5 mechanisms and accessories · 2018-10-16 · a remove the bolts (1) . a raise the window fully. a...

© Renault s.a.s 2008

"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.

MAY 2004 Edition Anglaise

X90

5 Mechanisms and accessories

51A SIDE OPENING ELEMENT MECHANISMS

52A NON-SIDE OPENING ELEMENT MECHANISMS

54A WINDOWS

55A EXTERIOR PROTECTION

56A EXTERIOR EQUIPMENT

57A INTERIOR EQUIPMENT

59A SAFETY ACCESSORIES

LOGAN - SANDERO - Section 5

Contents

Page

LOGAN - SANDERO - Section 5ContentsPage


Front side door check strap: Removal - Refitting 51A-1

Front side door striker plate: Removal - Refitting 51A-2

Front side door lock: Removal - Refitting 51A-3

Front side door lock barrel: Removal - Refitting 51A-4

Interior door handle on front side door: Removal - Refitting 51A-6

Door exterior handle: Removal - Refitting 51A-7

Front side door electric window mechanism: Removal - Refitting 51A-9

Front side door manual window winder mechanism: Removal - Refitting 51A-11

Front side door window winder handle: Removal - Refitting 51A-13

Front side door glass run channel mounting: Removal - Refitting 51A-15

Rear side door check strap: Removal - Refitting 51A-16

Rear side door striker plate: Removal - Refitting 51A-17

Rear side door lock: Removal - Refitting 51A-18

Interior door handle on rear side door: Removal - Refitting 51A-20

Rear side door manual window control mechanism: Removal - Refitting 51A-21

Rear side door electric window mechanism: Removal - Refitting 51A-23

Rear side door lock barrel: Removal - Refitting 51A-25

Fuel filling compartment opening control cable: Removal - Refitting 51A-27

Rear side door window winder: Removal - Refitting 51A-29

Rear side door glass run channel mounting: Removal - Refitting 51A-30

52ANON-SIDE OPENING ELEMENT MECHANISMS

Bonnet release handle: Removal - Refitting 52A-1

Bonnet latch: Removal - Refitting 52A-2

Bonnet release cable: Removal - Refitting 52A-3

Bonnet stop: Removal - Refitting 52A-5

Loading door lock barrel: Removal - Refitting 52A-6

Rear loading door exterior handle: Removal - Refitting 52A-7

Tailgate lock: Removal - Refitting 52A-8


Contents

Flap lock: Removal - Refitting 52A-9

Boot lid mechanisms: Removal - Refitting 52A-11

Tailgate balancer: Removal - Refitting 52A-12

Boot lid lock: Removal - Refitting 52A-14

Exterior opening control of flap: Removal - Refitting 52A-15

Boot lid striker : Removal - Refitting 52A-16

Flap striker plate: Removal - Refitting 52A-17

Tailgate lock barrel: Removal - Refitting 52A-18

Boot lid lock barrel: Removal - Refitting 52A-19

Rear loading door mechanism: Removal - Refitting 52A-21

Fuel filling compar tment opening control: Removal - Refitting 52A-24

Rear loading door stop: Removal - Refitting 52A-25

Flap retaining cable: Removal - Refitting 52A-26

54A WINDOWS

Windscreen: Removal - Refitting 54A-1

Sliding window in front side door: Removal - Refitting 54A-5

Rear side door fixed window: Removal - Refitting 54A-7

Sliding window in rear side door: Removal - Refitting 54A-8

Rear quarter panel window: Removal - Refitting 54A-12

52ANON-SIDE OPENING ELEMENT MECHANISMS

Rear screen: Removal - Refitting 54A-15

Rear loading door window: Removal - Refitting 54A-20


Front bumper: Removal - Refitting 55A-1

Front bumper: Conversion 55A-4

Front bumper: Stripping - Rebuilding 55A-6

Rear bumper: Removal - Refitting 55A-18

Tailgate strip: Removal - Refitting 55A-29

Front side door moulding: Removal - Refitting 55A-30

Rear side door moulding: Removal - Refitting 55A-32

Front wing protective strip Removal - Refitting 55A-34

Rear wing protective strip: Removal - Refitting 55A-35

Front wheel arch liner: Removal - Refitting 55A-37

Front wheel arch liner: Conversion 55A-39

Rear wheel arch liner: Removal - Refitting 55A-40

Flap: Removal - Refitting 55A-42

Rear bumper: Stripping-Rebuilding 55A-43

Body side trim: Removal - Refitting 55A-48

Rear loading door exterior trim: Removal - Refitting 55A-51

54A WINDOWS

Contents

Rear light upper trim: Removal - Refitting 55A-53

Flap trim: Removal - Refitting 55A-54

56A EXTERIOR EQUIPMENT

Tailgate spoiler: Removal - Refitting 56A-1

Scuttle half-grille: Removal - Refitting 56A-2

Door mirror: Removal - Refitting 56A-3

Door mirror glass: Removal - Refitting 56A-4

Rear screen protective grille: Removal - Refitting 56A-5

Decorative side strips: Removal - Refitting 56A-7

Rear badges: Removal - Refitting 56A-9

Front wing extender: Removal - Refitting 56A-10

Roof rack bar: Removal - Refitting 56A-12


Dashboard: Removal - Refitting 57A-1

Glovebox cover: Removal - Refitting 57A-12

Centre console: Removal - Refitting 57A-13

Interior rear-view mirror Removal - Refitting 57A-16

Dashboard air vent: Removal - Refitting 57A-17

Sun visor: Removal - Refitting 57A-19


Grab handle: Removal - Refitting 57A-20

Front storage compartment under roof: Removal - Refitting 57A-21

Rear parcel shelf: Removal - Refitting 57A-22

Rear storage compartment: Removal - Refitting 57A-23

Rear side arm rest: Removal - Refitting 57A-24

Separating components: Removal - Refitting 57A-25

59A SAFETY ACCESSORIES

Front side door seat base lever: Removal - Refitting 59A-1


51A-1

SIDE OPENING ELEMENT MECHANISMSFront side door check strap: Removal - Refitting 51A

REMOVAL

a Remove the door trim (see Front side door trim:Removal - Refitting) (MR 389, 72A, Side openingelement trim).

a Remove the bolt (1) .

a Remove the bolts (2) .

a Extract the strap from inside the door box section.

REFITTING

a Proceed in the reverse order to removal.

108523

108514

51A-2

SIDE OPENING ELEMENT MECHANISMSFront side door striker plate: Removal - Refitting 51A

REMOVAL

OPERATION FOR REMOVAL OF PART CONCERNED

a Remove the door striker plate (1) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Reposition and adjust the striker plate.

a Check whether it is possible to close the door.

a Torque tighten the side door striker plate (21 Nm).

Tightening torquesm

side door striker plate 21 Nm

117368

117368

51A-3

SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A

REMOVAL

a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (MR 389, 72A,Side opening element trim).

a Remove:

- The lock barrel linkage from clip (1) ,

- The exterior opening handle linkage (2) .


a Disconnect the connections.

a Remove the lock and the opening handle linkages(4) .

a Remove locking motor (5) (depending on the equip-ment level).

REFITTINGa Proceed in the reverse order to removal.

108308

107943

108311

51A-4

SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting

F90 or K90 or L90 or U90

51AREMOVAL


a Extract the lock barrel linkage from the clip (1) .

a Extract the fork (2) .

a Remove lock barrel.

REFITTING


108308

108310

51A-5

SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting

B90

51AREMOVAL

REMOVAL PREPARATION OPERATION



a Remove:

- the fork (1) ,

- the lock barrel.

REFITTING


a Fit the lock barrel.

a Refit the fork.

FINAL OPERATION.

a Carry out a function test on the front side door lockbarrel.

a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (MR 389, 72A, Side ope-ning elements trim).

125479

51A-6

SIDE OPENING ELEMENT MECHANISMSInterior door handle on front side door: Removal - Refitting 51A

REMOVAL

a Remove:

- the bolt (1) ,

- the inside opening handle.


107938

51A-7

SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting


51AREMOVAL


a Remove the opening handle linkage from the clip (1).

a Remove the nuts (2) .

a Extract the catch (3) .

REMOVE THE REAR DOOR OPENING HANDLE.

a Remove the rear side door trim (see Rear side doortrim: Removal - Refitting) (MR 389, 72A, Side ope-ning element trim).


108309

108716

Note:

The procedure following removal is identical tothat for the front opening handle.

51A-8

SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting

B90

51A

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the front door trim (see Front side doortrim: Removal - Refitting) (MR 389, 72A, Side ope-ning elements trim) or the rear side door trim (seeRear side door trim: Removal - Refitting) (MR389, 72A, Side opening elements trim).

II - OPERATION FOR REMOVAL OF PART CONCERNED


a Unclip the opening handle linkage from the clip (2) .

a Remove:

- the bolt (3) ,

- the bonnet release catch.

REFITTING


a Fit the release catch.

a Refit the release catch bolt.

a Clip the linkage onto the release catch.

a Refit the release catch nuts.

a Torque tighten the release catch nuts (7 N.m)

FINAL OPERATION.

a Carry out a function test.

a Refit the front door trim (see Front side door trim:Removal - Refitting) (MR 389, 72A, Side openingelements trim) or the rear side door trim (see Rearside door trim: Removal - Refitting) (MR 389,72A, Side opening elements trim).

Tightening torquesm

the release catch nuts 7 N.m

125455

125454

51A-9

SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A

REMOVAL


a Lower the window.


a Raise the window fully.

a Keep the window in the raised position using adhesi-ve tape.


a Remove the window lift mechanism.

a Disconnect the connector.

REFITTING

a Replace the window lift mechanism.

a Reconnect the connector.

a Refit nuts (3) .

a Return the window to the correct position.

107945

109137

107948

107948

51A-10

SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A

a Refit the bolts (4) without tightening them.

a Refit the window.

a Tighten the bolts (4) through the holes (5) .



107945

109136

51A-11

SIDE OPENING ELEMENT MECHANISMSFront side door manual window winder mechanism: Removal - Refitting 51A

REMOVAL


a Lower the window.




a Remove nuts (2) .


REFITTING


a Refit nuts (3) .


108672

109137

108671

108671

51A-12

SIDE OPENING ELEMENT MECHANISMSFront side door manual window winder mechanism: Removal - Refitting 51A


a Refit the window.




108672

109136

51A-13

SIDE OPENING ELEMENT MECHANISMSFront side door window winder handle: Removal - Refitting

MAN. FRONT WINDOW WINDER

51A

REMOVAL


1 - Clipped on window winder handle

a Extract the winder handle (1) using a pair of unclip-ping pliers.

2 - Bonded window winder handle

a Mark the window winder handle at the point (2) .

a Drill the window winder handle using a 14 mm drillbit.

Essential special toolingEssential special too-lingEssential special tooling

Tar. 1094 Puller with three sliding jaws.

108673

133449

133450

51A-14

SIDE OPENING ELEMENT MECHANISMSFront side door window winder handle: Removal - Refitting

MAN. FRONT WINDOW WINDER

51A

a Extract the window winder handle using a 3-claw ex-tractor (Tar. 1094) and a ring spanner.

a Clean the window winder handle shaft.


a Remove the cup (3) and extract the clip (4) .

a Remove the front window winder handle.

REFITTING



a Clip on the window winder handle.

