such as irises andscrews.Fig. 4 shows the measured stability of the quality factor of

the new resonator over temperature. The quality factor variationof materials with a high dielectric constant is more than20% between 23 and 100 [10], compared to less than 10%for this design. Therefore, the insertion loss stability ofthis new technology is comparable to metallic hollow cavities,and one order of magnitude better than standard dielectric res-onator filters, because less electromagnetic energy is stored inthe dielectric material compared with conventional designs, like

.The gap between the dielectric resonator and the cavity end

walls needs to be properly controlled to ensure the resonantfrequency variation is within the tuning range provided by thetuning screws. Using a standard machining process the gap vari-ation is from the nominal value, resulting in a res-onant frequency change of from the desired value(Fig. 5).The predicted frequency stability of the resonator structure is

17 while it was measured 21 . The simula-tion is performed using an EM solver. Thus, an external com-pensation mechanism is required to meet the specification of 1

.The magnetic field at the cavity end is maximum while the

electric field is minimum (Fig. 2(b)), therefore the resonant fre-quency will increase as the gap between the dielectric rod andcavity-end is reduced. This will counter act the resonant fre-quency shift from an increase in temperature. Once the fine bal-

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PANARIELLO et al.: KU-BAND HIGH POWER DIELECTRIC RESONATOR FILTERS 385

Fig. 3. (a) Resonant frequency (continues red), spurious (dashed line). (b) Un-loaded Q versus dielectric rod diameter.

Fig. 4. Measured quality factor over temperature.

ance of these two phenomena is achieved, the stability of theresonant frequency will be met.This idea is implemented with a pair of curved straps made

from low-expansion material compared to the cavity conduc-tive wall, mounted to the cavity end (Fig. 16). As the cavity

Fig. 5. Simulated resonant frequency shift with gap variation.

Fig. 6. Measured resonant frequency shift over temperature, uncompensated.

expands with a temperature increase, the curved straps flattenand deform the cavity end walls inwards, which maintain theresonant frequency almost constant, very similar to [8]. The de-sign was optimized coupling thermal mechanical deformations,calculated with Finite Element software, with electromagneticsoftware.In the presented case, the cavity is made from aluminum, the

compensator straps are made from “Invar”The amount of frequency compensation due to the end-wall

cavity deformation is more efficient with a smaller gap betweenthe dielectric resonator and cavity enclosure. Therefore less de-formation is required compared to hollow cavities resonators.However, the gap needs to be sized properly to avoid highpower breakdown phenomena, such as multipactor [17]. Thegap is sized to 0.635 mm and maintained with a tolerance of

, requiring less than 0.1 mm cavity deformation tomaintain the desired resonant frequency stability over temper-ature.The resonator configuration described was tested at different

temperature, showing less than 0.5 MHz resonant frequencyshift over a 100 temperature range (Fig. 7). Therefore, themeasured frequency stability of the resonator is less than 1

.The test was executed in a thermal chamber with a nitrogen

environment, and a temperature rate change of 3 .The fast ramp rate did create a small hysteresis, though it wasless than 200 kHz. A smaller temperature rate, 0.5 ,will eliminate the hysteresis. This temperature variation is much

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386 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

Fig. 7. Measured resonant frequency drift over temperature, compensated.

Fig. 8. Inter-resonator coupling achieved by iris opening. The iris width is setto , while the depth is kept as variable.

higher than typical temperature variation of a spacecraft payloadin a diurnal excursion (less than 0.7 ).

III. FILTER CONFIGURATION

In this section a five-pole filter (5-2-0) using this new dielec-tric resonator technology is presented. There is no restrictionin terms of number of poles or filter function that can be real-ized using this novel technology. The filter is realized by 3 cavi-ties; two operating in a dual-mode configuration, and the third insingle-mode. The sequential coupling is achieved via magneticfield. Coupling is realized by an aperture located between a pairof symmetric resonators, and calculated using the following ex-pression [5], [6]:

(2)

where and are the eigen-modes of the structure when atthe symmetric plane of the structure is placed an electric walland magnetic wall, respectively. They can be calculated using

Fig. 9. Proposed filter structure.

