e8830_en_03 metso marine automation application brochure_lowres
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7/21/2019 E8830_EN_03 Metso Marine Automation Application Brochure_lowres
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Metso
Marine Automation Applications
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Metso is a global supplier of technology and
services for the mining, construction, power
generation, oil and gas, recycling, pulp and
paper and maritime industries.
We are truly global – we have engineering,
production, procurements, services business,
sales and other operations located in more
than 50 countries. Worldwide we employ
29.000 professionals serving customers in all
continents.
Metso’s automation system solutions are
globally represented in several industry
segments like power generation, energy,
pulp and paper, mining and construction,
process and marine.
Metso has 3.900 automation system
specialists worldwide. Our main office facilityand R&D center for the automation products
is located to Tampere, Finland.
Our product range is including valves and
pressure, level, flow and temperature sensors.
We have developed a vibration monitoring
system that is fully integrated with our
automation system.
Metso’s automation system reference list
contains more than 4000 system deliveries
to the process industry worldwide and more
than 700 systems delivered to the marine
market by Metso or VAR partners. In addition
we have delivered some 250 vibration
monitoring systems.
Metso Automation AS in Norway is
responsible for coordinating Metso’s global
marine activities with regional offices.
Metso is staffed with highly professional
automation engineers ready to support you
in solving your particular automation needs.
Metso
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Metso DNA is a state of the art automation
system. Automation systems from Metso have
been installed in numerous ships starting in
the early eighties with the Damatic Classic,
followed by Damatic XD and currently
Metso DNA.
The system is widely used in land based
process industries like power plants, oil
and gas refineries, waste recycling, mineral
processing, pulp and paper and food
processing.
The Metso DNA is a Distributed Control
System (DCS). It is modular, flexible and
scalable for a wide range of ships types and
applications. Metso DNA will solve your needs
for control, alarm and monitoring
applications whether it is a cruise vessel, acomplex offshore processing plant, tanker
or RO-RO vessel.
The design concept of the Metso DNA system
includes redundancy for all major
components resulting in an unbeaten
availability level.
Metso DNA
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Cargo
The cargo handling system can be adapted toany kind of liquid cargo supporting loading,
transfer and discharge operations by manual,
semi and full automatic control modes.
System can include tank heating, circulation
and washing programs as applicable. For car
carriers and ro-ro vessels the control of the
deck ventilation fans can be integrated.
Metso provides a complete ship automation package where all equipment and systems for
control, alarm, monitoring and information needs are integrated.
Even vibration monitoring can be integrated levelling the protection of your machinery
assets.
Operators will benefit from a state of the art user interface that not only gives you accessto all integrated systems, but also provide information management features. In case of a
machinery problem or incident the operators can access help information and use versatile
trending, replay and analysing tools all from the user interface.
Complete set of Vessel Applications
Power Management
The power management system is a fullyintegrated concept covering functions for
basic to advanced plants for all types of
engine, generator, motor and switchboard
arrangements. The integration makes it easy
to adapt the system to any machinery plant,
ensuring an efficient control concept both
operational and cost wise. Applying Metso
DNA redundancy concept gives an outstand-
ing level of availability and safety.
Bilge and Ballast Metso DNA bilge and ballast concept can be
taken beyond the traditional manual
remote control systems by including auto-
matic bilge emptying program, automatic
transfer of ballast water etc. Integration to
ballast water treatment systems is available
according vendor specifications.
Machinery The Metso DNA system covers all monitoring
and control functions for the machinery plant
from basic alarm and monitoring to
remote control of machinery units and related
auxiliaries. It includes functions for manual
and automatic remote control of pumps and
valves, controller loops, control of machinery
units and entities like main engines etc.
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Asset ManagementMetso DNA Field Device Manager is a
configuration, maintenance and condition
monitoring system for intelligent field devices
connected via HART or industry standard field
buses to the Metso DNA system.
The system is fully integrated into the
engineering and automation system environ-
ment. It supports proactive field asset
management, gives quick access to informa-
tion in a disturbance situation, enables field
devices performance monitoring and
planning of future maintenance work.
Information ServicesMetso DNA Historian offers unrivalled tools
for analyzing of IAS history data, alarm and
events, extending up to one year back in time.
There are tools for trend and alarm/event
analysis, playback of history data in mimic
displays and possibilities for creating own
reports with calculations, graphic presenta-
tion etc.
Emergency Shutdown The ESD system for flammable liquid systems,
ventilation fans etc, is designed as a fully
redundant and standalone segment of the
IAS. Operation is done via hardwired switch
panels and/or dedicated operator stations.
