alfa, innovation & technology
TRANSCRIPT
What does Alfa offer
Alfa is the only company that owns the know-how at 360° of
chemistry of paints, color, colorimetry, in-plant
production, pumps, dispensers, automation and software.
TintingSystemFormulate the color in function of the base
Disrupting innovation by Alfa
Master SystemFormulate the product in function of the color
Master eliminates all compromises
Space/Logistics optimizationLower cost & better quality
…among others…
The Master System is a new process to produce paint that enables a new business model in the retail channel.
It completely transforms the way we traditionally sell paint using a Master base, colorants and slurries dispensed by automatic dispensers on the point of sale.
Colorants and slurries
Master
Automated and high precision equipment
Integrated high-tech system
The three pillars of the system
Final product
How does it work?
➢ Work with only one neutral paint called MASTER for each of your products.
➢ Dispense the minimum and optimized amount of TiO2 in the form of slurry.
➢ Dispense the minimum and optimized amount of colorants.
➢ Reach 100% top off with a Neutral colorant (filler).
DISPENSED BY THE MACHINE
Example of client’s savings
-73% n° of bases
-50% use of colorants and TiO2
-40% store inventory
-32% working capital
-15% costs of finished product
Effects on the supply chain
• You will use the same raw materials, but reducing the use of colorants and TiO2
Raw Materials
• No quality change
• Formulate only one Master for each product and 2/4 slurries
Product Formulation •Reformulation process
starting from the existing color composition, over 80% in first formulation
Colorimetry
•Optimization of the production process (eg.color strength only on TiO2 slurry in stead of all bases)
Production•Reduce SKUs and
inventory
•Reduce out of stock issues
•Increase product rotation
Logistics
•New dispenser but same output to the final customer
•More space in store
Store
Benefits for paint producer
➢ Stand out from competition to enter new sales channels/markets
➢ Reduce working capital
➢ Fewer SKU’s to manufacture per product line
➢ The critical process of TiO2 dispersion is now a single isolated process
➢ Material cost-savings and raw material rationalization
➢ Easier and quicker to achieve a higher OTIF of finished product
➢ Easier to achieve consistency of final tinted color from batch to batch
➢ Improved Cycle Time for Manufacturing of paint batches
➢ Reduced maintenance/service costs
➢ Decrease variability in sales
Benefits for the retailer
➢ Reduce SKU’s and inventory costs
➢ Increase product rotation
➢ Increase product portfolio
➢ Reduce out of stock issues
➢ Reduce time of production at POS
➢ Sustainable project
➢ Reduced chances of mis-tints
➢ Shorter training and learning cycle for new store staff
➢ Optimize space on POS and minimize visual clutter
➢ Possibility to invest in additional assets
➢ Enhanced quality
➢ Enhanced hiding power
➢ Enhanced performance per sqm
➢ Enhanced color precision
➢ Enhanced accuracy over time
➢ Brighter, longer lasting colors
➢ Colors always available
➢ New buying experience
➢ Better color matching in store
Benefits for final consumer
Master in factoryMASTER ADVANTAGES:✓ Higher productivity & flexibility✓ Less power consumption✓ Fewer mixer washing✓ Constant quality✓ Constant color✓ Constant price✓ Faster quality control ✓ Lower stock✓ Fewer out of stock issues✓ Lower working capital✓ Less cost of investment✓ Less workforce needed✓ Better service to POS
TiO2
FACTORY
Colorants
FillerDifferent Master
products
From factory to point of sale:
SAME QUALITY, COLOR & COST
Master MasterMaster
POS productionFactory production
Finished color and product Finished color and product
Master Factory
Color Lab
Prof Master
Desk Master
Thor Master
Color Tester
SAME QUALITY, COLOR AND COST FROM FACTORY TO POS
Color consistency from factory to POS
Pump 0.25 lt/minMinimum drop 0.038cc
Pump 0.5 lt/minMinimum drop 0.038cc
Pump 3 lt/minMinimum drop 0.4cc
Pump 0.05 lt/minMinimum drop 0.0077cc
* Values affected by the nature of the colorants and their rehological properties
Patented pumps
➢ Variable volumes pump
➢ Minimum drop up to 0.0077cc*
➢ Flow rate 0.25 l/min
➢ Dynamic performance valve
➢ 100% product recirculation
➢ No purge needed
➢ No dripping
➢ No air bubbles
➢ No wear and tear
➢ No calibration
➢ No cleaning needed* Values affected by the nature of the colorants and their rehological properties
Patented Thor pump
The importance of the drop
What happens on the market!