Fig. 10. Detail of the coupling mechanism between input port and first reso-nance.

the eigen-mode solver of any EM simulator. Fig. 8 shows theinter-resonator coupling realized by an iris opening for a pair ofsymmetric resonators versus iris depth.The second mode in the dual-mode cavity can be excited

using a coupling element like a tuning screw positioned 45 de-grees from the input iris, similar to a dual-mode filter.The 5-2-0 filter function is realized by a single-mode cavity cas-caded with a quadruplet. The quadruplet is implemented by twodual-mode cavities. The coupling elements between the two de-generate modes are located in an anti-symmetric position to re-alize the negative coupling. The configuration described willgenerate a pair of transmission zeros once an iris opening re-alizes the coupling between resonances 2 and 5. The filter con-figuration is shown in Fig. 9.In more detail, the input microwave field is coupled to the first

resonator using an aperture. The aperture is positioned such thatone of the edges is located at the cavity bottom wall. This is theoptimum location to maximize coupling, between of theinput waveguide and the selected resonant mode (Fig. 10).

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PANARIELLO et al.: KU-BAND HIGH POWER DIELECTRIC RESONATOR FILTERS 387

Fig. 11. Coupling configuration between first (single mode cavity) and secondresonance (dual-mode cavity).

Fig. 12. Detail of the tuning screw location.

The second resonance is coupled to the second cavity by aniris located on the lateral wall. The iris is moved slightly fromthe optimum location, one edge of the iris locates at the topcavity end wall, in order to avoid interference with end walldeformation (Fig. 11).The coupling between the two cavities is adjusted by a tuning

screw located at the iris center penetrating along the height (notshown in the model). The third mode in the second cavity isexcited by ametal tuning screw located at 45 with respect to thecoupling iris. The tuning screws to adjust the resonant frequencyare located at the maxima of the electric field (Fig. 12).The fourth resonance in cavity three is coupled to the third

resonance of cavity 2 by an iris located on the side wall, sim-ilar to the coupling between the first and second resonance. Thefifth resonance is excited in the third cavity by a tuning elementpositioned at 45 with respect the coupling iris.The cross coupling between the second and fifth resonance

is achieved by a pair of side irises, located at the minimum ofthe third and fourth resonance, as shown in Fig. 13. The crosscoupling is adjusted by a tuning screw located in the middle ofthe lateral iris.

Fig. 13. Cross coupling irises configuration.

Fig. 14. In-band simulated performance of the filter, Return loss and the Inser-tion loss.

The normalized coupling matrix is shown in (3)

(3)

Fig. 14 shows the optimized EM in-band response using acommercial software tool. The filter is centered at 11.52 GHzwith 37 MHz bandwidth.Fig. 15 gives a quick comparison between the out-band sim-

ulated performance of a five pole dual-mode filter andthe one proposed in this paper.This new dielectric resonator technology gives more than 2

GHz wider spurious-free window with respect to hollow cavitytechnology. The spurious located at 12.87GHz, calculated usingthe eigenmode analysis, did move down in frequency about 370

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388 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

Fig. 15. Simulated out-band performance of the new technology, compared toout-band performance of the dual-mode technology.

Fig. 16. Manufactured filter (silver plated aluminum housing).

MHz. This is due to the loading of the iris realizing the sequen-tial coupling. In addition, the resonance positioned at the lowerstop-band is not coupled in the filter structure. The upper spu-rious location between the dielectric technology and issimilar; however the out-band behavior below pass band is verydifferent. The case has a spurious located at 11.25 GHz,very close to the pass band, limiting the OMUX frequency band-width (11.52 to 12.25 GHz), and another one at 9.5 GHz. Con-versely, the dielectric technology does not exhibit any spuriousbelow the pass band for the frequency of interest.

IV. EXPERIMENTAL RESULT

A photograph of the manufactured filter is shown in Fig. 16;the input and output interface are realized byWR75 waveguide.The filter is arranged in an L-shaped configuration.The filter footprint is , providing 50% foot print

reduction with respect to hollow cavity filter and 70%mass reduction with respect to dual-mode implementa-tion. The salient filter dimensions and materials are summarizedin Table III.Fig. 17 summarizes the measured filter performance at room

temperature (23 ). Very good agreement was found between

TABLE IIISALIENT FILTER DIMENSIONS/MATERIALS

Fig. 17. Measured insertion loss and return loss. Insertion loss of 0.45 dB atcenter frequency.