It is linked to the IAS via redundant Ethernet
with firewalls for view of status and informa-
tion on IAS multifunctional operator stations.
Metso offers solutions for Safety Instrument-
ed Systems (SIS) with requirement to SIL (1,
2 or 3).
Vibration Monitoring Metso offers a complete vibration monitoring
system for e.g.rotating machinery like a
motor, pump or gearbox.
It is fully intergrated with the Metso DNA
system from sensor to I/O units and to the
analyzing tools on operator interface.
Vibration monitoring is a valuable tool for
preventive maintenance to safeguard the
machinery assets.
HVAC Metso DNA system has an extensive track
record as HVAC automation system for
cruise vessels where system availability is of
outmost importance for passenger comfort.
Integration of the HVAC automation to the
Metso DNA platform secures a uniform
automation concept with a high level of
availability due to redundancy and type
approved equipment. The operating concept
becomes uniform from IAS multifunctional
workstations.
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Customer tailored Integrated Automa
BridgeInfoServer
InformationSystem(Cabins, Offices)
Remote Access
HVACSystem AC Rooms
System NetworkEthernet Ring
NetworkPrinter
ForwardTunnel Thruster
Main I/OField Bus
IndustrialField Buses;FFB, AS-i bus,PROFIBUS,CANbus,Modbus
Main ProcessController
RemoteI/O
Reserve ProcessController
CentralControl
Room Serial Line/EthernetInterfaces
DieselEngines
Reserve I/OField Bus
The Metso DNA user interface, DNA Operate, brings clear and
informative views of the controlled and monitored systems.
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System (IAS) for every kind of vessels
EmergencyShutdownSystem
Routers/Firewalls
HVACSystem
ManagedEthernetSwitch
Generators
SwitchBoards
LocalControlRoom
PortableOperatorStation
Aux. Systems;Ballast, Heeling Bilge,Cooling Water, Fuel, Lub Oil,Grey and Black Water etc.
Aft TunnelThruster
Propulsion
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As automation system developer and
producer Metso is designing and testing all
system components according to the environ-
mental requirements as per the International
Association of Classification Societies (IACS)E10 rules and each individual classification
society. Metso DNA system is type
approved by ABS, BV, DNV, GL, KRS, LRS, RINA
and RS.
Metso products have a proven marine use
and quality record by the more than 700 ships
that have been equipped, by Metso or VAR
partners, with Damatic Classic, Damatic XD
and Metso DNA automation systems.
The ACN family of process
controllers and I/O units
The Application & Controller Node (ACN)
family of controllers and I/O units features
a reliable platform from basic alarm and
monitoring up to the most advanced control
applications. It is scalable from the needs
of a small vessel up to the largest and most
advanced cruise liner or FPSO.
ACN SR1 is a small controller intended for
embedded installation, ACN MR and ACN CS
are compact controllers used for embedded
or centralized solutions while the ACN RT is a
powerful rack mounted controller for central-
ized installation. All controllers connect to the
wide range of ACN I/O units. ACN MR, ACN
CS and ACN RT controllers interface in addi-
tion industry standard field buses like FFB,
PROFIBUS, AS-i bus, CAN bus and Modbus. All
controllers can be redundantly configured for
optimal availability.
Certified and Proven Components
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30 Years of System Engineering
As a complete marine automation system supplier Metso is developing and maintaining
own tools and environment for efficient engineering and maintenance.
Metso DNA Engineering ServerEngineering server contains all the signal tags in
the IAS. It links with all the different tools of theMetso DNA system. Instrumentation information
from the customer in e.g. spread sheet format is
imported to the database/server.
Metso DNA Report DesignerReport Designer is the tool for creating reports
in the Metso DNA system. It is a graphical tool
that enables the user to create web reports.
It uses drag and drop features to easily connecthistory data with bar graphs, texts and
numerical values in the reports.
Metso DNA Engineering Field Device ManagerField Device Manager is a set of tools for configuration
and management of intelligent field devices (i.e. HARTand field bus sensors).
Metso DNA Engineering Explorer The heart of the Metso DNA engineering and maintenance
system is the DNA Explorer, which offers easy-to-use configurationand maintenance tools for the automation system.
It is located in an Engineering Server and is a multiuser concept that
includes tools for all engineering activit ies from network design,
field buses, field devices, configuration of system and applications
to maintenance.
Applications made by the different tools are automatically loaded
to the IAS run time environment.
Metso DNA Engineering Function Block CAD This CAD tool provides an illustrative and efficient graphic
working environment for designing Metso DNA applications.
It is used for designing function block diagrams for process
control loops, links etc. It is also a graphic document of the
application that is loaded to the IAS run time environment.