2 - Bonded window winder handle

a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (72A, Side openingelements trim).

a Fit the ring (5) and the washer (6) on the front sidedoor trim.

a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim).

a Apply a bead of preformed sealing mastic (see Vehi-cle: Parts and ingredients for the repairwork)(04B, Consumables and products) to the windowwinder handle shaft and press the new handle byhand until the handle clips into place.


a Refit:

- the cup to the window winder handle,

- the window winder handle.

a Pull out the cup and clip the clip onto the windowwinder handle shaft.

133451

133415

133452

51A-15

SIDE OPENING ELEMENT MECHANISMSFront side door glass run channel mounting: Removal - Refitting 51A

REMOVAL


a Partially extract the glass run channel from its moun-ting.


a Remove the glass run channel mounting.

REFITTING


107949

109140

51A-16

SIDE OPENING ELEMENT MECHANISMSRear side door check strap: Removal - Refitting 51A

REMOVAL




a Extract the door strap from inside the door box sec-tion.

REFITTING


108523

108514

51A-17

SIDE OPENING ELEMENT MECHANISMSRear side door striker plate: Removal - Refitting 51A

REMOVAL

a Remove the door striker plate (1) .

REFITTING

a Reposition and adjust the striker plate.

a Check whether it is possible to close the door.

a Tighten to torque the striker plate (21 Nm)

Tightening torquesm

striker plate 21 Nm

108623

108623

51A-18

SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting 51A

REMOVAL


a Withdraw the slide from its support.


a Remove the support.

a Extract the opening control linkage (2) of the clip (3) .

a Remove:

- the linkages (4) ,

- the support (6) ,

- the bolts (5) .

a Withdraw the unit.

a Remove:

- the bolt (7) ,

- the lock motor (if the vehicle has one).

107963

108307

107962

108311

51A-19

SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting 51A

REFITTING


51A-20

SIDE OPENING ELEMENT MECHANISMSInterior door handle on rear side door: Removal - Refitting 51A

REMOVAL

a Remove:

- the bolt (1) ,

- the bonnet release catch.


107958

51A-21

SIDE OPENING ELEMENT MECHANISMSRear side door manual window control mechanism: Removal - Refitting

B90 or K90 or L90

51AREMOVAL


a Lower the window.




a Remove nuts (2) .


REFITTING


a Refit the nuts (3) .


107964

109142

107967

107967

51A-22

SIDE OPENING ELEMENT MECHANISMSRear side door manual window control mechanism: Removal - Refitting

B90 or K90 or L90

51A


a Refit the window.




107964

107966

51A-23

SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting

B90 or K90 or L90

51A

REMOVAL


a Remove the rear door trim (see Rear side doortrim: Removal - Refitting) (MR 389, 72A, Side ope-ning element trim).

II - REMOVAL OPERATION FOR PART CONCERNED

a Lower the window.



a Secure the window in the raised position using mas-king tape.

a Disconnect the window winder mechanism supplyconnector.

a Remove the nuts (2) from the window winder me-chanism.

a Remove the linkage.

Tightening torquesm

window winder mecha-nism nuts

6.5 Nm

117367

109142

117366

51A-24

SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting

B90 or K90 or L90

51AREFITTING

I - REFITTING OPERATION FOR PART CONCERNED

a Refit the window lift mechanism in the door box sec-tion.

a Reconnect the window winder mechanism supplyconnector.

a Reposition the door window.

a Refit the window bolts.

a Torque tighten the window winder mechanismnuts (6.5 Nm).


II - FINAL OPERATION.

a Refit the rear door trim (see Rear side door trim:Removal - Refitting) (MR 389, 72A, Side openingelement trim).

51A-25

SIDE OPENING ELEMENT MECHANISMSRear side door lock barrel: Removal - Refitting

F90

51AREMOVAL




a Extract the lock barrel linkage from the clip (1) .

a Extract the fork (2) .

a Remove the lock barrel.

REFITTING


a Fit the lock barrel.

a Refit the fork (3) .

108308

117553

117553

51A-26

SIDE OPENING ELEMENT MECHANISMSRear side door lock barrel: Removal - Refitting

F90

51A

a Clip the lock barrel linkage onto the lock (4) .

a Carry out an operational test on the lock barrel.


a Refit the rear door trim (see Rear side door trim:Removal - Refitting) (MR 389, 72A, Side openingelement trim).

108308

51A-27

SIDE OPENING ELEMENT MECHANISMSFuel filling compartment opening control cable: Removal - Refitting

L90, and RIGHT-HAND DRIVE

51A

REMOVAL


a Remove:

- the fuel filler flap opening control (see 52A, Non-side opening element mechanisms, Fuel fillingcompartment opening control: Removal - Refit-ting, page 52A-24) ,

- the right-hand B-pillar lining (see B-pillar trim: Re-moval - Refitting) (MR 389, 71A, Body internaltrim),

- the side seals (partially) (see Front side doorseal: Removal - Refitting) (MR 389, 65A, Doorsealing) and (see Rear side door seal: Removal -Refitting) (MR 389, 65A, Door sealing),

- the carpet (partially) (see Floor carpet: Removal -Refitting) (MR 389, 71A, Body internal trim).


a Unclip the fuel filler flap locking mechanism usingthe (Car. 1845) (1) .

a Extract the locking mechanism cable (2) from thefuel filler flap (3) .

a Note the fuel filler flap opening release cable routing.

a Remove the fuel filler flap opening release cable.

REFITTING


a Fit:

- the fuel filler flap opening control cable,

- the cable on the fuel filler flap locking mechanism.

a Clip on the fuel filler flap locking mechanism.



a Refit:

- the carpet (see Floor carpet: Removal - Refit-ting) (MR 389, 71A, Body internal trim),

- the side seals (see Front side door seal: Remo-val - Refitting) (MR 389, 65A, Door sealing) and(see Rear side door seal: Removal - Refitting)(MR 389, 65A, Door sealing),

- the right-hand B-pillar lining (see B-pillar trim: Re-moval - Refitting) (MR 389, 71A, Body internaltrim),


Car. 1845 Tool for removing the fuel fillerflap locking mechanism

121957

121959

51A-28

SIDE OPENING ELEMENT MECHANISMSFuel filling compartment opening control cable: Removal - Refitting


51A- the fuel filler flap opening control (see 52A, Non-side opening element mechanisms, Fuel fillingcompartment opening control: Removal - Refit-ting, page 52A-24) .

51A-29

SIDE OPENING ELEMENT MECHANISMSRear side door window winder: Removal - Refitting

B90 or K90 or L90

51AREMOVAL

a Extract the winder handle (1) using a pair of unclip-ping pliers.

REFITTING


107958

51A-30

SIDE OPENING ELEMENT MECHANISMSRear side door glass run channel mounting: Removal - Refitting

K90 or L90

51AREFITTING


a Partially extract the glass run channel from its moun-ting.


a Remove the glass run channel mounting.

REFITTING


107963

109141

52A-1

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release handle: Removal - Refitting 52A

REMOVAL

a Remove the bonnet release catch (1) .

REFITTINGa Position and refit the catch.

108723

52A-2

NON-SIDE OPENING ELEMENT MECHANISMSBonnet latch: Removal - Refitting 52A

REMOVAL


a Remove:

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1),

- the air deflector.



a Remove:

- the bonnet catch,

- the opening release cable (2) .

REFITTING


a Refit:

- the opening release cable,

- the bonnet catch,

- the nuts (1) .

a Torque tighten the nuts (21N.m).



a Refit:

- the air deflector,

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1).

Tightening torquesm

the nuts 21N.m

B90

108509

108510

B90

52A-3

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting 52A

REMOVAL


a Remove:

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1),

- the bonnet catch (see 52A, Non-side opening ele-ment mechanisms, Bonnet latch: Removal - Re-fitting, page 52A-2) ,

- the bonnet release catch (see 52A, Non-side ope-ning element mechanisms, Bonnet release han-dle: Removal - Refitting, page 52A-1) .


a Note the route of the bonnet release cable.

a Unclip the bonnet cable at (1) .

a Remove the remote headlight beam adjustmentcontrol cables (see Remote headlight adjustmentcontrol: Removal - Refitting) (MR 388, 80B, Re-mote headlight beam adjustment control).

a Remove the blanking piece cable (2) .

a Remove the bonnet release cable through the insideof the vehicle.

REFITTING


a Fitting the remote headlight beam adjustment con-trol cables (see Remote headlight adjustmentcontrol: Removal - Refitting) (MR 388, 80B, Re-mote headlight beam adjustment control).

a Refit the bonnet release cable through the inside ofthe vehicle.

a Clip on the bonnet release cable in the engine com-partment.


a Refit:

- the bonnet release catch (see 52A, Non-side ope-ning element mechanisms, Bonnet release han-dle: Removal - Refitting, page 52A-1) ,

- the bonnet catch (see 52A, Non-side opening ele-ment mechanisms, Bonnet latch: Removal - Re-fitting, page 52A-2) .

108718

F90 or K90 or L90

108637

F90 or K90 or L90

52A-4

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting 52A


a Refit the front bumper (see 55A, Exterior protec-tion, Front bumper: Removal - Refitting, page55A-1) .

52A-5

NON-SIDE OPENING ELEMENT MECHANISMSBonnet stop: Removal - Refitting 52A

REMOVAL

a Press clips using a flat-blade screwdriver (1) .

REFITTING

a Clip the bonnet stop back in.

108507

108480

108507

52A-6

NON-SIDE OPENING ELEMENT MECHANISMSLoading door lock barrel: Removal - Refitting

F90 or K90, and VEHICLE WITH KEY or DOOR OPEN. SYSTEM 02

52AREMOVAL


a Remove:

- the rear loading door trim (see Left-hand rear loa-ding door trim: Removal - Refitting) (MR 389,73A, Non-side opening element trim).

- the wiper motor (see Rear screen wiper motor:Removal - Refitting) (MR 388, 85A, Wiping -Washing),

- the rear loading door exterior trim (see 55A, Exte-rior protection, Rear loading door exterior trim:Removal - Refitting, page 55A-51) .


a Remove the clip (1) .

a Remove the rear loading door lock barrel.

REFITTING


a Refit the rear loading door lock barrel.

a Refit the clip.


a Refit:

- the rear loading door exterior trim (see 55A, Exte-rior protection, Rear loading door exterior trim:Removal - Refitting, page 55A-51) ,

- the wiper motor (see Rear screen wiper motor:Removal - Refitting) (MR 388, 85A, Wiping -Washing).


a Refit the rear loading door trim (see Left-hand rearloading door trim: Removal - Refitting) (MR 389,73A, Non-side opening element trim).

117796

52A-7

NON-SIDE OPENING ELEMENT MECHANISMSRear loading door exterior handle: Removal - Refitting

F90 or K90

52A

REMOVAL


a Remove:

- the rear loading door trim (see Left-hand rear loa-ding door trim: Removal - Refitting) (MR 389,73A, Non-side opening element trim).

- the rear screen wiper motor (see Rear screen wi-per motor: Removal - Refitting) (MR 388, 85A,Wiping - Washing),



a Remove the bolts (1) from the rear loading door han-dle.

a Remove the rear loading door lock barrel (see 52A,Non-side opening element mechanisms, Loa-ding door lock barrel: Removal - Refitting, page52A-6) .