Fig. 18. Measured insertion loss.

simulation and measurement. The measured pass-band of thefilter was about 2.7 MHz smaller with respect to the simulatedone. This is due to manufacturing iris tolerances. Insertion Lossripple is shown in Fig. 18.The realized quality factor is about 15500, which meets the

target value of hollow cavity filter. The out-bandperformance was also predicted very well in frequency position

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PANARIELLO et al.: KU-BAND HIGH POWER DIELECTRIC RESONATOR FILTERS 389

Fig. 19. Measured insertion loss over temperature.

Fig. 20. Measured insertion loss over temperature.

and level, Fig. 19. This is due to the proper prediction of tuningelements penetration.Filter performances were tested in vacuum condition over

temperature ( to 89 ). Filter quality factor did degradewith temperature increase. The maximum variation was lessthan 10% with respect to ambient temperature. The measuredfrequency stability was better than 1 , slightly over-compensated, meaning that the center frequency increases withtemperature (Fig. 20).The filter was tested extensively for high power handling

in vacuum environment, at environment temperature of 75 .The filter was tested for average power handling of 120 watts(rms), at band center and at the maximum dissipation point.Fig. 21 shows power steps and recorded temperature of the de-vice during the high power test at band center.The input power was increased by 25 watt steps from 25

to 120 watts. At each power step, the dwell time was such toallow thermal stabilization, less than 3 . Once the max-imum power was reached, the filter was kept under power forone hour. The maximum temperature noted on the filter duringband center test was 81 for 120 watts input power. Same

Fig. 21. Average power result at band center.

Fig. 22. Measured insertion loss before and after high power test.

high power test was repeated at the filter’s maximum dissipa-tion point; the maximum temperature was 89 . All the tem-peratures were in the predicted range of the thermal analysis,much lower than the maximum allowable temperatures (beyondthe scope of this paper).Performance of the filter was recorded before and after high

power test (Fig. 22). There is a perfect agreement between thetwomeasurements demonstrating the capability of the new tech-nology to handle 120 watts in a very harsh environment.Multipaction is a phenomenon affecting high power mi-

crowave components operating on board a spacecraft or invacuum. It starts out when free electrons, from cosmic radi-ation or secondary electron emission, are accelerated towardanother device surface due to microwave energy. Dependingon the electromagnetic field intensity, these electrons mayimpact the wall with enough energy to release more than onesecondary electron from the surface of the structure. If, at thisexact moment of impact, the electromagnetic field switchesdirection the emitted electrons are accelerated towards theopposite wall, liberating even more electrons upon impact,this is known as the resonance condition. If this process is

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390 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

Fig. 23. Multipactor power summary.

Fig. 24. 3-Channel OMUX simulated performance.

sustained for a few RF cycles, the electron population growsexponentially and a multipactor discharge is created [14], [15].The critical gap for multipactor breakdown is the one located

between the dielectric rod and the end cavity wall. Using a com-mercial software tool, the voltage in the critical gap wascalculated to be 11.56 V for 1 W input power. The SecondaryElectron Yield of the dielectric material was assumed to be thatof silver; then the voltage breakdown for the gap is 456 V [12],[16]. Therefore, the peak power handling of the gap can beeasily calculated using the formula in (4), and is found to be1556 W

(4)

The analysis is well supported by the test result performedat the European Space Agency high power laboratory. A largedischarge was detected at 1700 W, as it is shown in Fig. 23.The discharge was observed in the nulling system, the 3rd

harmonic and with the optical fiber as well as the pressuresensor.Using the concept highlighted for the 5 pole filter, a 3-channel

OMUX was designed built and tested. Each channel filter real-izes a four pole filter function with two transmission zeros toenhance the near band rejection. The pass band of each channelis 27 MHz. The simulated performance is provided in Fig. 24.The measured and simulated performance correlated very

well. Fig. 25 summarizes the measured performance.

Fig. 25. 3-Channel OMUX measured performance.

Fig. 26. Manufactured 3-channel OMUX.

Fig. 27. Channel performance over temperature.