The tool includes an extensive set of library building blocks
that are put together to form
a function block module.
Metso DNA Engineering Network DesignerDNA Network Designer is a tool used to design the
layout of the Metso DNA system: system and field
network, process controllers, I/O groups, cabinets,
control room devices etc. A drag and drop method
makes it easy to create and maintain the network
pictures.
Metso DNA Engineering Sequence CAD The tool is used to create sequence programs
in a graphical working environment.
Sequences with steps, conditions and actions
are illustrated in the diagrams. It forms anapplication that is loaded to the IAS run time
environment.
Metso DNA Engineering Picture DesignerOperator mimic displays are made with the Picture
Designer. This is a drawing tool used to create theuser interface mimic displays, both static anddynamic objects.
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Many ship owners today are focused on
programs for upgrades and refits of vital
components in order to improve operation
cost efficiency and to obtain a long vessel
life span.
Metso’s Life Cycle concept consists of an
economical step-by-step system upgrade
path from previous and current Metso
systems to future ones.
This helps minimizing upgrade costs and
maximizing the system and vessel perform-
ance throughout the entire life cycle of the
vessel.
There is a continuous development of theautomation system platform and different
upgrade possibilities enable our customers
to select a solution that fits with needs and
budget.
An older user interface can be upgraded to
the latest version enabling a state of the art
HMI with excellent process overview and
an efficient user interface dialogue. It is
possible to change to new process control-
lers while keeping the old I/O system and to
expand with latest I/O type in new segments
if required.
The Information System can be an add-on
to systems from Damatic XD and newer.
The Information System provides unrivalled
tools for analyze and reporting of history
data. The system can be utilized for a variety
of tasks for example energy saving.
Life Cycle Customer Support
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ServiceMetso provides a professional worldwide service network. We offer a wide range of services from on-call,
spares handling, scheduled visits, system upgrades to customer training.Metso has 24/7 service support available. Our service office located in Drammen, Norway,
is coordinating service calls.
TrainingMetso carries out a professional training
program to enable full-scale benefit to
customers who have invested in our products
and solutions. Training courses are arranged
on several sites around the world.
World Wide Locations
Remote DiagnosticsRemote diagnostics service enables Metso
to perform preventive maintenance and give
troubleshooting assistance to the crew.
It requires an onboard installed firewall/VPN
router connected to the automation system
and to the ship’s internet. A service agrement
is required for remote diagnostic.
Canada
United States
Mexico
Costa Rica
Venezuela
Peru
Brazil
Chile
Argentina
Finland
Norway
Denmark United Kingdom
Belgium, The Netherlands
Germany, Switzerland, AustriaFrance
PortugalSpain
Italy
Estonia
PolandCzech Republic, Slovakia
Ukraine
Slovenia, Hungary, Croatia, Macedonia, Bulgaria
Russia
Kazakhstan
Sweden
TurkeyUzbekistan
LebanonIran
United Arab
EmiratesIndia
Ghana
Zambia
Zimbabwe
South Africa
China
Thailand
Malaysia
Singapore
Indonesia
Japan
South Korea
Taiwan
Philipphines
Australia
New Zealand
Training is vital to ensure the operational
skills of the crew from operation to
maintenance. It gives new personnel a good
start with the automation system and ensures
that they learn the system properly and safely
and that they will take out all the benefits the
system offers.
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T h e i n f o r m a t i o n p r o v i d e d i n t h i s b r o c h u r e c o
n t a i n s d e s c r i p t i o n s o r c h a r a c t e r i s t i c s
o f p e r f o r m a n c e w h i c h i n c a s e o f a c t u a l u s e d o n o t a l w a y s a p p l y a s d e s c r i b e d o r
w h i c h m a y c h a n g e a s a r e s u l t o f f u r t h e r d e v e
l o p m e n t o f t h e p r o d u c t s .
A n o b l i g a t i o n t o p r o v i d e t h e r e s p e c t i v e c h a r a
c t e r i s t i c s s h a l l o n l y e x i s t i f e x p r e s s l y
a g r e e d i n t h e t e r m s o f c o n t r a c t . A v a i l a b i l i t y a
n d t e c h n i c a l s p e c i fi c a t i o n s a r e s u b j e c t
t o c h a n g e w i t h o u t n o t i c e .
0 2 / 2 0 1 2 E 8 8 3 0_
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Metso Automation AS, Teglverksveien 7, NO-3400 LIER, Norway, tel. +47 33 305 660
Metso Automation Inc., Lentokentänkatu 11, P.O.Box 237, FI-33101 TAMPERE, Finland, tel. +358 20 483 170
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