REFITTING

I - REFITTING PREPARATIONS OPERATION

a Refit the rear loading door lock barrel (see 52A,Non-side opening element mechanisms, Loa-ding door lock barrel: Removal - Refitting, page52A-6) .

II - REFITTING OPERATION FOR PART CONCERNED

a Refit the bolts to the rear loading door handle.

a Torque tighten the rear loading door handle (8Nm).

III - FINAL OPERATION.

a Refit:


- the rear screen wiper motor (see Rear screen wi-per motor: Removal - Refitting) (MR 388, 85A,Wiping - Washing).


a Refit the rear loading door trim (see Left-hand rearloading door trim: Removal - Refitting) (MR 389,73A, Non-side opening element trim).

Tightening torquesm

rear loading door handle 8 Nm

117483

VEHICLE WITH KEY or DOOR OPEN. SYSTEM02


52A-8

NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock: Removal - Refitting

B90

52A

REMOVAL


a Remove the tailgate trim (see Tailgate lining: Re-moval - Refitting) (MR 389, 73A, Non-side openingelement trim).


a Remove:

- the bolts (1) ,

- the lock.

a Extract the lock handle linkage.

REFITTING


a Refit the lock handle linkage.

Refit:

- the lock handle linkage,

- the lock,

- the bolts (1) .

a Torque tighten the lock bolts (8 Nm).



a Refit the tailgate trim (see Tailgate lining: Removal- Refitting) (MR 389, 73A, Non-side opening ele-ments trim).

Tightening torquesm

lock bolts 8 Nm

108506

52A-9

NON-SIDE OPENING ELEMENT MECHANISMSFlap lock: Removal - Refitting

U90

52AREMOVAL


a Remove:

- the bolts (1) from the outer flap opening control clo-sure component,

- the outer flap opening control closure component.


a Unclip the linkages (2) from flap lock at (3) .

a Remove:

- the bolts (4) from the flap lock,

- the flap lock (5) .

REFITTING


a If necessary, coat at (6) with MULTIPURPOSEGREASE (see Vehicle: Parts and ingredients forthe repairwork) (MR 388, 04B, Parts and consuma-bles).

127985

127966

127964

127962

52A-10

NON-SIDE OPENING ELEMENT MECHANISMSFlap lock: Removal - Refitting

U90

52AII - REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the flap lock (5) ,

- the bolts (4) on the flap lock,

- the linkages (2) of the flap lock on the opening con-trol.


a Refit:

- the outer flap opening control closure component,

- the bolts (1) to the outer flap opening control closu-re component.

52A-11

NON-SIDE OPENING ELEMENT MECHANISMSBoot lid mechanisms: Removal - Refitting

L90

52AREMOVAL

a Withdraw the return spring from the support (1) .

a Remove the spring.

REFITTING


108486

52A-12

NON-SIDE OPENING ELEMENT MECHANISMSTailgate balancer: Removal - Refitting

B90

52AREMOVAL


a Note the direction in which the tailgate gas strut is fit-ted before removal.


a At (1 ) , extract the clips (2) using a flat-bladescrewdriver without removing them.

a Remove the tailgate gas strut whilst holding the tail-gate.

REFITTING

I - REFITTING PREPARATION OPERATION

a Position the clips on the tailgate gas strut.

126002

90920

52A-13

NON-SIDE OPENING ELEMENT MECHANISMSTailgate balancer: Removal - Refitting

B90


a Refit the tailgate gas strut.

a Clip on the clips (2) .

52A-14

NON-SIDE OPENING ELEMENT MECHANISMSBoot lid lock: Removal - Refitting

L90

52AREMOVAL


a Extract the lock handle linkage.

REFITTING



108506

52A-15

NON-SIDE OPENING ELEMENT MECHANISMSExterior opening control of flap: Removal - Refitting

U90

52AREMOVAL


a Remove:

- the bolts (1) from the outer flap opening control clo-sure component.

- the outer flap opening control closure component.


a Unclip the linkages (2) from the flap lock at (3) .

a Remove:

- the nuts (4) from the outer flap opening control,

- the outer flap opening control.

REFITTING


a Refit:

- the outer flap opening control,

- the nuts to the outer flap opening control,

- the linkages of the flap lock on the opening control.


a Refit:

- the outer flap opening control closure component,

- the bolts to the outer flap opening control closurecomponent.

127985

127966

127965

52A-16

NON-SIDE OPENING ELEMENT MECHANISMSBoot lid striker: Removal - Refitting

B90 or L90

52AREMOVAL

a Remove the cover (1) .


a Extract the striker plate (3) .

REFITTING



108498

108499

52A-17

NON-SIDE OPENING ELEMENT MECHANISMSFlap striker plate: Removal - Refitting

U90

52A

REMOVAL


a Remove:

- the bolts (1) from the flap striker panel,

- the flap striker panel.

REFITTING


a Refit:

- the flap striker panel.

- the bolts on the flap striker panel.

a Adjust the flap striker panel (see Opening element:Adjusting) (MR 389, 48A, Non side opening ele-ments).

a Torque tighten the flap striker panel bolts (21N.m).

Tightening torquesm

flap striker panel bolts 21 N.m

127970

52A-18

NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock barrel: Removal - Refitting

B90

52AREMOVAL


a Remove the tailgate trim (see Tailgate lining: Re-moval - Refitting) (MR 389, 73A, Non-side openingelement trim).

a Remove the linkages (1) from the lock barrel.


a Rotate the ring (2) anti-clockwise.

a Remove the lock barrel from the tailgate lock.

REFITTING


a Check that the lock barrel is in the unlocked position.


a Fit the lock barrel on the tailgate lock.

a Lock the ring (3) .


a Fit the lock barrel linkages.


a Refit the tailgate trim (see Tailgate lining: Removal- Refitting) (MR 389, 73A, Non-side opening ele-ment trim).

125717

126019

126020

52A-19

NON-SIDE OPENING ELEMENT MECHANISMSBoot lid lock barrel: Removal - Refitting

L90, and WITHOUT ADD SPECIAL EDITION DEFINITION

52AREMOVAL

a Remove clip (1) .

a Remove the linkage (2) from the lock barrel.

a Remove the lock barrel.

REFITTING


109413

109412

52A-20

NON-SIDE OPENING ELEMENT MECHANISMSBoot lid lock barrel: Removal - Refitting

L90, and KIT 02

52AREMOVAL


a Unclip the blanking cover.

a Remove the linkages (1) from the lock barrel.

II - REMOVAL STAGE OF PART IN QUESTION

a Rotate the ring (2) anti-clockwise.

a Remove the lock barrel from the boot lid lock.

REFITTING


a Check that the lock barrel is in the unlocked position.


a Position the boot lid lock barrel.

a Lock the ring.

III - FINAL OPERATION

a Fit the lock barrel linkages.


a Fit the blanking cover.

119312

119311

119309

52A-21

NON-SIDE OPENING ELEMENT MECHANISMSRear loading door mechanism: Removal - Refitting

F90 or K90

52A

REMOVAL


a Remove:

- the rear loading door trim (see Left-hand rear loa-ding door trim: Removal - Refitting) or (see Ri-ght-hand rear loading door trim: Removal -Refitting) (MR 389, 73A, Non-side opening ele-ments trim),




a Disconnect the connector from the opening control.

a Remove:

- the bolts (1) from the lock,

- the bolts (2) from the lower catch.

a Unclip the cable from the lower catch.

a Remove the bolts (3) from the upper catch.

a Unclip the cable from the upper catch.

a Remove the rear loading door mechanism.

Tightening torquesm

rear loading door lock 8 Nm

upper and lower catchbolts

8 Nm

117784

117782

52A-22


F90 or K90

52AREFITTING


a


a Refit the rear loading door mechanism.

a Clip the mechanism cables onto the upper and lowercatch.

a Refit the bolts (5) to the loading door lock.

a Tighten until contact:

- the lower catch bolts (6) ,

- the upper catch bolts (7) .

a Close and open the rear loading door to position thecatches.

a Torque tighten:

- the rear loading door lock (8 Nm),

- the upper and lower catch bolts (8 Nm).

a Reconnect the connector to the opening control.

117369

Note:

When refitting the mechanism, hold the cables(4) in position to ensure they stay correctly posi-tioned.

117784

117782

52A-23


F90 or K90

52AIII - FINAL OPERATION.

a Refit:




a Refit the rear loading door trim (see Left-hand rearloading door trim: Removal - Refitting) or (see Ri-ght-hand rear loading door trim: Removal - Refit-ting) (MR 389, 73A, Non-side opening elementstrim).

52A-24

NON-SIDE OPENING ELEMENT MECHANISMSFuel filling compartment opening control: Removal - Refitting


52AREMOVAL


a Remove the clip (1) from the carpet.

a Partially remove the carpet.

a Remove the bolt (2) from the control.

a Extract the cable (3) from the control (4) .

a Remove the filler flap control.

REFITTING


a Fit:

- the cable on the control,

- the filler flap control.

a Refit the control bolt.

a Fit the carpet.

a Refit the carpet clip.

121960

121961

121958

52A-25

NON-SIDE OPENING ELEMENT MECHANISMSRear loading door stop: Removal - Refitting

F90 or K90

52A

REMOVAL


a Remove the rear light on the wing (see Rear lighton wing: Removal - Refitting) (MR 388, 81A, Rearlighting).


a Remove the bolts (1) from the rear loading doorstop.

REFITTING


a Torque tighten the door stop bolts (8 Nm).


a Refit the rear light on the wing (see Rear light onwing: Removal - Refitting) (MR 388, 81A, Rear li-ghting).

Tightening torquesm

door stop bolts 8 Nm

117795

52A-26

NON-SIDE OPENING ELEMENT MECHANISMSFlap retaining cable: Removal - Refitting

U90

52A

REMOVAL


a Remove:

- the bolts (1) from the flap retaining cable,

- the flap retaining cable (2) .

REFITTING

REFITTING OPERATION FOR PARTS CONCERNED

a Refit:

- the flap retaining cable (2) .

- the bolts (1) to the flap retaining cable.

a Torque tighten the flap retaining cable (21 N.m).

Tightening torquesm

flap retaining cable 21 N.m

127963

54A-1

WINDOWSWindscreen: Removal - Refitting 54A

REMOVAL

a

a Remove interior rear-view mirror (1) .

a Partially remove seal (2) .

a Remove the A-pillar trim.


Ele. 1294-01 Windscreen wiper arm remo-ving tool.

Car. 1735 Dashboard protector

Note:

During a « removal - refitting » or replacementoperation, the seals and positioning shims mustalways be replaced with new ones. These partsare available at retail.

108659

107832

107833

54A-2


a Unclip the trim (3) .

a Remove the trim.

a Partially remove seal (4) .

a Remove covers (5) .

108663

108662

108661

107993

54A-3


a Remove nuts (6) .

a Remove wiper arms using tool (Ele. 1294-01).

a Remove seal (7) .

a Remove seal (8) .

a Protect the windscreen surround and the headliningwith masking tape.

a Position the dashboard protector (Car. 1735)

a Cut the cement bead.

a Remove the windscreen.

REFITTING

a Fit the new frame seals to the windscreen.

a Pre-fit the windscreen.

a Adjust the clearance and for flush fitting.

a Stick on strips of masking tape to mark the correctwindscreen positioning.

a Cut the strips of masking tape between the winds-creen and roof.

a Remove the windscreen.

a For preparation and bonding, see Technical Note560A, General window bonding procedure.

a Use the correct size of cement bead.

