fieldbus tutorial - part 11 hse fieldbus

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Fieldbus Tutorial Part 11 – HSE Fieldbus: High Speed Ethernet (HSE), HSE Communications Stack, Linking Devices, Physical Wiring, Flexible Function Block, Examples

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HSE Fieldbus

[File Name or Event]Emerson Confidential27-Jun-01, Slide 2

High Speed Ethernet

The seamless connection of Fieldbus H1 to High Speed Ethernet has been addressed by the Fieldbus Foundation

The Fieldbus User and application layer requirements are incorporated in the High Speed Ethernet specification.

[File Name or Event]Emerson Confidential27-Jun-01, Slide 3

Why High Speed Fieldbus?

Fieldbus

CMMSERP

Process

Control

System

Safety Systems, Electrical

Equipment, Monitoring of Rotating

Equipment and Complex Analyzers

Multiple or Long

Fieldbus Segments

High Speed

Interfaces

[File Name or Event]Emerson Confidential27-Jun-01, Slide 5

DCS

A Plant with Fieldbus

High Speed Fieldbus (100 Mbits/s)*

Low Speed Fieldbus (31.25 Kbits/s)

*Fast Ethernet

Maintenance

A Plant with Fieldbus

Interoperable devices

[File Name or Event]Emerson Confidential27-Jun-01, Slide 6

Why Ethernet?

•Bandwidth (10 Mb/s or 100 Mb/s)

•Broad commercial availability of

interfaces and components

•Seamless connection with upper networks

in the plant and with complex devices

•Enables use of thin clients

•Use of Web technology.

[File Name or Event]Emerson Confidential27-Jun-01, Slide 7

Ethernet: several Application Layer Protocols

Protocols

Networks

Application

Transport

Network

Physical +

Data LinkETHERNET

TCP

HSE

UDP

IP

TELNET SMTPFDP

Layers

(OSI names)

TCP - Transmission Control Protocol - Reliable Connection oriented protocol

UDP - User Datagram Protocol - Unreliable connectionless protocol

[File Name or Event]Emerson Confidential27-Jun-01, Slide 8

What is High Speed Ethernet (HSE)?

– It is the Fieldbus Foundation framework for interconnecting field devices to each other and to hosts using standard Information Technology (IT).

–Devices and hosts can be located anywhere on a TCP/IP network.

– Integration into a control system will depend on system awareness of FF function block/architecture

[File Name or Event]Emerson Confidential27-Jun-01, Slide 9

High Speed Ethernet

TCP/IP

ETHERNET

HSE

Application

Protocol

User Layer:

Function

Blocks

[File Name or Event]Emerson Confidential27-Jun-01, Slide 10

High Speed Ethernet

TCP/IP

ETHERNET

HSE

Application

Protocol

User Layer:

Function

Blocks

Commercial,

Off The Shelf

Ethernet Equipment

[File Name or Event]Emerson Confidential27-Jun-01, Slide 11

High Speed Ethernet

TCP/IP

ETHERNET

HSE

Application

Protocol

User Layer:

Function

Blocks

New Protocol Specs

for HSE•System Architecture Addendum

•System Management Addendum

•Network Management Addendum

•Data Link Addendum - Bridging

•Ethernet Presence

•Field Device Access Agent

•Redundancy

[File Name or Event]Emerson Confidential27-Jun-01, Slide 12

High Speed Ethernet

TCP/IP

ETHERNET

HSE

Application

Protocol

User Layer:

Function

Blocks

Additional Function Block

Specifications for HSE•Flexible Function Block (MIO)

•Flexible Function Block (61131 )

•FFB Application Guide

•Multi - Variable Optimization

[File Name or Event]Emerson Confidential27-Jun-01, Slide 13

HSE system components

A representative HSE system has the followingcomponents:

– Field Devices

– Linking Devices

– Interface Devices

– Host Devices for Operator display

– Host Devices for Configuration

The system also needs at least one Time serverand a DHCP Server.

[File Name or Event]Emerson Confidential27-Jun-01, Slide 14

HSE Devices Incorporate Standard Ethernet Technology

HSE Access Agent

Redundant

High Speed

Ethernet

TCP/IP

Net/Sys

MgtFunction Block AP

VCR VCR VCR VCR

HSE Field Device

ETHERNET

[File Name or Event]Emerson Confidential27-Jun-01, Slide 15

HSE Devices Incorporate Standard Ethernet Technology

Redundant High

Speed

Ethernet

HSE Field Device Access Agent

H1 H1

Chan. o o o o

1Chan.

N

TCP/IP

H1 Bridge

Net/Sys

Mgt

VCR

ETHERNET

Linking Device

Fieldbus H1Fieldbus H1

[File Name or Event]Emerson Confidential27-Jun-01, Slide 16

Field Hardened Link Device with IS Barriers

Bridge / Function Blocks

PS PS PS PS

SB SB SB SB

Power

Supply

Chan.1 Chan.2 Chan.3 Chan.4

H1/HSE

Fiber OpticFiber Optic

H1

SB SB

Hazardous

Area

High Speed Ethernet

Field Hardened!