Different quantities and batches dispensed with
Alfa’s dispenser
sFrom Dispensers to Smart Units
SensorsLinux PC Boards
Intelligence on board, independent from store PC and software.
No need for a PC, any device with a browser can operate the unit.
• Reserve alarms for all consumables: cans, lids, colorants, bases and semi-finished products.
• Modify circuits parameters from remote (stirring timing, recirculation, purge, etc).
• Perform a complete troubleshooting with possibility to solve issues from remote.
• Reduce service costs by predict spare parts and optimizing the number of visits on field.
• Update Software and Firmware of multiple machines with one click.
• Receive automatic updates of the status of your machines on your smartphone.
• Collect and graphically visualize data from the machines (dispensations, alarms, etc).
• Offer a better service by being proactive and not reactive when problems arise.
Smart Units Advantages
From Nokia to Apple.
From standard dispensers to Smart Units.
Direct control on your technology
LABORATORY SERVICEMARKETING
PAINT FACTORY PAINT STORE
BIDIRECTIONAL COMMUNICATION IN REAL TIME FROM REMOTE
The concept
• Ergonomic design• Surface can be used as working area• Simultaneous dispensing flow• Canisters capacity 3 and 6 litres• Pumps flow rates 0.25 and 0.5 lt/min • Dispensing head custom colors (RAL)• Automatic or manual shelf• Can operate by means of a tablet• Patented humidifier• Laser to locate centre of lids• No need to calibrate, only initial set-up• Reduced maintenance
Dispensing Head Features
Easy access to nozzle area and humidifier through hinged hatch
Predisposition to connect the Colorants Module circuits
Refilling area for humidifier
Laser can detector
Visible area for humidifier water level
Intelligence on board (PC inside)
Patented Humidifier
Ultrasonic nebulizer that causes
vaporization of water molecules by
vibration of a metal sheet:
• Water bacteria-free
• No condensation issues
• Low water consumption
• Water level sensor
Desk
Tinting
Master
Module
DeskTinting Master Module Head
Master
Module Head
Colorants
Module
Desk
Master
Desk modularity
CURRENT ISSUES➢ Calibrations needed➢ Purges needed➢ Cleaning needed➢ Product dripping➢ Product drying➢ Product with air bubbles➢ Pumps wear and tear➢ Low accuracy and repeatability➢ High maintenance costs
ALFA SOLUTION➢ No calibrations➢ No purges➢ No cleaning➢ No product dripping➢ No product drying➢ No product with air bubbles➢ No pumps wear and tear➢ Perfect accuracy and repeatability➢ Low maintenance costs
Thor changes the rules!
The concept
• Ergonomic design• Sequential for colorants• Up to 16 colorants• Simultaneous for slurries• Up to 5 slurries• Dispensing head custom colors (RAL)• Can operate by means of a tablet• Patented humidifier• Laser to locate centre of lids• No need to calibrate, only initial set-up• Reduced maintenance
THOR with samples kit
… get empty 100ml pot …
… dispense bases and colorants from THOR CT …
… lids on at the side of the THOR ...
Hybrid solution: from 100ml to 20lt in 0,5sqm!
… finally mix.
Thor Tinting
Thor Tinting
Master Module
Master Module
Master Module
Colorants Module
Thor Master
Thor modularity
Integrated solution
A significant transition for the entire sector of Architectural paints
SIMPLE IMPROVED SUSTAINABLE
- Less stock inventory (-SKU’s)- Less working capital- Easier management in store
- Color more precise- More economical- Wider color space coverage
- Optimized production- Reduced use of raw materials- Generates profit