air conditioning and ventilation

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Co-funded by the Intelligent Energy Europe Programme of the European Union Air conditioni ng and ventilatio n.

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Air conditioning and ventilation. Overview. Introduction Fields of application – air conditioning Fields of application – ventilation Reasons for excess consumption Ways of energy savings Theory Identify minimum air exchange rate Identify ventilation systems that are necessary - PowerPoint PPT Presentation

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Page 1: Air  conditioning and  ventilation

Co-funded by the Intelligent Energy Europe Programme of

the European Union

Air conditioning and ventilation.

Page 2: Air  conditioning and  ventilation

Co-funded by the Intelligent Energy Europe Programme of

the European Union 2

Overview Introduction

- Fields of application – air conditioning- Fields of application – ventilation- Reasons for excess consumption- Ways of energy savings

Theory- Identify minimum air exchange rate- Identify ventilation systems that are necessary- Check if organisational measures improve the

air conditioning and ventilation situation- Define a ventilation plan

Exercises Business Case Summary

Introduction - Theory - Exercises - Business Case - Summary

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Co-funded by the Intelligent Energy Europe Programme of

the European Union 3

Introduction.

Introduction - Theory - Exercises - Business Case - Summary

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the European Union 4

Fields of application – air conditioning

There is a wide range of space cooling activities in the textile industry. The application and use depend on the location in Europe. They are used:

To maintain satisfactory working conditions To maintain product quality (e.g. cold rooms) To maintain input material quality and handling

characteristics, e.g. enclosed waste storage areas in Scandinavia, prevention of corrosion on components treatment in surface treatment metal industries

The systems can be localised (e.g. Infra red space heaters for equipment in storage areas) or centralised (e.g. air conditioning systems in offices). [1, p. 236]

Introduction - Theory - Exercises - Business Case - Summary

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Fields of application - Ventilation

A ventilation system is essential for many industrial installations to function well.

It protects staff from pollutant and emissions within premises

It maintains a clean working atmosphere to protect product quality.

[1, p. 238]

Introduction - Theory - Exercises - Business Case - Summary

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Reasons for excess consumption of air conditioning/ventilation

Excess consumption through technical issues: Undersized acclimatization Obsolete systems Lack of automatic control Uninsulated ducts, pipes and fittings Use of decentralized systems with individual controls Low thermal characteristics in building construction Accesses, such as windows and doors, not caulked Malfunction of network accessories

Excess consumption through behavioral issues: Accesses are kept open during use of air conditioning Temperature set-point higher than necessary (or

lower if in summer) System kept on without being needed

[2, p. 11]

Introduction - Theory - Exercises - Business Case - Summary

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It is estimated that 10 % of the electricity consumption in companies is by ventilation systems. Where there is also air conditioning, ventilation and air conditioning can take up an even larger share of the corporate energy budget. [1, p. 240]

Introduction - Theory - Exercises - Business Case - Summary

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Ways of energy savingsEnergy savings can be achieved in two ways:

Reducing the cooling needs by: – Building insulation – Efficient glazing – Air infiltration reduction – Automatic closure of doors – Destratification – Lower temperature settings during non-production

periods (programmable regulation) – Reducing set point

Improving the efficiency of heating systems through:

– Recovery or use of waste heat– Heat pumps – Radiative and local heating systems coupled with

reduced temperatures in the unoccupied areas of the buildings

[3, p. 13] Introduction - Theory - Exercises - Business Case - Summary

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the European Union 9

Theory.

Introduction - Theory - Exercises - Business Case - Summary

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What needs to be done?

Introduction - Theory - Exercises - Business Case - Summary

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Approach1. Identify minimum air

exchange rate2. Identify the ventilation

systems that are necessary3. Check if organisational

measures improve the air conditioning and ventilation situation

4. Define a ventilation plan

Introduction - Theory - Exercises - Business Case - Summary

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1. Identify minimum air exchange rate

Type of room Air exchange rate in 1/hour

Criteria for air exchange

Warehouse 2 to 6 Number of personsProduction hall, assembly hall

1,5 to 7 Number of persons

Printing 4 to 6 Air pollutionLaundry 15 to 25 Moisture, odoursRolling mills 10 to 40 Heat, air pollutionGlassworks 20 to 80 Heat, air pollution

Necessary minimum air exchange rate

[4, p. 28]

Introduction - Theory - Exercises - Business Case - Summary

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2. Identify ventilation systems that are necessary

General ventilation: - Used to change the air in large volume working

areas.- Type of systems depends on the premises of

ventilation, the pollution, and whether or not air conditioning is required.