[File Name or Event]Emerson Confidential27-Jun-01, Slide 17

HSE Fieldbus Architecture

Conventional and

H1 Field Devices

H1

As-I/DeviceNet/DP/etc

HSE (High Speed Ethernet)

HSE Field Device Linking

Device

H1 Field Devices

Host Devices

( FF Function Block Aware)

PLC

I/O Gateway

Analyzers

[File Name or Event]Emerson Confidential27-Jun-01, Slide 18

HSE Physical Layout

Conventional and

H1 Field Devices

As-I/DeviceNet/DP/etc

HSE Field Device

Host Devices

PLC

I/O Gateway

Analyzers

H1

Linking Device

H1 Field Devices

Router

Other TCP/IP Networks

Commercial,

Off The Shelf

(COTS)

Ethernet Equipment

[File Name or Event]Emerson Confidential27-Jun-01, Slide 19

Alert

Function

Block

Trend

Object

Function

Block

Alert

Function

Block

Trend

Object

Function

Block

Function Block Application In HSE Devices

H1 Fieldbus DeviceHSE Device

Linking Device

Alert

Function

Block

Trend

Object

Function

Block

HSE

Host Device

[File Name or Event]Emerson Confidential27-Jun-01, Slide 20

Engineering a HSE Installation

Ethernet provides a common method of

connecting to a HSE network.

•Control segments may be constructed

from HSE devices and standard

switch/hub technology.

•Any type of Ethernet (wire, fiber,

radio) can be used, as long as it can be

connected to a standard speed-sensing

switch.

[File Name or Event]Emerson Confidential27-Jun-01, Slide 21

H1

H1 Field Devices

Fiber is Used if Devices Are Spread over a large area or when EMI is a problem

Conventional and

H1 Field Devices

HSE

Host Devices

PLC Switch

100 Meters on

Twisted Pair

2,000 Meters

on Fiber Optic

[File Name or Event]Emerson Confidential27-Jun-01, Slide 22

Ethernet Wiring

Name Cable Max Segment Nodes/ Segment

10Base5 Thick Coax 500 m 100

10Base2 Thin Coax 200 m 30

10Base-T Twisted pair 100 m 1024

10Base-F Fiber 2000 m 1024

Physical Media

TX+TX-

RX+

RX-

RJ45

Signal Power+

[File Name or Event]Emerson Confidential27-Jun-01, Slide 23

May be part of link

device hardware

Wiring H1 Devices to a Linking Device

H1

Power

Supply

Terminator Terminator

Spur

Linking Device

Power

Cond.

HSE

[File Name or Event]Emerson Confidential27-Jun-01, Slide 24

Tree Topology

A Device May Be Connected and Disconnected WithoutImpacting Other Devices

Trunk

Spur

Linking Device

[File Name or Event]Emerson Confidential27-Jun-01, Slide 25

Flexible Function Block Capability in HSE Devices

IEC 61131

[File Name or Event]Emerson Confidential27-Jun-01, Slide 26

A plant in the future

HMI/

Overall

Configurator

H1 Low Speed FF H1 Low Speed FF

Linking Dev.Linking Dev.

Remote I/O

Fast Ethernet

(Fiber)

Controller

Field

Controlled

Area

[File Name or Event]Emerson Confidential27-Jun-01, Slide 27

Ethernet Wiring

Hub

Hub

Hub

Max Length

between points =

100 m

Power

Supply

2 wire4 wire

Hub

[File Name or Event]Emerson Confidential27-Jun-01, Slide 28

Alert

Function

Block

Trend

Object

Function

Block

Alert

Function

Block

Trend

Object

Function

Block

Function Block Application In HSE Devices

H1 Fieldbus DeviceHSE Device

Linking Device

Alert

Function

Block

Trend

Object

Function

Block

HSE

Host Device

[File Name or Event]Emerson Confidential27-Jun-01, Slide 29

RMD

Multiplexer replacement

– Up to 512 pts per Module

– Multiple Modules(up to 32 per RS485 segment)

Application for Remote Data Monitoring

H1

Legacy DCS

Modbus

RS 485Plant Historian

12

34

Web Browser

for Sensor configuration

Ethernet

[File Name or Event]Emerson Confidential27-Jun-01, Slide 30

Link Device with Wireless Connection for Maintenance

Fieldbus H1 Fieldbus H1

Fieldbus H1 Fieldbus H1

Link Device With Web Server

High

Speed

Ethernet

Web

Browser

Web

Browser

[File Name or Event]Emerson Confidential27-Jun-01, Slide 31

Full Scale Fieldbus Architecture

Classic & HART I/O

H1As-I/DeviceNet/DP

HSE (High Speed Ethernet)

HSE Field Device

HSE Controllers

H1 Field Device

Field Mounted

Linking Device

Host Device

PLC

Fieldbus H1H1

Firewall

Web Browser

[File Name or Event]Emerson Confidential27-Jun-01, Slide 32

61131

Programming

ToolDevice.

ddl

Tokenizer

Symbol.

txt

Device.

ffo

FF Config

Tool

Each FFB has a Device Description and Capabilities

File Generated by the Programming Tool

Flexible Function Block

Capability.

cff

Config.

files

[File Name or Event]Emerson Confidential27-Jun-01, Slide 33

What To Look For in Purchasing HSE

Device Class 41-45 Specify Functionality(s) i.e. Field Device, Linking Device, Interface or Host Device. All HSE Devices must qualify as one or more of these classes.

Device Classes 46-49 Specifies Device Networking Capability e.g. redundancy, time handling, IP address handling. All HSE Devices must be characterized by these classes.

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