107994

108667

108665

108666

5418

54A-4


a Respect the following clearances and shut lines:

- « windscreen - roof »

- « windscreen - A-pillar »

a Stick on strips of masking tape (9) to hold the winds-creen in position while the cement is drying.


108666

54A-5

WINDOWSSliding window in front side door: Removal - Refitting 54A

REMOVAL


a Remove the interior weatherstrip.

a Lower the window.

a Remove the exterior weatherstrip.


a Withdraw the window.

REFITTING

a Refit the window.

107946

107950

107945

107951

54A-6

WINDOWSSliding window in front side door: Removal - Refitting 54A


a Retighten the bolts (2) through the holes (3) .



107945

109136

54A-7

WINDOWSRear side door fixed window: Removal - Refitting

B90

54AREMOVAL


a Remove:

- the rear side door trim (see Rear side door trim:Removal - Refitting) (MR 389, 72A, Side openingelement trim),

- the rear side door sliding window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-8) ,

- the rear side door inner weatherstrip (see Rearside door interior weather strip: Removal - Re-fitting) (MR 389, 66A, Window sealing).


a Remove the fixed window.

REFITTING


a Check that the retaining pin is in place (1) before re-fitting the fixed window.


a Refit the fixed window.


a Refit:

- the rear side door interior weatherstrip (see Rearside door interior weather strip: Removal - Re-fitting) (MR 389, 66A, Window sealing)

- the rear side door sliding window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-8) ,

- the rear side door trim (see Rear side door trim:Removal - Refitting) (MR 389, 72A, Side openingelement trim).

125446

125448

54A-8

WINDOWSSliding window in rear side door: Removal - Refitting

K90 or L90

54AREMOVAL


a Remove the interior weatherstrip (1) .

a Withdraw the slide from its support.

a Remove:

- the bolts (2) ,

- the support.

a Lower the window.

a Remove the exterior weatherstrip (3) .


107961

107963

107968

107964

54A-9


K90 or L90

54A

a Withdraw the window.

REFITTING

a Refit the window.


a Retighten the bolts (5) through the holes (6) .



107969

107964

107966

54A-10


B90

54AREMOVAL


a Remove:


- the rear side door interior weatherstrip (see Rearside door interior weather strip: Removal - Re-fitting) (MR 389, 66A, Window sealing).


a Lower the window in order to access the bolts (1) ofthe rear side door sliding window.

a Remove the bolts (1) on the sliding window.

a Remove the sliding window from the operating me-chanism shaft.

a Fit the sliding window at the bottom of the door boxsection.

a Remove the inner bolt (2) from the fixed upright.

a Unclip the fixed upright at (3) .

a Remove the fixed upright (4) .

a Remove the sliding window (5) .

125442

125443

125444

125447

54A-11


B90

54AREFITTING


a Refit:

- the sliding window into the door box section,

- the fixed upright.

a Clip on the fixed upright.

a Refit:

- the fixed upright bolt,

- the sliding window on the operating mechanismshaft,

- the sliding window bolts.


FINAL OPERATION.

a Refit:

- the rear side door interior weatherstrip (see Rearside door interior weather strip: Removal - Re-fitting) (MR 389, 66A, Window sealing).


54A-12

WINDOWSRear quarter panel window: Removal - Refitting

K90

54A

REMOVAL


Bonded rear quarter panel window

a Remove:

- the C-pillar upper trim (see C-pillar upper trim:Removal - Refitting) (MR 389, 71A, Body internaltrim),

- the rear quarter panel trim (see Rear quarter pa-nel trim: Removal - Refitting) (MR 389, 71A,Body internal trim).


1 - Bonded rear quarter panel window

a Protect the edges of the quarter panel window usingmasking tape.

a Begin cutting the cement bead.

2 - Opening rear quarter panel window

a Remove the bolts (1) from the rear quarter panelwindow (this operation requires two people).

REFITTING


a Always replace the stops and shims.


a For preparation and bonding (see Technical Note560, General procedure for bonding windowsand sunroof).


1 - Bonded rear quarter panel window

a Bond the rear quarter panel window.

a Equal out the clearances and shut lines.

a Remove the tabs from the stops when the adhesivehas dried.

Tightening torquesm

rear quarter panel win-dow bolts

4 Nm

117476

117475

Note:

Use a high modulus adhesive when bonding therear quarter panel window.

54A-13


K90

54A2 - Opening rear quarter panel window

a Reposition the opening rear quarter panel window.


a Refit the bolts to the rear quarter panel window (thisoperation requires two people).

a Torque tighten the rear quarter panel windowbolts (4 Nm).



a Refit:

- the rear quarter panel trim (see Rear quarter pa-nel trim: Removal - Refitting) (MR 389, 71A,Body internal trim),

- the C-pillar upper trim (see C-pillar upper trim:Removal - Refitting) (MR 389, 71A, Body internaltrim).

54A-14


U90

54AREMOVAL


a Remove the rear quarter panel trim (see Rear quar-ter panel trim: Removal - Refitting) (MR 389, 71A,Body internal trim).

a Protect the body around the rear quarter panel win-dow using masking tape.


a Cut the cement bead (see Technical Note 560A,General procedure for bonding windows and su-nroof).

a Remove the rear quarter panel window.

REFITTING



a For preparation and bonding (see Technical Note560A, General procedure for bonding windowsand sunroof).


a Bond the rear quarter panel window.




a Refit the rear quarter panel trim (see Rear quarterpanel trim: Removal - Refitting) (MR 389, 71A,Body internal trim).

127923

54A-15

WINDOWSRear screen: Removal - Refitting

L90

54AREMOVAL

a

a Remove the rear parcel shelf lining (see Rear par-cel shelf lining: Removal - Refitting) (MR 389,71A, Body internal trim).

a Remove:

- the bolts (1) ,

- the brake lights.

a Protect the rear screen and headlining surroundusing masking tape.


a Remove:

- positioning clips (2)

- thickness shims (3)

REFITTING

a For preparation and bonding, (see Technical Note560A, General window bonding method).

a Use the correct size of cement bead.

a Bond the rear screen.

a This operation requires two people.

Note:

When « removing - refitting » or replacing, theshims and the positioning clips must always bereplaced. These parts are available at retail.

108006

108658

108657

5418

54A-16


L90

54A

a Respect the following clearances and shut lines:

- « rear screen - roof »

- « rear screen - rear wings »

108658

54A-17


B90

54AREMOVAL


a Remove:

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 389, 73A, Non-side opening ele-ments trim),

- the rear screen wiper blade (see Rear screen wi-per blade: Removal - Refitting) (MR 388, 85A,Wiping - Washing)

- the rear screen wiper arm (see Rear screen wiperarm: Removal - Refitting) (MR 388, 85A, Wiping -Washing)

- the rear screen wiper motor (see Rear screen wi-per motor: Removal - Refitting) (MR 388, 85A,Wiping - Washing)

- the high level brake light (see Third brake light:Removal - Refitting) (MR 388, 81A, Rear lighting).

a Disconnect the heated rear screen harness connec-tors.


a Protect the edges of the rear screen using maskingtape.


a Remove the rear screen window (this operation re-quires two people).

REFITTING



a Refit the rear screen wiper motor (see Rear screenwiper motor: Removal - Refitting) (MR 388, 85A,Wiping-Washing) to act as a guide for positioningthe window.



a Bond the rear screen (two people are required forthis operation).


a Remove the tabs from the stops once the adhesivehas dried.


a Connect the heated rear screen harness connec-tors.

a Refit:

- the high level brake light (see Third brake light:Removal - Refitting) (MR 388, 81A, Rear lighting),

- the rear screen wiper arm (see Rear screen wiperarm: Removal - Refitting) (MR 388, 85A, Wiping -Washing)

- the rear screen wiper blade (see Rear screen wi-per blade: Removal - Refitting) (MR 388, 85A,Wiping - Washing)

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 389, 73A, Non-side opening ele-ments trim).

125437

54A-18


U90

54AREMOVAL


a Remove:

- the rear screen protective grille (see 56A, Exteriorequipment, Rear screen protective grille: Re-moval - Refitting, page 56A-5) ,

- the trim from the cab (see 55A, Exterior protec-tion, Body side trim: Removal - Refitting, page55A-48) ,

- the rear panel trim (see Rear panel trim: Removal- Refitting) (MR 389, 71A, Body internal trim),

- the rear quarter panel trims (see Rear quarter pa-nel trim: Removal - Refitting) (MR 389, 71A,Body internal trim),

- the headlining (see Headlining: Removal - Refit-ting) (MR 389, 71A, Body internal trim).

a Mark the positions of the rear screen protective grillesupports.

a Remove the bolts (1) from the rear screen protectivegrille supports.

a Protect the edges of the rear screen using maskingtape.



a Remove the rear screen window (this operation re-quires two people).

REFITTING





a Bond the rear screen (two people are required forthis operation).




a Refit:

- the bolts (1) to the rear screen protective grille sup-ports,

- the headlining (see Headlining: Removal - Refit-ting) (MR 389, 71A, Body internal trim),

- the rear quarter panel trims (see Rear quarter pa-nel trim: Removal - Refitting) (MR 389, 71A,Body internal trim),

127936

127935

54A-19


U90

54A- the rear panel trim (see Rear panel trim: Removal- Refitting) (MR 389, 71A, Body internal trim),

- the trim from the cab (see 55A, Exterior protec-tion, Body side trim: Removal - Refitting, page55A-48) ,

- the rear screen protective grille (see 56A, Exteriorequipment, Rear screen protective grille: Re-moval - Refitting, page 56A-5) .

54A-20

WINDOWSRear loading door window: Removal - Refitting

F90 or K90

54AREMOVAL


Rear left-hand loading door window

a Remove the rear screen wiper arm (see Rearscreen wiper arm: Removal - Refitting) (MR 388,85A, Wiping - Washing).

a Remove the supply terminals (1) using a screwdri-ver.

a Disconnect the connectors (2) .


a Protect the edges of the rear loading door windowwith masking tape.

1 - Rear left-hand loading door window


2 - Rear right-hand loading door window


117780

117779

118617

118620

54A-21

WINDOWSRear loading door window: Removal - Refitting

F90 or K90

54AREFITTING





a Bond the rear loading door window.




a Reconnect the de-icing connectors.

a Fit the supply terminals.

a Refit the rear screen wiper arm (see Rear screenwiper arm: Removal - Refitting) (MR 388, 85A, Wi-ping - Washing).

55A-1

EXTERIOR PROTECTIONFront bumper: Removal - Refitting 55A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).



a Remove the bumper extenders at (2) .

a Remove the bolts (3) from the closure panel compo-nents.

B90, and SUV ADDITIONAL EQUIPMENT

135213

135214

125526

55A-2


a Remove:

- the bolts (4) ,

- the front wheel arch liners (partially).



a Unclip the side sections of the front bumper at (7) .


F90 or K90 or L90

108633

108630

B90

135215

108629

55A-3


a Remove:

- the bolts (9) ,

- the front bumper (this operation requires two peo-ple).

a Disconnect the fog light connector.

REFITTING


a


a Connect the fog light connector.

a Fit the front bumper (this operation requires two peo-ple).

a Refit:

- the upper bolts (9) ,

- the lower bolts (8) .

a Clip on the side sections of the front bumper.

a Refit the bolts (6) on the front bumper.

a Refit:

- the front wheel arch liners,

- bolts (5) and (4) on the front bumper.

a Refit the bolts on the closure panel components.

a Refit:

- the bumper extender,

- the bolts (1) .