The manufactured three-channel OMUX is depicted inFig. 26, while a typical performance of a channel filter overtemperature is given in Fig. 27.The frequency stability is better than 1 . The in-

sertion loss variation over temperature is less than 10%. Thethree-channel OMUX presented proves that this new tech-nology is suitable for high power satellite applications. It can

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PANARIELLO et al.: KU-BAND HIGH POWER DIELECTRIC RESONATOR FILTERS 391

Fig. 28. Comparison (overlay) between dual mode OMUX and newdielectric OMUX.

be also used to realize other filter functions, such as the 4-polefunction shown here. Typical Ku-Band output multiplexers arecomprised from four and five pole channel filters.

V. CONCLUSION

A novel dielectric-resonator filter technology suitable forKu-band high power output multiplexer implementation hasbeen designed, manufactured, built, and tested. The unit demon-strates good thermal stability , with a quality factorbetter than a hollow cavity; a 70% of mass saving overthe dual mode design and over 50% foot print reductioncompared with the dual-mode implementation.Comparison between the hollow cavities and the new

dielectric technology is shown in Fig. 28, where it is evident thatthe new DR filter is much smaller.The design demonstrates significant improvement over

existing state-of-the-art technology ( dual modeusing Invar cavities or temperature compensated aluminumcavities) in terms of insertion loss, spurious-free frequencywindow, temperature stability, size, and mass. It is expectedthis new filter will find wide applications in satellite systems.

REFERENCES

[1] C. Kudsia, R. Cameron, and W. Tang, “Innovations in microwave fil-ters and multiplexing networks for communication satellite systems,”IEEE Trans. Microw. Theory Tech., vol. 40, no. 6, pp. 1133–1149, Jun.1992.

[2] S. Lundquist, M. Yu, D. J. Smith, and W. Fitzpatrick, “Ku-Band tem-perature compensated high power multiplexer,” in TProc. 20th AIAAInt. Communication Satellite System Conf. Exhibit, May 12–15, 2002,(Session CPE-7, paper 2002-1992).

[3] K. A. Zaki and C. Chen, “Field distribution of hybrid modes in di-electric loaded waveguides,” in Proc. IEEE MTT-S Int. Symp. Dig., St.Louis, MO, USA, 1985, pp. 461–464.

[4] S. Lundquist, M.Mississian,M. Yu, and D. Smith, “Application of highpower output multiplexer for communications satellites,” in Proc. 18thAIAA, Apr. 10–14, 2000.

[5] S. J. Fiedziuszko, “Dual mode dielectric resonator loaded cavityfilters,” IEEE Trans. Microw. Theory Tech., vol. MTT-30, no. 9, pp.1311–1316, Sep. 1982.

[6] K. A. Zaki, C. Chen, and A. E. Atia, “Canonical and longitudinal dual-mode dielectric resonator filters without Iris,” IEEE Trans. Microw.Theory Tech., vol. 35, no. 12, pp. 1130–1135, Dec. 1987.

[7] R. J. Cameron, C. Kudsia, and R. Mansour, “Analysis of multiport mi-crowave networks,” inMicrowave Filters for Communication Systems,1st ed. Hoboken, NJ: Wiley, 2007.

[8] S. Lundquist, M. Yu, D. Smith, and W. Fitzpatrick, “Ku-Band temper-ature compensated high power multiplexer,” in Proc. 20th AIAA, May12–15, 2002, (Session CPE-7, paper 2002-1992).

[9] A. Panariello, M. Yu,M. Vladimirescu, andW. A. Fitzpatrick, “Dielec-tric Resonator and Filter With Low Permittivity Material,” U.S. Patent2011/0309900, Dec. 22, 2011.

[10] Dielectric Resonator (Resomics). Murata Catalogue.[11] I. C. Hunter, J. D. Rhodes, and V. Dassonville, “Dual-mode filter with

conductor-loaded dielectric resonators,” IEEE Trans. Microw. TheoryTech., vol. 47, no. 12, pp. 2304–2310, Dec. 1999.

[12] ECSS E 20-01A Mutipactor Analysis and Test ESA-ESTEC Docu-ment.

[13] A. Panariello, M. Yu, and C. Ernest, “Ku-Band high power dielectricresonator filters,” in Proc. Microwave Symp. Digest (MTT), 2012 IEEEMTT-S Int., Montreal, QC, Canada, pp. 1–3.

[14] A. Woode and J. Petit, Diagnostic Investigations Into the MultipactorEffect, Susceptibility Zone Measurements and Parameters Affecting aDischarge. Noordwijk, The Netherlands: Eur. Space Agency, 1989.