- The lower the flowrate, the lower the energy consumption is.

Process ventilation: - Is integrated into the heart of the process - Used to remove pollution, cool machines, circulate

cooled or heated air etc. Specific ventilation:

- Designed to remove emissions as close as possible to the source.

- Directed at localised pollutant emissions [1, p. 240]

Introduction - Theory - Exercises - Business Case - Summary

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3. Organisational measures

a. Rearrange workplace

b. Change behaviour

c. Technical measures

Introduction - Theory - Exercises - Business Case - Summary

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a. Rearrange workplace Measure:

Using clean and effective coolers. Verify dirt deposition in all heat transfer surfaces

Effect: Reduction of electric and thermal consumptions; cost reduction and emission reduction because of reduction of electric consumption and in use of combustibles

Important: Cost effective measure, should always be checked [5]

Introduction - Theory - Exercises - Business Case - Summary

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b. Change behaviour Cooling Free-cooling Repairing leaks

Introduction - Theory - Exercises - Business Case - Summary

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Cooling Measure:

Use cooling only when area is occupied

Effect: Reduction of electric and thermal consumptions

Important: Applies for comfort areas, technical areas such as server rooms, display rooms, etc. should be analyzed separately

[5]

Introduction - Theory - Exercises - Business Case - Summary

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Free-Cooling Measure:

– Use free-cooling whenever possible– Free cooling takes place when the external ambient air

enthalpy is less than the indoor air enthalpy Effect:

- Reduction of electric and thermal consumptions [5] Important:

– Available when the outside temperature is lower than the inside and cooling is required, e.g. cooling production plant in winter. Cold water maybe used to cool machines and get warmed up at the same time; savings up to 40% (higher in very cold climates)

– This free contribution can be transferred to the system needing cooling either directly or indirectly. [1, p. 244]

Introduction - Theory - Exercises - Business Case - Summary

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Repairing leaks Measure:

Repair leaks in ventilation pipework

Effect: Reduction of electric consumption; cost reduction and Emission reduction because of electric consumption reduction

Important: Very cost effective measure, should always be checked [5]

Introduction - Theory - Exercises - Business Case - Summary

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c. Technical measures Adequate ventilation

control Timer switch Removal of

covering/impediments

Window frames

Introduction - Theory - Exercises - Business Case - Summary

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Adequate ventilation control

Measure:- Use of frequency converter

Effect: - Adequate ventilation control, reduced

electricity consumption, better air quality

Important: - Opportunities for integrating air

control into a central building control system should be screened

- During current peaks ventilation systems can be regulated or switched off for a short period [4, p. 28]

Introduction - Theory - Exercises - Business Case - Summary

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Timer switch Measure:

Control optimization with a timer switch and/or occupancy sensor

Effect: Reduction of the amount of ventilation; reduction of electric consumption

Important: Air conditioning consumes electricity, which is more expensive and more carbon intensive than heating, this is why different thresholds haven been chosen. Low thresholds, because quite inexpensive BP.

[5]

Introduction - Theory - Exercises - Business Case - Summary

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Removal of covering / impediments

Measure: – Removal of covering /

impediments from air conditioners

Effect: - Reduction of electric and of

combustible consumption Important:

- Savings low-medium- Cautiousi approach is

recommended, because removals have a security function [5]

Introduction - Theory - Exercises - Business Case - Summary

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Window frames Measure:

Adoption of high efficiency window frames

Effect: Reduction of electric and thermal consumptions

Important: Savings Low - Low/Medium

[5]

Introduction - Theory - Exercises - Business Case - Summary

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4. Define a ventilation plan

A ventilation plan is a system consisting of many interacting parts. For instance:

The air system (intake, distributor, transport network)

The fans (fans, motors, transmission systems)

The ventilation control and regulation systems (flow variation, centralised technical management (CTM), etc.)

Energy recovery devices Air cleaners and the different types

of ventilation system chosen (general ventilation, specific ventilation, with or without air conditioning, etc.).

[1, p. 238]

Introduction - Theory - Exercises - Business Case - Summary

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Exercises.

Introduction - Theory - Exercises - Business Case - Summary

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AnalysisDefine a ventilation plan for a room of your company.

Introduction - Theory - Exercises - Business Case - Summary

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AnalysisDid you consider…

the air system the fans the ventilation control and

regulation systems energy recovery devices air cleaners and the

different types of ventilation system chosen?