108627

FOG LIGHT

KIT 02

Note:

Cut the centring pins when replacing a collection01 bumper with a collection 02 one (see 55A,Exterior protection, Front bumper: Conver-sion, page 55A-4) .

Note:

Position the bumper when bolting it to the wing.

FOG LIGHT

B90

F90 or K90 or L90


55A-4

EXTERIOR PROTECTIONFront bumper: Conversion

KIT 02, and DOCUMENT PHASE 1

55Aa

a

a Drill the front bumper using a drill bit around the out-side edge of the marking or use the special tool (partno.: 7711419232).

Note:

When a front bumper is replaced, the replace-ment part must be modified before it is paintedso that the fog lights can be fitted.

Note:

Cut the centring pins when replacing a collection01 bumper with a collection 02 one.

109589

109590

Note:

Take care not to damage the fog light supportclips.

55A-5

EXTERIOR PROTECTIONFront bumper: Conversion

KIT 02, and DOCUMENT PHASE 1

55A

a Finish off using a small semi-circular file.

a Cut the centring pins (1) .

109591

119084

55A-6

EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding

L90, and DOCUMENT PHASE 1 – F90 or U90 – K90, and DOCUMENT PHASE 1

55ASTRIPPING

I - STRIPPING PREPARATION OPERATION

a Remove the front bumper (see 55A, Exterior pro-tection, Front bumper: Removal - Refitting, page55A-1) .

II - STRIPPING OPERATION FOR PART CONCERNED

a Detach the bumper trims.

a Unclip the badge.

a Unclip:

- the diffusers (1) ,

- the bumper grilles (2) .

a Unclip:

- the bumper trims,

- the badge.

RENAULT

111333

111334

DACIA MAKE

108621

55A-7



55A

a Unclip:


- the bumper grilles (4) .

a Unclip:


- the bumper grille (6) .

L90, and K4M or K7J or K7M, and DACIA MAKE –K9K, and 790 or 792 or 794, and DACIA MAKE

108620

F90 or K90 or U90, and DACIA MAKE – L90, andK9K, and 796, and DACIA MAKE

128201

128018

55A-8



55A


a Disconnect the connector (8) .

a Remove the fog light.

a Remove the clips (9) .

a Remove the fog light support.

REASSEMBLING

I - REBUILDING PREPARATION OPERATION

a Clean the bonding area of the bumper trims withHEPTANE.

a Always replace the bumper trims after removingthem.

II - REBUILDING OPERATION FOR PART CONCERNED

a Secure the fog light support using clips (10) .

a Refit the fog light.

a Reconnect the fog light connector.

a Refit the fog light bolts.

FOG LIGHT

108619

108618

RENAULT

FOG LIGHT

108618

55A-9



55A

a Clip the bumper grille (6) .

a Clip the bumper grilles (4) .

a Clip the bumper grilles (2) .

a Refit:

- the diffusers,

- the badge.

a Clip the bumper trims.

a Bond the bumper trims.



F90 or K90 or U90, and DACIA MAKE – L90, andK9K, and 796, and DACIA MAKE

L90, and K4M or K7J or K7M, and DACIA MAKE –K9K, and 790 or 792 or 794, and DACIA MAKE

RENAULT

DACIA MAKE

RENAULT

55A-10


B90, and WITHOUT ADDITIONAL EQUIPMENT

55ASTRIPPING





a Unclip the badge.

a Disconnect the fog light connectors (depending onthe vehicle's equipment).

a Remove the electric wiring for the fog lights (depen-ding on the vehicle's equipment)

a Remove:

- the rivets (1) ,

- the radiator grilles at (2) ,

- the lower air grille in the bumper at (3) .

a Unclip the radiator grille trim at (4) .

a Remove the trim (5) .

RENAULT

125530

DACIA MAKE

133244

133243

55A-11



55A

a Drill out the radiator grille rivets at (6) .

a Unclip the radiator grille at (7) .

a Unclip the diffuser from each side of the bumper at(8) .

a Remove the fog lights (depending on vehicle equip-ment) (see Front fog light: Removal - Refitting)(80B, Headlights).

a Remove:

- the clips (9) ,

- the fog light supports.

REASSEMBLING

I - REBUILDING OPERATION FOR PART CONCERNED

a Refit:

- the fog light supports,

- the clips (9) (Part no. 77 03 07 60 98),

- the fog lights (see Front fog light: Removal - Re-fitting) (80B, Headlights) (depending on vehicleequipment).

a Clip the diffuser onto each side of the bumper at (8) .

a Clip on the radiator grille trim.

a Refit:

- the lower air grille in the bumper at (3) ,

- the radiator grilles at (2) ,

- the radiator grille rivets underneath the radiatorgrille,

133245

125531

108618

DACIA MAKE

55A-12



55A- the electric wiring (depending on the vehicle's equi-pment).

a Connect the fog light connectors (depending on thevehicle's equipment).

a Clip the badge on.

II - FINAL OPERATION


55A-13


L90, and DOCUMENT PHASE 2 – K90, and DOCUMENT PHASE 2

55A

REMOVAL




a Disconnect the fog light connector (1) .

a Unclip the fog light clips (2) .

a Remove the fog light.

a Unclip:

- the fog light blanking cover at (3) ,

- the towing ring flap at (4) .

a Remove:

- the fog light blanking cover (5) ,

- the towing ring flap (6) .


Car. 1363 Set of tr im removal levers.

133239

133240

133251

55A-14



55A

a Unclip the diffuser pieces (7) .

a Unclip the wiring for the fog light at (8) .

a Unclip the front bumper grille at (9) .

a Unclip the radiator grille trim at (10) .

a Remove:

- the trim (11) ,

- The front badge (12) using the tool (Car. 1363).

a Drill out the radiator grille rivets at (13) .

a Unclip the radiator grille at (14) .

133241

133250

133242

133244

133243

133245

55A-15



55AREFITTING


a Always replace:

- the fog light blanking covers,

- the rivets.

a Check the fog light clips and replace them, if neces-sary.

II - REBUILDING OPERATION FOR PART CONCERNED

a Clip on the radiator grille.

a Refit the radiator grille rivets.

a Clip on the radiator grille trim.

a Refit the front badge.

a Clip on the front bumper grille.

a Refit the wiring for the fog light.

a Clip:

- the diffusers,

- the towing ring flap,

- the fog light blanking cover.

a Refit the fog light.

a Clip on the fog light clips.

a Connect the fog light connector.



55A-16



55ASTRIPPING





a Remove the fog lights (see Front fog light: Remo-val - Refitting) .

a Remove:

- the clips (1) ,

- the fog light supports.

a Unclip the fog light wiring at (2) .


a Unclip the badge.

a Unclip the diffusers at (4) .

FOG LIGHT

108618

135171

135038

135212

55A-17



55A


a Unclip the trim.

a Remove the rivets (6) .

a Unclip the grilles at (7) .

a Unclip:

- the lower air grille in the bumper at (8) ,

- the cover (9) from the tow eye.

REASSEMBLING


a Clip:

- the cover (9) ,

- the grille (8) ,

- the grilles (7) .

a Refit the rivets (6) see MR 400, (40A, General in-formation).

a Clip on the bumper trim.

a Refit:

- the bolts (5) ,

- the bolts (3) .

a Clip:


- the badge.

a Clip on the fog light wiring at (2) .

a Refit:

- the fog light supports,

- the clips (1) ,

- the fog lights (see Front fog light: Removal - Re-fitting) .



135172

135173

FOG LIGHT

55A-18

EXTERIOR PROTECTIONRear bumper: Removal - Refitting

L90

55AREMOVAL


a Partially extract the wheel arch liner.



a Remove the rear license plate light.

a Disconnect the connector.

108494

108493

108491

108492

55A-19


L90

55A


a Withdraw the rear bumper.

a This operation requires two people.

REFITTING


108500

108490

55A-20


F90 or K90

55AREMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (MR 388, 02A, Lifting equip-ment).

a Remove the rear lights (see Rear light on wing:Removal - Refitting) (MR 388, 81A, Rear lighting).



a Partially remove the rear wheel arch liner.



108494

108493

118623

55A-21


F90 or K90

55A

a Remove:

- the bolts (4) ,

- the bolts (5) .

a Extract the rear bumper (this operation requires twopeople).

REFITTING


a Refit the rear bumper (this operation requires twopeople).

a Refit:

- the bolts (6) ,

- the bolts (7) .

a Refit the bolts (8) .

118622

118626

118622

118623

55A-22


F90 or K90

55A


a Position the rear wheel arch liner.



a Refit the rear lights (see Rear light on wing: Remo-val - Refitting) (MR 388, 81A, Rear lighting).

108493

108494

55A-23


B90

55AREMOVAL



a Remove the rear wing lights (see Rear light onwing: Removal - Refitting) (81A, Rear lighting).


a Remove the plastic rivets (1) .



125734

125724

SUV ADDITIONAL EQUIPMENT

135221

55A-24


B90

55A

a Remove the extenders (4) .



a Remove the rear number plate light.

a Disconnect the connector from the rear number pla-te light.

135222

125735

125736

108492

55A-25


B90

55A

a Unclip the side sections from the rear bumper.

a Remove the rear bumper (this operation requirestwo people).

III - REMOVING THE IMPACT ABSORBERS AND THE SIDE SUPPORTS

a Unclip the air extractors at (7) .

a Remove:

- the rivets (8) ,

- the impact absorbers (9) ,

- the side supports (10) .

REFITTING

I - REFITTING THE IMPACT ABSORBERS AND THE SIDE SUPPORTS

a Refit:

- the side supports (10) ,

- the new rivets (8) on the side supports,

- the impact absorbers (9) ,

- the new rivets (8) on the impact absorbers,

- the air extractors.


a Refit the rear bumper (this operation requires twopeople).

a Clip on the side sections of the rear bumper.

a Connect the connector to the number plate light.

a Refit:

- the rear number plate light,

- the bolts (6) ,

- the bolts (5) .

125734

125737

125737

55A-26


B90

55A

a Refit:

- the extenders,

- the bolts (3) .

a Refit:

- the bolts (2) ,

- the plastic rivets (1) .


a Refit the rear wing lights (see Rear light on wing:Removal - Refitting) (81A, Rear lighting).

SUV ADDITIONAL EQUIPMENT

55A-27


U90

55AREMOVAL


a Remove the rear lights on the rear wing panel (seeRear light on wing: Removal - Refitting) (81A,Rear lighting).


a Remove:

- the bolts (1) on each side of the vehicle,

- the wheel arch liner partially.


a Remove the bolts (2) from each side of the vehicle.

a Remove the lower bolts (3) of the rear bumper.

108494

127961

128028

55A-28


U90

55A

a Remove the upper bolts (4) of the rear bumper.

a Unclip the side sections of the rear bumper (5) .

a Remove the rear bumper(this operation requires twopeople).

a Unclip the lighting supports and pass them throughthe holes.

III - REMOVING THE IMPACT ABSORBERS AND THE SIDE SUPPORTS

a Remove:

- the absorber rivets (6) ,

- the absorbers.

a Unclip the side supports (7) .