[15] R.Woo, “Final Report on RF Voltage Breakdown in Coaxial Transmis-sion Lines,” Jet Propulsion Lab, Pasadena, CA, U.S.A., 1970, Tech.Rep. 32-1500.

[16] A. R. Harish and R. J. Cameron, “Peak voltage analysis in high powermicrowave filters,” in Proc. IEE Colloquium Microw. Filters Multi-plexers, Nov. 2000, pp. 10/1–10/5.

[17] M. Yu, “Power handling capabilities for RF filters,” IEEE Microw.Mag., vol. 8, no. 5, pp. 88–97, Oct. 2007.

[18] Y. Latouche, D. Gasperoni, and J. J. Herren, “High power C-band di-electric resonator filters for output multiplexers,” in Proc. MicrowaveSymp. Digest (MTT), 2012 IEEE MTT-S Int., Phoenix, AZ, vol. 3, pp.1607–1610.

[19] C. Wang, K. A. Zaki, A. E. Atia, and T. G. Dolan, “Conductor loadedresonator filters with wide spurious-free stopbands,” IEEE Trans. Mi-crow. Theory Tech., vol. 45, no. 12, pp. 2387–2392, Dec. 1997.

Antonio Panariello received theM.S. degree in elec-trical engineering (summa cum laude) from the Uni-versity of Rome “La Sapienza”, Italy, in 1998.He was then awarded a Research Fellow position

at European Space Research and Technology Centre,where he was involved in the area of electromagneticanalysis and design of microwave passive devicesuntil 2000. That same year, he joined COM DEVCanada, where his main work activity includesdesign of passive microwave and millimeter-wavecomponents for satellite communication, focusing

on the area of input/output multiplexers, including Multipactor, Corona andPIM. He is now a Principal Member of the Technical Staff and Technical Leadin the R&D department focusing on leap-up technologies mainly in the area ofhigh power systems.

Ming Yu (S’90–M’93–SM’01–F’09) received thePh.D. degree in electrical engineering from theUniversity of Victoria, Victoria, BC, Canada, in1995.In 1993, while working on his doctoral disserta-

tion part time, he joined COMDEV, Cambridge, ON,Canada, as a Member of Technical Staff. He was in-volved in designing passive microwave/RF hardwarefrom 300 MHz to 60 GHz for both space and groundbased applications. He was also a principal developerof a variety of COM DEV’s core design and tuning

software for microwave filters and multiplexers, including computer aide tuningsoftware in 1994 and fully automated robotic diplexer tuning system in 1999.His varied experience also includes being the Manager of Filter/MultiplexerTechnology (Space Group) and Staff Scientist of Corporate Research and De-velopment (R&D). He is currently the Chief Scientist and Director of R&D.He is responsible for overseeing the development of company R&D Roadmapand next generation products and technologies, including high frequency and

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392 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 61, NO. 1, JANUARY 2013

high power engineering, electromagnetic based CAD and tuning for complexand large problems, novel miniaturization techniques for microwave networks.He is also an Adjunct Professor with the University of Waterloo, ON, Canada.He holds NSERC Discovery Grant from 2004–2015 with Waterloo. He has au-thored or coauthored over 100 publications and numerous proprietary reports.He holds 8 patents with 6 more pending.Dr. Yu is an IEEE Distinguished Microwave Lecturer from 2010 to 2012. He

is MTT Filter committee Chair (MTT-8) since 2010 and also served as Chairof TPC-11. He is an Associate Editor of IEEE TRANSACTIONS ON MICROWAVETHEORY AND TECHNIQUE. Hewas the recipient of the 1995 and 2006COMDEVAchievement Award for the development a computer-aided tuning algorithmsand systems for microwave filters and multiplexers.. Yu can be reached at [email protected].

Christoph Ernst (M’96) received the Dipl.-Ing de-gree in electrical engineering from the University ofDortmund, Germany, in 1996, and the Ph.D. degreefrom the Institute ofMicrowaves and Photonics, Uni-versity of Leeds, U.K. in 2001.He is a Member of Staff with the European

Space Agency, ESTEC, Holland. His current fieldof interest is novel techniques, technologies, andthe design of microwave products for satellite-basedsystems.