Introduction - Theory - Exercises - Business Case - Summary

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Business Case.

Introduction - Theory - Exercises - Business Case - Summary

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Practical example – office building in Mannheim

Project:Optimisation of the ventilation system

Problem: High energy consumption

Measures: - Exchange of all ventilatiors- Installation of new ventilators

& driving motors [6, p. 34]

Introduction - Theory - Exercises - Business Case - Summary

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Ventilation improvements: Savings and Amortisation

Practical example - Würzburg Transport services

ISSUE COSTS

Investment costs 71.455 €

Armortisation Around 1,7 years

Energy saving 115 kW

Volumetric flows + 9430 m3/h

Cost savings 41.900 /a

Introduction - Theory - Exercises - Business Case - Summary

[6, p. 34]

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Summary.

Introduction - Theory - Exercises - Business Case - Summary

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It is estimated that 10 % of the electricity consumption in companies is by ventilation systems.

Energy savings can be achived through reducing cooling needs and improving the effiency

Organisational measures could be rearranging workplace, changing behaviour and technichal measures

Repetition

Introduction - Theory - Exercises - Business Case - Summary

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Readings [1] European Commission (2009): Reference Document on Best Available

Techniques for Energy Efficiency. [2] CITEVE (2013): Critical Energy Saving Points for the Clothing Manufacturing

Process/Factory Environment, Deliverable D3.1. [3] Gherzi: Savings potential, Deliverable D2.3 [4] EnergieAgentur.NRW (2012): Leitfaden. Effiziente Energienutzung in der

Textilveredlung. [5] Extra energy saving measures for Artisan Tool. [6] Landesgewerbeamt Baden-Württemberg (2002): Energieeffiziente

Lüftungsanalagen in Betrieben. http://www.umweltschutz-bw.de/PDF_Dateien/Wichtig_fuer_alle_Branchen/BaWue_Lueftungsanlagen.pdf

Introduction - Theory - Exercises - Business Case - Summary

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More readings Origin energy: Energy Efficiency Fact Sheet

http://www.originenergy.com.au/files/SMEfs_HeatingAirCon.pdf Hkfsd: Fire Safety Requirements for Ventilation / Air conditioning

Control Systems for Licensed Premises http://www.hkfsd.gov.hk/eng/source/licensing/VAC_EN.pdf

Carbon Trust: Heating, ventilation and air conditioning http://www.carbontrust.com/media/7403/ctv046_heating_ventilation_and_air_conditioning.pdf

Introduction - Theory - Exercises - Business Case - Summary

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Pictures -1 Slide 1 – Dee O‘Shell: Ventilator – URI:

http://www.flickr.com/photos/deeoshell/5271108512/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 2 – Luigi Mengato: Overview – URI: http://www.flickr.com/photos/luigimengato/6331404824/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 3 – viZZZual.com: ventilator – URI: http://www.flickr.com/photos/vizzzual-dot-com/2732742219/sizes/m/in/photolist-5au24a/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 4 – Brian Snelson: Air conditioning fan 1 – URI: http://www.flickr.com/photos/exfordy/405051167/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 5 – John Loo: Wheel – URI: http://www.flickr.com/photos/johnloo/3711663828/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 6 – Jim_K-Town: Simple cooling system – URI: http://www.flickr.com/photos/innovaticlab/5652951890/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 7 – GillyBerlin: Steckdose – URI: http://www.flickr.com/photos/gillyberlin/3095818670/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 8 – Neil Bird: Energy Saver – URI: http://www.flickr.com/photos/nechbi/1006657497/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

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Pictures -2 Slide 9 – Thomas Angermann: Foto til et tag – URI:

http://www.flickr.com/photos/angermann/3551261675/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 10 – Dennis Skley: *grübel* – URI: http://www.flickr.com/photos/dskley/8627475625/sizes/z/in/photostream/ License: CC BY-ND 2.0 (http://creativecommons.org/licenses/by-nd/2.0/legalcode)