REFITTING

I - REFITTING THE IMPACT ABSORBERS AND THE SIDE SUPPORTS

a Clip the side supports.

a Refit:

- the absorbers,

- the new rivets on the impact absorbers.


a Clip on the rear number plate lighting supports.

a Refit the rear bumper, centring it at (8) (this opera-tion requires two people).

a Clip on the side sections of the rear bumper (5) .

a Refit:

- the upper bolts (4) of the rear bumper,

- the lower bolts (3) of the rear bumper,

- the bolts (2) ,

- the bolts (1) .


a Refit the rear lights onto the rear wing panel (seeRear light on wing: Removal - Refitting) (81A,Rear lighting).

127976

127980

127979

55A-29

EXTERIOR PROTECTIONTailgate strip: Removal - Refitting

L90, and DOCUMENT PHASE 2

55AREMOVAL


a Remove:

- the luggage compartment lid strip bolts (1) ,

- the luggage compartment lid strip (2) .

REFITTING


a Refit:

- the luggage compartment lid strip,

- the luggage compartment lid strip bolts.

133229

133219

55A-30

EXTERIOR PROTECTIONFront side door moulding: Removal - Refitting


55AREMOVAL



a Remove the front side door protective strip by slidingit towards the back of the vehicle (2) .

a Unclip the front side door protective strip at the rearsection (3) .

a Remove the front side door protective strip by slidingit towards the back of the vehicle (4) .

REFITTING


a Check the condition of the clips and replace if neces-sary.


a Refit the front side door protective strip by sliding ittowards the front of the vehicle.

a Clip the front side door protective strip at the rearsection.

a Refit the front side door protective strip by sliding ittowards the front of the vehicle.

a Refit the bolt (1) .

107947

F90 or K90 or L90

107954

U90

128020

U90

F90 or K90 or L90

55A-31

EXTERIOR PROTECTIONFront side door moulding: Removal - Refitting

B90

55AREMOVAL



a Remove the front side door protective strip (2) .

REFITTING


a If necessary, replace the clips on the front side doorprotective strip.


a Refit:

- the front side door protective strip

- bolt (1) .

125720

125721

55A-32

EXTERIOR PROTECTIONRear side door moulding: Removal - Refitting

F90 or K90 or L90

55AREMOVAL


a Withdraw the moulding, sliding it towards the front ofthe vehicle.


107956

107972

55A-33

EXTERIOR PROTECTIONRear side door moulding: Removal - Refitting

B90

55AREMOVAL



a Remove the rear side door protective strip (2) .

REFITTING


a If necessary, replace the clips on the rear side doorprotective strip.

II - OPERATION FOR REFITTING PART CONCERNED

a Refit:

- the rear side door protective strip,

- bolt (1) .

125723

125722

55A-34

EXTERIOR PROTECTIONFront wing protective strip Removal - Refitting

L90, and RENAULT

55AREMOVAL


a Remove mounting bolts (1) .

a Detach the front wing protective strip.

REFITTING

a You must replace the protective strip after every re-moval

a Clean the bonding surface of the front wing withHEPTANE.

a Affix the protective strip, aligning it with the mountingholes.

a Affix the protective strip to the front wing using themounting bolts.

111330

55A-35

EXTERIOR PROTECTIONRear wing protective strip: Removal - Refitting

L90, and RENAULT

55AREMOVAL


a Remove the mounting bolts (1) .

a Detach the rear wing protective strip.

REFITTING

a You must replace the protective strip after every re-moval

a Clean the bonding surface of the rear wing withHEPTANE.

a Position and bond the protective strip.

a Secure the protective strip to the rear wing using themounting bolts.

111331

55A-36

EXTERIOR PROTECTIONRear wing protective strip: Removal - Refitting

U90

55AREMOVAL


a Unclip the rear wing protective strip at the front sec-tion (1) .

a Remove the rear wing protective strip by sliding it to-wards the front of the vehicle (2) .

REFITTING


a Check the condition of the clips and replace if neces-sary.


a Refit the rear wing protective strip by sliding it to-wards the back of the vehicle.

a Clip the rear wing protective strip at the front section.

128021

55A-37

EXTERIOR PROTECTIONFront wheel arch liner: Removal - Refitting 55A

REMOVAL





a Remove:

- clips (3) and (4) from the front wheel arch liner.

- the front wheel arch liner.

F90 or K90 or L90

108633

B90

125527

108632

55A-38

EXTERIOR PROTECTIONFront wheel arch liner: Removal - Refitting 55A

REFITTING


a Refit:

- the front wheel arch liner,

- clips (3) and (4) from the front wheel arch liner.

- the front wheel arch liner bolt(s) on the bumper.

55A-39

EXTERIOR PROTECTIONFront wheel arch liner: Conversion

WITHOUT ADD SPECIAL EDITION DEFINITION

55Aa

a

a Cut the front wheel arch liner according to the mar-king (1) using snips.

Note:

When replacing a collection 2 front bumper on acollection 1 vehicle, the front wheel arch linermust be converted to ensure it is properly secu-red to the front bumper.

120030

Note:

The dimensions for cutting the part are (5 mm x270 mm).

55A-40

EXTERIOR PROTECTIONRear wheel arch liner: Removal - Refitting


55AREMOVAL


a Withdraw clips (2) .

a Remove the rear wheel arch liner.

REFITTING


108494

108495

55A-41

EXTERIOR PROTECTIONRear wheel arch liner: Removal - Refitting

B90

55AREMOVAL





a Remove:

- the clips (2) ,

- the rear wheel arch liner.

REFITTING


a Refit:

- the rear wheel arch liner,

- the clips (2) ,

- the bolts (1) .

125735

125738

55A-42

EXTERIOR PROTECTIONFlap: Removal - Refitting

L90, and RENAULT

55AREMOVING THE FRONT WHEEL ARCH LINER


a Remove:

- the clip (1) ,

- mounting bolts (2) ,

- the flap.

REMOVING THE REAR WHEEL ARCH LINER


a Remove:

- the mounting bolts (1) ,

- the flap.

REFITTING


111330

111332

55A-43

EXTERIOR PROTECTIONRear bumper: Stripping-Rebuilding

L90, and DOCUMENT PHASE 1 – RENAULT

55AREMOVAL

a Remove the rear bumper (see 55A, Exterior pro-tection, Rear bumper: Removal - Refitting, page55A-18) .

a Remove the absorbers (1) .

REFITTING


24695

55A-44


F90 or K90 or U90

55ASTRIPPING




a Unclip the reflectors (1) at (2) .

a Unclip the reflectors (1) at (2) .

F90 – K90, and DOCUMENT PHASE 1

117778

117555

K90, and DOCUMENT PHASE 2

135224

135225

55A-45


F90 or K90 or U90

55A

a Remove the clips (3) from the central absorber.

a Unclip the reflectors at (4) .

REASSEMBLING


a Clip on the reflectors

a Refit:

- the central absorber,

- the clips on the central absorber,

- the reflectors.


a Refit the rear bumper (see 55A, Exterior protec-tion, Rear bumper: Removal - Refitting, page55A-18) .

F90 or K90

117555

U90

127978

U90

F90 or K90

55A-46


L90, and DOCUMENT PHASE 2

55ASTRIPPING




a Remove the number plate light (see Number platelight: Removal - Refitting) (81A, Rear lighting).

a Unclip the reflector at (1) and the towing ring flap at(2) .

a Remove the reflector (3) and the towing ring flap (4) .

REASSEMBLING


a Clip on the reflector and the towing ring flap.

a Refit the number plate light (see Number plate li-ght: Removal - Refitting) (81A, Rear lighting).



133414

133413

55A-47



55ASTRIPPING






a Remove:

- the bolts (2) ,

- the bolts (3) ,

- the trim (4) .

REASSEMBLING


a Refit:

- the trim,

- the bolts (3) ,

- the bolts (2) ,

- the bolts (1) .



135019

135020

55A-48

EXTERIOR PROTECTIONBody side trim: Removal - Refitting

U90

55AREMOVAL


CAB TRIM

a Remove the rear screen protective grille (see 56A,Exterior equipment, Rear screen protectivegrille: Removal - Refitting, page 56A-5) .


1 - CAB TRIM

a Remove:

- the cab trim bolts (1) ,

- the cab trim (2) .

2 - CAB PILLAR TRIM

a Remove:

- the blanking covers (3) of the cab pillar trim bolts,

- the cab pillar trim bolts (4) .

127975

127981

127982

55A-49


U90

55A

a Remove:

- the cab pillar trim bolts (5) ,

- the cab pillar trim (6) by pulling in the direction (7) .

3 - REAR WING PANEL TRIM

a Remove:

- the retainers (8) ,

- the pin (9) .

127984

127983

127973

127972

55A-50


U90

55A

a Remove:

- the bolts (10) of the rear wing panel trim,

- the rear wing panel trim (11) .

REFITTING


CAB TRIM

a Check the condition of the clips and replace them ifnecessary.


1 - CAB TRIM

a Refit:

- the trim from the cab,

- the cab trim bolts.

2 - CAB PILLAR TRIM

a Refit:

- the cab pillar trim,



- the blanking covers of the cab pillar trim bolts.

3 - REAR WING PANEL TRIM

a Refit:

- the rear wing panel trim,

- the bolts (10) of the rear wing panel trim,

- the pin (9) ,

- the retainers (8) .


CAB TRIM

a Refit the rear screen protective grille (see 56A, Ex-terior equipment, Rear screen protective grille:Removal - Refitting, page 56A-5) .

127971

55A-51

EXTERIOR PROTECTIONRear loading door exterior trim: Removal - Refitting

F90 or K90

55AREMOVAL


1 - Rear right-hand loading door exterior trim

a Remove the rear right-hand loading door trim (seeRight-hand rear loading door trim: Removal - Re-fitting) (MR 389, 73A, Non-side opening elementtrim).

2 - Rear left-hand loading door exterior trim

a Remove:

- the rear left-hand loading door trim (see Left-handrear loading door trim: Removal - Refitting) (MR389, 73A, Non-side opening element trim).


a Disconnect the number plate light connector.



a Remove:

- the nuts (1) from the trim,

- the trim.


a Remove the mountings (2) from the trim piece.

a Remove the linkage (3) from the lock barrel.

a Remove the trim.

117805

117554


117797

55A-52

EXTERIOR PROTECTIONRear loading door exterior trim: Removal - Refitting

F90 or K90

55A

a Remove the lock barrel (see 52A, Non-side ope-ning element mechanisms, Loading door lockbarrel: Removal - Refitting, page 52A-6) .

a Remove:

- the exterior handle (see 52A, Non-side openingelement mechanisms, Rear loading door exte-rior handle: Removal - Refitting, page 52A-7) ,

- the number plate light (see Number plate light:Removal - Refitting) (MR 388, 81A, Rear lighting).

REFITTING


Rear left-hand loading door exterior trim

a Refit:

- the number plate light (see Number plate light:Removal - Refitting) (MR 388, 81A, Rear lighting),

- the exterior handle (see 52A, Non-side openingelement mechanisms, Rear loading door exte-rior handle: Removal - Refitting, page 52A-7) .

a Refit the lock barrel (see 52A, Non-side openingelement mechanisms, Loading door lock barrel:Removal - Refitting, page 52A-6) .



a Reposition the rear loading door trim.

a Refit the trim piece nuts.


a Reposition the lock barrel linkage.

a Reposition the rear loading door exterior trim.

a Refit the trim piece mountings.



a Refit the rear right-hand loading door trim (see Ri-ght-hand rear loading door trim: Removal - Refit-ting) (MR 389, 73A, Non-side opening elementtrim).


a Reconnect the number plate light connector.

a Refit:


- the rear left-hand loading door trim (see Left-handrear loading door trim: Removal - Refitting) (MR389, 73A, Non-side opening element trim).




