9 mr. danielsen, boilers and waste incinerators

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  • 8/9/2019 9 Mr. Danielsen, Boilers and Waste Incinerators

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    Schmidt & Danielsen a/s Establised in 1964 mainly as a service company in the refractory business without

    technical support.

    In 1985 !ren "anielsen too# over and developed the company so that we$ in thelast %5 years have wor#ed as a complete refractory buisness &'echnic desi(n$trade$ and prof. e)ecution of new orders and doin( maintanance*. +ainly basedon danish customers but also carryin( out ,obs in hole Europa

    -or nearly 5 years /asle 0efractories has been delivered 0efractory bric#s$castable$ mortars etc. to chmidt "anielsen

    'his is what we are2 " is a family owned company. 3e have 5 technical $ % adm. $ % prod.

    and 1% installation peoble employed. nnual turnover has been round 4 mill7year over the last 5 years period.

    'his is what we do2 +a#es refractory sollution mainly in waste and biomass boilers$ but also industri

    and cremation ovens.

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    Why refractory in furnace and boilers It was bac# in 1964$ where we started$ without discussion to prevent heat from

    furnaces and boilers to come out in the free.

    o it is also to day in many plants. ement$ etrochemical$ etc.

    In the bi( plants where they ma#es electricity and district heat out af waste$ it haschan(e over the last 15 years. 'o days plants almost can function withoutrefractory. :are steamboilertubes with or without Inconel cladin( can do it but$

    /owever to ma#e sure that the furnace and boilers runs in a proper way withoutpolutin( the suroundin(s$ the (as comin( out of the flames shall be #ept above85 d(. for % sec. after the last secundairy air put in.

    'his rule (oes for every type of plant ma#in( ener(y out of waste$ biomas etc.

    /asle materials to(ether with our technolo(y can do it

    /asle 0efractories bi( ran(e of low cement castables has e)celent properties.'hey have (ood al#ali resistence$ have e)celent stren(th$ low porosity and are;uite (ood wor#in( with.

    'his is what we do2 'he ne)t slides shows some cases where we have ta#en that benefit and put it

    into pro,ects.

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    3aste incinerator '$

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    Schmidt & Danielsen a/s 'as ovn 5

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    3aste incinerator Indaver$ ounty +eath$ Ireland.=ountry Ireland

    =Industry 3aste incinerator

    =lant name2 Indaver$ ounty +eath

    =+ain e;uipment supplier2 :3 >!lund 7

    =roduction capacity2 app. %5 t waste7hourEle#tricity only

    =?umber of production lines2 1

    =0un factor $95

    =Installation materials "@9$ "59$ " 66$ " 65 '

    =+ain fi(ures %% m% tubewall with 5 mmthic# linin( cast in " 65 '

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    Schmidt & Danielsen a/s Irish +eath

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    :iomass furnace for smaller ener(iplants to district heatin(.=ountry "enmar# and europe

    =Industry :iomass for district heatin(

    =lant name2 everal

    =+ain e;uipment supplier2 Bustsen Ener(i$ Crhus

    =roduction capacity2 5% +3 plants

    =:oiler type Dow pressure 1% d(.

    =Installation materials "59 precast

    =+ain fi(ures 1% m% area with tiles

    precast arch 1$5 @$Am span

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    Schmidt & Danielsen a/s Bustsen

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    :iomass furnace for lar(er ener(i plants=ountry -rance and Italy

    =Industry :iomass for electricity and

    heatin( up factories.

    =lant name2 ofely$ -rance Fi(na(o$

    Italy=+ain e;uipment supplier2 albor( Ener(i 'echni# E'

    =roduction capacity2 55 +3 plants

    =:oiler type team tube boiler

    =Installation materials "59 precast

    =+ain fi(ures 5 m% split area with tiles

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    Schmidt & Danielsen a/s E' -ran#ri(

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    :iomass furnace for burnin( (arden waste and other bad biomass.=ountry "enmar#

    =Industry :iomass for district heatin(

    =lant name2 :o(ense

    =+ain e;uipment supplier2 "all Ener(y

    =roduction capacity2 1 +3 plants

    =:oiler type Gncooled furnace

    =Installation materials "59=+ain fi(ures 4 ton of " 59 casted on top

    (unned bac#up insulation

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    Schmidt & Danielsen a/s 3eiss :o(ense

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    /ow to ma#e functional maintanence and service at refractory

    =+a#e (ood solution at start. Hood materials$ (ood anchorin($ correcte)pansions etc

    =:y every stop ma#e sure that e)pansion ,oints are in (ood shape and

    not filled with sla(. ut in new e)pansion materials.=:y every inspection ma#e notes on the drawin( if any repairs has beenmade and ma#e a forcast for ne)t revision$ so it could be prepared.

    =Its a (ood thin( to have a schedule (oin( 5 1 years in the future

    so the plant owner can have it in his bud(et.

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    Schmidt & Danielsen a/s 'as ovn 5. 0evisioner.

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    an /asle 0efractories D materials been (iven a lon(er life time

    =3ith (ood and planed service yes.

    =3ith (ood and carefull operation of the plant. void hi(h pea#s$ avoidmelted sla(.

    =reprotection of a linin( has been tried before. Dately test have beencarried out to ma#e D construction more (as tei(ht$

    fter dryin( out the materials to 11 d( the surface is cured by sprayin( the materialon the surface. It penetrate and fill out all smaller holes and chrac#s

    fter heatin( it up a(ain the surface is (iven a % layer coatin(.

    'his can be done the year aften when the plant is out of operation.

    =It has been testet by the "anish manufacture company at a plant insweden. 3e have cured tiles for 1 of the E' plants and the costumer haveordered the same curin( for ne)t delivery. 'hey are very satisfied with thetiles compared with tiles witout coatin(.