Slide 11 – Carissa Rogers: kid to do list, list, Be happy and go home – URI: http://www.flickr.com/photos/rog2bark/3437630552/sizes/m/in/photolist-6eLKNh-c1mn5W-9Lcbki-9jeZKu-CdE9B-6tQG1N-8cuPQg-6oCMfR-5R2t5b-9uCMNF-7WWKna-82Z8Cz-87uSWj-839wC-8QW9Yq-7pHc1U-6qsYHC-gu1Ra-7Jq5QH-7Mfehz-7VWPxJ-6J37Hp-4QCVn9-8QzzeL-8w3ARY-5JaQRk-5wvNsm-fMnd2-ffgRgs-4yar1X-dr9xUw-dJLTso-3bLKoc-5sane8-eT8xC-5QjTMr-55xTxK-iYZum-i8xKL-61m8xK-6YzqVs-7JKQkd-5SyRgw-4VSKqq-avZUVo-4ZwxHC-3svSV-4qU25r-4sCr3S-PVLFS-5rMwqS/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 13 – Florin Rosoga: DSCF8415 – URI: http://www.flickr.com/photos/florinrosoga/5811873948/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 14 – Peter Kaminski: STOP ALL WAY – URI: http://www.flickr.com/photos/peterkaminski/1510724/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 15 – webmatch.de: Putzfrau gesucht – URI: http://www.flickr.com/photos/dogdoor/5567592161/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 16 – Wonderlane: DANN Behavior Observations – URI: http://www.flickr.com/photos/wonderlane/3103598269/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 17 – grisei: wurm3 – URI: http://www.flickr.com/photos/grisei/363329205/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 18 – fihu: Fenster auf – URI: http://www.flickr.com/photos/fihu/2104980022/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

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Pictures -3 Slide 19 – Anja Nowak: 04.07.2013 – Leck – URI:

http://www.flickr.com/photos/pommeranze/9541005886/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 20 – BiblioArchives/ LibraryArchives: Ottawa Technical School students studying to become radio technicians and mechanics with the R.C.A.F / Des étudiants de l'école technique d'Ottawa étudient pour devenir techniciens radio ou mécaniciens dans l'Aviation royale du Canada – URI: http://www.flickr.com/photos/lac-bac/7797312736/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 21 – Metro Centric: Köln / Cologne – URI: http://www.flickr.com/photos/16782093@N03/10368063274/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 22 – mlpeixoto: Timer de Cozinha em forma de Tomate – URI: http://www.flickr.com/photos/mlpeixoto/5351547427/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 23 – Vetatur Fumare: Vintage aftermarket air conditioning sticker on an old Alfa Romeo Montreal – URI: http://www.flickr.com/photos/10047629@N04/9602181809/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 24 – Ramesh NG: Window – URI: http://www.flickr.com/photos/rameshng/6045027221/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 25 – Steve Jurvetson: Google‘s Master Plan – URI: http://www.flickr.com/photos/jurvetson/21470089/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

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Pictures -4 Slide 26 – Florian Simeth: Arbeiten von zu Hause mit dem Laptop – URI:

http://www.flickr.com/photos/hangout-lifestyle/5865980513/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 27 – Bilal Kamoon: Question Mark Graffiti – URI: http://www.flickr.com/photos/bilal-kamoon/6835060992/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 28 – Photocapy: ! – URI: http://www.flickr.com/photos/photocapy/3834784192/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 29 – Son of Groucho: Not Our Guide – URI: http://www.flickr.com/photos/sonofgroucho/3855487710/sizes/z/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode

Slide 30 – Anthony Easton: overhang of 80s office building, port huron – URI: http://www.flickr.com/photos/pinkmoose/4556314563/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode

Slide 32 – Kutchala Sutchi: Repetition, 23.03.'10, Abidjan-Yopougon (4640) – URI: http://www.flickr.com/photos/kutchala/4469943694/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 33 – evoo73: Windows – URI: http://www.flickr.com/photos/evoo73/3702164848/sizes/l/in/photolist-6D9yCq-68gUgN-byrkkv-6yHq7C-68qZeB-6bSytR-7MgbcK-774LZw-65Q13g-66126u-7mwo9M-6gsSTp-64Xrqo-8UZ4bD-65WEyZ-6yDoqg-6iTjcM-6D6Bn8-6cn7SD-4YQTvN-4nXt13-59cxnL-4jJGzk-5nMcV5-5zaTqE-5PigRp-5BzJ8t-4hyNRJ-4wSa3V-52MssZ-5ASMt2-5G4T5b-4huHLX-4ZjNaQ-4Atiro-4pV2fU-4Asw56-4x5nLb-5bVxBy-5k6PoW-5gKVHk-4og7bV-4jJHqg-4huGaK-4YBT4N-5j5YhW-5GEMMi-5bRuuP-4hyNiE-4jNuQo-52Ducc/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Introduction - Theory - Exercises - Business Case - Summary