55A-53

EXTERIOR PROTECTIONRear light upper trim: Removal - Refitting

F90 or K90

55AREMOVAL


a Remove the rear light on the wing (see Rear lighton wing: Removal - Refitting) (MR 388, 81A, Rearlighting).

a Remove the rear quarter panel trim (see Rear quar-ter panel trim: Removal - Refitting) (MR 389, 71A,Body internal trim).


a Remove the nut (1) from the trim piece.

a Remove:

- the bolts (2) from the trim piece,

- the rear light upper trim piece.

REFITTING


a Position the rear light upper trim piece.

a Refit:

- the trim piece bolts,

- the trim piece nut.


a Refit the rear quarter panel trim (see Rear quarterpanel trim: Removal - Refitting) (MR 389, 71A,Body internal trim).

a Refit the rear light on the wing (see Rear light onwing: Removal - Refitting) (MR 388, 81A, Rear li-ghting).

K90

117480

117479

K90

55A-54

EXTERIOR PROTECTIONFlap trim: Removal - Refitting

U90

55AREMOVAL


a Remove:

- the bolts (1) ,

- the bolts (2) ,

a Unclip the boot chute trim.

REFITTING


a Check the condition of the clips and replace them ifnecessary.


a Refit:

- the boot chute trim,

- the bolts (2) ,

- the bolts (1) .

127974

133246

56A-1

EXTERIOR EQUIPMENTTailgate spoiler: Removal - Refitting

B90, and LONGITUDINAL BARS, and SUV ADDITIONAL EQUIPMENT

56A

REMOVAL


a Remove the covers (1) .


a Remove the bolts (2) from the tailgate spoiler.

a Remove the tailgate spoiler.

REFITTING


a Refit:

- the tailgate spoiler,

- the tailgate spoiler bolts.

a Torque tighten the tailgate spoiler bolts (8 N.m.)


a Refit the covers.

Tightening torquesm

tailgate spoiler bolts 8 N.m.

134821

134822

134916

56A-2

EXTERIOR EQUIPMENTScuttle half-grille: Removal - Refitting 56A

REMOVAL

a Remove seal (1) .

a Remove the hose (2) from the union (3) .

a Remove clip (4) .

a Remove scuttle half-grille (5) .

a Remove clip (6) .

a Remove the scuttle half-grille (7) .

REFITTING


107996

108636

107997

107998

56A-3

EXTERIOR EQUIPMENTDoor mirror: Removal - Refitting 56A

REMOVAL


a Disconnect connections (1) (depending on equip-ment level).


a Withdraw the door mirror.


107944

56A-4

EXTERIOR EQUIPMENTDoor mirror glass: Removal - Refitting 56A

REMOVAL

a Protect the edge of the rear-view mirror (masking ta-pe).

a Use the (Car. 1363) as a lever to unclip the glass.

a Disconnect the supply terminals (depending onequipment level).

REFITTINGa Offer up the glass.

a Clip the mirror.



107955

56A-5

EXTERIOR EQUIPMENTRear screen protective grille: Removal - Refitting

U90

56A

REMOVAL


Rear screen protective bars

a Remove the cab trim (see 55A, Exterior protec-tion, Body side trim: Removal - Refitting, page55A-48) .


1 - Rear screen protective grille

a Remove:

- the bolts (1) from the rear screen protective grille,

- the rear screen protective grille.

2 - Rear screen protective bars

a Remove:

- the bolts (2) from the rear screen protective bars,

- the rear screen protective bars.

REFITTING


a Coat the threads of the bolts of the rear screen pro-tective grille or protective bars with HIGHSTRENGTH THREAD LOCK (see Vehicle: Partsand ingredients for the repairwork) (04B, Partsand consumables).


1 - Rear screen protective grille

a Refit:

- the rear screen protective grille,

- the bolts of the rear screen protective grille.

a Torque tighten the bolts of the rear screen protec-tive grille (21 N.m).

2 - Rear screen protective bars

a Refit:

- the rear screen protective bars,

- the bolts of the rear screen protective bars.

a Torque tighten the bolts of the rear screen protec-tive bars (21 N.m).

Tightening torquesm

bolts of the rear screenprotective grille

21 N.m

bolts of the rear screenprotective bars

21 N.m

127938

128192

56A-6

EXTERIOR EQUIPMENTRear screen protective grille: Removal - Refitting

U90

56AIII - FINAL OPERATION

Rear screen protective bars

a Refit the cab trim (see 55A, Exterior protection,Body side trim: Removal - Refitting, page 55A-48) .

56A-7

EXTERIOR EQUIPMENTDecorative side strips: Removal - Refitting

B90

56Aa

REMOVAL


1 - Front side door

a Lower the window.

a Remove the front side door exterior weatherstrip(see Front door side exterior weather strip: Re-moval - Refitting) (MR 389, 66A, Window sealing).

a Move aside the glass run channel as shown in thediagram above (1) .

a Strip off the side decorative strip using a hot air gun.

2 - Rear side door

a Lower the window.

a Partially remove the exterior weatherstrip (2) of therear door.

a Move aside the glass run channel as shown in thediagram above (3) .

a Strip off the side decorative strip using a hot air gun.

REFITTING


a Clean the adhesive surface of the film with heptaneand wipe with a lint-free cloth.

Note:

Once removed, the side decorative strips cannotbe refitted and must be replaced each time.

125739

126015

56A-8

EXTERIOR EQUIPMENTDecorative side strips: Removal - Refitting

B90


a Position the decorative strip to be bonded to thedoor pillar and centre it visually at the level of the up-per section of the pillar (4) .

a Hold the lower section of the decorative strip in placewith masking tape.

a Turn back the top of the decorative strip and pullaway the protective paper to mark (5) .

a Stick the decorative strip down taking care to keep itproperly aligned.

a Pull away the protective paper from the upper sec-tion of the decorative strip.

a Stick down the upper section smoothing it with aplastic spatula from bottom to top in a continuousmovement.

a Pull away the masking tape from the lower section ofthe decorative strip.

a Smooth from top to bottom with the plastic spatula ina continuous movement, gradually pulling away theprotective paper following the progression of thebonding taking care to ensure that it stays aligned.

a Stick down the decorative strip to the two edges (6)and (7) using the plastic spatula.

a Smooth edge (6) with a movement from the front tothe rear ensuring that the decorative strip is properlybonded on the run channel side.

a Fold back edge (7) gradually over its entire lengthwith the plastic spatula and finish the applicationwith your thumb along the interior of the upright.


1 - Front side door

a Fit the channel on the door.

a Refit the front side door exterior weatherstrip (seeFront door side exterior weather strip: Removal -Refitting) (MR 389, 66A, Window sealing).

a Raise the window.

2 - Rear side door

a Fit the channel on the door.

a Refit the exterior weatherstrip (2) of the rear door.

a Raise the window.

126512

Note:

Do not press too heavily on the plastic spatulaotherwise you may stretch and deform the deco-rative strip.

126512

Note:

The procedure for fitting the decorative strip onthe front door is identical.

56A-9

EXTERIOR EQUIPMENTRear badges: Removal - Refitting

L90

56A

REMOVAL


a Unclip the rear badge using the tool (Car. 1363).

REFITTING


a Clip on the rear badge.



133399

56A-10

EXTERIOR EQUIPMENTFront wing extender: Removal - Refitting


56AREMOVAL




a Carefully unclip the front wing extender as indicatedby the arrows (3) .

a Detach the front wing extender from the sill panel ex-tender as indicated by the arrow (4) .

a Remove the extender (5) .

REFITTING


a Always reapply adhesive to the front wing extender.

135014

135013

135015

56A-11

EXTERIOR EQUIPMENTFront wing extender: Removal - Refitting


56A

a Remove any adhesive residue (6) with a rotary era-ser (PART NO.: 77 11 419 046 OR 77 11 419 047).

a Clean the bonding areas using a LINT-FREECLOTH soaked in HEPTANE (see Vehicle: Partsand ingredients for the repairwork) (04B, Consu-mables - Products) by pressing firmly and movingslowly from back to front and in one direction only.

a Wipe the bonding areas with a clean and dry LINT-FREE CLOTH in one direction only.


a Remove the first protective backing from the double-sided adhesive tape.

a Position the double-sided adhesive tape on the ex-tender.

a Remove the second protective backing from thedouble-sided adhesive tape.

a Insert the front wing extender in the sill panel exten-der.

a Clip the front wing extender in place.

a Refit:

- the bolts (2) ,

- the bolts (1) .

131786

Note:

Check for any stains on the clean and dry lint-free cloth. If any traces of stains are found,resume the cleaning procedure.

56A-12

EXTERIOR EQUIPMENTRoof rack bar: Removal - Refitting

K90

56A

REMOVAL


a Unclip the front and rear roof bar trim pieces (1) .

a Remove the blanking cover (2) by pressing clips (3)using a small flat-blade screwdriver.

a Remove:

- the front and rear bolts (4) ,

- the central bolts (5) .

a Remove the roof bar.

a Carry out the same operation for the left-hand sideroof bar.

a Remove the mounting (6) from the central support.

a Remove the roof bar central support.

Tightening torquesm

central support moun-ting

21 Nm

central bolt 21 Nm

front and rear bolts 21 Nm

117486

117482

117481

117786

56A-13


K90

56AREFITTING


a Refit the central support mounting.

a Torque tighten the central support mounting (21Nm).


a Position the roof bar.

a Tighten to torque:

- the central bolt (21 Nm),

- the front and rear bolts (21 Nm).

a Reposition the central blanking cover.

a Clip the front and rear trim pieces back on.

56A-14


B90, and LONGITUDINAL BARS, and SUV ADDITIONAL EQUIPMENT

56A

REMOVAL


a Remove the tailgate spoiler (see 56A, Exteriorequipment, Tailgate spoiler: Removal - Refitting,page 56A-1) .

a Unclip the trim (1) .

a Remove the trim.


a Remove:

- the nuts (2) ,

- the roof bar.

REFITTING


a Refit:

- the roof bar,

- the front and rear nuts (2) .

a Torque tighten the roof bar nuts (8 N.m).


a Refit:

- the trims (1) ,

- the tailgate spoiler (see 56A, Exterior equipment,Tailgate spoiler: Removal - Refitting, page 56A-1) .

Tightening torquesm

roof bar nuts 8 N.m

Note:

The operation described is identical for bothsides (front and rear).

135040

135012

57A-1

INTERIOR EQUIPMENTDashboard: Removal - Refitting

F90 or U90 – L90, and DOCUMENT PHASE 1 – K90, and DOCUMENT PHASE 1

57A

REMOVAL


a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(88C, Airbags and pretensioners).

a Disconnect the battery (see Battery : Removal -Refitting) (80A, Battery).

a Remove:

- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim),

- the driver's front airbag (see Driver's front airbag:Removal - Refitting) (88C, Airbags and pretensio-ners),

- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Steering assembly),

- the steering column switch assembly (see Stee-ring wheel controls assembly: Removal - Refit-ting) (84A, Control - Signals),

- the instrument panel (see Instrument panel: Re-moval - Refitting) (83A, Instrument panel),

- the radio (see Car radio: Removal - Refitting)(86A, Radio).

a Remove the trim from the heating duct (1) (depen-ding on equipment level).

a Unclip the central trim assembly at the bottom.

Essential equipmentEssential equipment

diagnostic tool

IMPORTANT

To avoid any risk of triggering when working on ornear a pyrotechnic component (airbags or preten-sioners), lock the airbag computer using the dia-gnostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on the ins-trument panel lights up continuously (ignition on).

IMPORTANT

Never handle the pyrotechnic systems (pretensio-ners or airbags) near to a source of heat or nakedflame - they may be triggered.

118627

107797

57A-2



57A

a Remove the dashboard central trim assembly.

a Disconnect the central trim connectors.


a Remove the bolts (2) from both sides of the dash-board.

a Unclip the covers (3) on both sides of the dash-board.

107798

107865

107834

107835

57A-3



57A

a Remove:

- the bolts (4) on both sides of the dashboard,

- the headlight remote adjustment control (5) .


a Remove:

- the bolts (7) ,

- the control panel (partially).


107836

107838

107799

107801

57A-4



57A


a Remove the diagnostic socket (10) .

a Partially remove the dashboard (this operation re-quires two people).

107800

107831

107805

107803

57A-5



57A


a Remove:

- the dashboard (this operation requires two people),

- the passenger front airbag (depending on equip-ment level) (see Passenger front airbag: Remo-val - Refitting) (88C, Airbags and pretensioners).


a Remove the glove box lid.

REFITTING


a Ensure that the wiring is in good condition.


a Refit:

- the glovebox cover,

- the rivets,


- the dashboard (partially) (this operation requirestwo people).

a Connect the connector (11) .

a Refit:

- the diagnostic socket,


- the dashboard bolts.

a Refit the control panel onto the dashboard.

a Refit the control panel bolts.

a Fit the headlight beam adjustment control (5) .

a Clip the covers (3) onto both sides of the dashboard.

107804

109138

109139

57A-6



57AIII - FINAL OPERATION

a Connect the central trim connectors.

a Fit the central trim assembly.

a Clip on the central trim.

a Refit:

- the heating duct trim (depending on equipment le-vel),

- the radio (see Car radio: Removal - Refitting)(86A, Radio),





- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim).

a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).

a Unlock the airbag computer (see Fault finding - Re-placement of components) (88C, Airbags and pre-tensioners).

IMPORTANT

To avoid a fault with or even triggering of pyro-technic components (airbags or pretensioners),check the airbag computer using the diagnostictool.

57A-7


B90 – L90, and DOCUMENT PHASE 2 – K90, and DOCUMENT PHASE 2

57A

REMOVAL


a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(88C, Airbags and pretensioners).

a Disconnect the battery (see Battery : Removal -Refitting) (80A, Battery).

a Remove:

- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim),





- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-13) ,

- the radio (see Car radio: Removal - Refitting)(86A, Radio).

a Unclip the central trim assembly at the bottom.

a Withdraw the central trim assembly.

a Disconnect the central trim connectors.

Essential equipmentEssential equipment

diagnostic tool

IMPORTANT

To avoid any risk of triggering when working on ornear a pyrotechnic component (airbags or preten-sioners), lock the airbag computer using the dia-gnostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on the ins-trument panel lights up continuously (ignition on).

IMPORTANT

Never handle the pyrotechnic systems (pretensio-ners or airbags) near to a source of heat or nakedflame - they may be triggered.

125726

125727

57A-8



57A

a Unclip the (1) control panel on the dashboard.



a Unclip the covers (3) on both sides of the dash-board.


125728

107834

107835

107836

57A-9



57A



a Remove the diagnostic socket (7) .

a Partially remove the dashboard (this operation re-quires two people).

107801

107800

107831

107805

107803

57A-10



57A


a Remove:




a Unclip the right-hand side trim at (10) .

a Remove the right-hand side trim.



REFITTING


a Ensure that the wiring is in good condition.

107804

125536

109138

109139

57A-11




a Refit:

- the glovebox cover,

- the rivets,

- the right-hand side trim,

- the right-hand side trim bolts,

- the passenger front airbag (depending on equip-ment level) (see Passenger front airbag: Remo-val - Refitting) (88C, Airbags and pretensioners),

- the dashboard (partially) (this operation requirestwo people).

a Connect the connector (8) .

a Refit:

- the diagnostic socket,


- the dashboard bolts.

a Replace the control panel on the dashboard.

a Clip the covers (3) onto both sides of the dashboard.


a Connect the central trim connectors.

a Fit the central trim assembly.

a Clip on the central trim.

a Refit:

- the radio (see Car radio: Removal - Refitting)(86A, Radio),

- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-13) ,





- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim).

a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).

a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (88C, Airbags and pretensioners).

IMPORTANT

To avoid a fault with or even triggering of pyro-technic components (airbags or pretensioners),check the airbag computer using the diagnostictool.

57A-12

INTERIOR EQUIPMENTGlovebox cover: Removal - Refitting 57A

REMOVAL




REFITTING


a Fit the glove box cover.

a Position the glove box cover with rivets.

a Refit the rivets (2) .

120946

120947

120946

57A-13

INTERIOR EQUIPMENTCentre console: Removal - Refitting 57A

REMOVAL


a Remove the adjustment control (1) from the doormirrors.

a Disconnect the adjustment control connector for thedoor mirrors.

a Unclip the bolt cover (2) .


a Withdraw the rear section of the centre console.

a Disconnect:

- the rear electric window switch connectors,

- the child safety switch connecter.

107824

107825

107826

ELEC. REAR WINDOW SW.

57A-14


a Remove the nut (4) .

a Remove the gaiter (5) from the console.


a Unclip the trim (7) from the heating duct (dependingon equipment level).

107827

107829

F90 or U90 – L90, and DOCUMENT PHASE 1 –K90, and DOCUMENT PHASE 1

118627

57A-15



a Remove the front section of the centre console.

a Disconnect the cigarette lighter connector (depen-ding on equipment level).

REFITTING


a Position the front section of the centre console.

a Connect the cigarette lighter connector (dependingon equipment level).

a Refit the heating duct trim (depending on equipmentlevel).


a Refit:

- the console bolts (6) ,

- the console nut (4) ,

- the gear lever gaiter.

a Position the rear section of the centre console.

a Connect:

- the child safety switch connecter,

- the rear electric window switch connectors.

a Refit the console bolt (3) .

a Clip on the bolt cover.

a Connect the adjustment control connector for thedoor mirrors.

a Position the adjustment control for the door mirrors.

B90 – L90, and DOCUMENT PHASE 2 – K90, andDOCUMENT PHASE 2

125725

F90 or U90 – L90, and DOCUMENT PHASE 1 –K90, and DOCUMENT PHASE 1

B90 – L90, and DOCUMENT PHASE 2 – K90, andDOCUMENT PHASE 2

ELEC. REAR WINDOW SW.

57A-16

INTERIOR EQUIPMENTInterior rear-view mirror Removal - Refitting 57A

REMOVAL

a Remove the rear-view mirror (1) .


108659

57A-17

INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting 57A

REMOVAL

a Using a flat screwdriver, remove the air vent sur-round (1) .

a Unclip grilles (2) .

a Unclip inner band (3) .108720

108721

108722

57A-18

INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting 57A

a Unclip clips (4) .

a Withdraw the vent.

REFITTING


108719

108717

57A-19

INTERIOR EQUIPMENTSun visor: Removal - Refitting 57A

REMOVAL


a Remove the sun visor.

a Remove sun visor bracket (2) .

REFITTING


108728

108729

108730

57A-20

INTERIOR EQUIPMENTGrab handle: Removal - Refitting 57A

REMOVAL

a Unclip covers (1) .


a Remove the grab handle.

REFITTING


108739

108738

57A-21

INTERIOR EQUIPMENTFront storage compartment under roof: Removal - Refitting

K90

57AREMOVAL


a Remove the bolts (1) from the roof-level front stora-ge compartment.

a Remove the roof-level front storage compartment bypulling it towards the front.

REFITTING


a Reposition the roof-level front storage compartment.

a Refit the roof-level front storage compartment bolts.

117477

117478

57A-22

INTERIOR EQUIPMENTRear parcel shelf: Removal - Refitting

K90, and 5-SEATER

57AREMOVAL


a Pull the parcel shelf (1) slightly to free it from its con-tact points.

a Fold the parcel shelf.

a Remove the parcel shelf (1) .

REFITTING


a Position the rear parcel shelf.

118609

118598

57A-23

INTERIOR EQUIPMENTRear storage compartment: Removal - Refitting

K90

57AREMOVAL


a Remove the clip (1) from the rear storage compart-ment.

a Unclip the rear storage compartment by pullingupwards.

REFITTING


a Clip the rear storage compartment back on.

a Refit the rear storage compartment clip.

117487

57A-24

INTERIOR EQUIPMENTRear side arm rest: Removal - Refitting

K90, and 7-SEATER

57AREMOVAL


a Unclip the cover (1) .

a Remove the rear side armrest bolts (2) .

a Unclip the rear side armrest (4) .

a Remove the rear side armrest (5) .

REFITTING


a Check the condition of the clips (3) .


a Refit the rear side armrest.

a Refit the rear side armrest bolts.

a Clip on the cover.

117484

117485

118109

117686

57A-25

INTERIOR EQUIPMENTSeparating components: Removal - Refitting

F90

57AREMOVAL


First fitting

a Remove the B-pillar upper trims (see B-pillar trim:Removal - Refitting) (MR 389, 71A, Body internaltrim).


1 - First fitting


a Remove:

- the bolts (2) ,

- the right-hand component of the partition.


120031

120033

120032

57A-26


F90

57A

a Remove:

- the bolts (4) ,

- the left-hand component of the partition.

2 - Second fitting

a Remove:

- the bolts (5) ,

- the partition.

REFITTING


1 - First fitting

a Refit:

- the left-hand component of the partition,

- the bolts (6) .


120034

120035

120034

120032

57A-27


F90

57A

a Refit:

- the right-hand component of the partition,

- the bolts (8) .


2 - Second fitting

a Refit:

- the partition,

- the bolts (10) .


First fitting

a Refit the B-pillar upper trims (see B-pillar trim: Re-moval - Refitting) (MR 389, 71A, Body internaltrim).

120033

120031

120035

59A-1

SAFETY ACCESSORIESFront side door seat base lever: Removal - Refitting 59A

REMOVAL


a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (MR 389, 72A,Side opening elements trim).

a Half open the front side door window.

a Undo the nut (1) on the window winder mechanism.

a Remove the nuts (2) from the window winder me-chanism.


a Remove the bolt (3) from the door impact padding.

a Take out the door impact padding (4) via the ope-ning in the box section by pushing gently on the win-dow winder mechanism (5) .

REFITTING


a Position the front side door impact padding.

a Torque tighten the door impact padding bolts (4Nm).


a Torque tighten the window winder mechanismnuts (6.5 Nm).

a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (MR 389, 72A, Side ope-ning elements trim).

Tightening torquesm

door impact paddingbolts

4 Nm

window winder mecha-nism nuts

6.5 Nm

107948

24835

5 mechanisms and accessories · 2018-10-16 · a remove the bolts (1) . a raise the window fully. a...

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