mete 112 - cyanidation
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7/17/2019 MetE 112 - Cyanidation
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GOLD LE CHING
Prepared by:
Engr. Suzette T. Escalera
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Hydrometallurgy
• The art and science of aqueous methods of
extracting metals from their ores
• Generally, it involves two distinct steps:
Leaching – selective dissolution of metal values
from an ore
Precipitation – selective recovery of the metal
values from the solution
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Hydrometallurgy
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Gold Production
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- Involves the use of aqueous solutions containing a
lixiviant which is brought into contact with a material
containing a valuable metal
• Gold cyanidation is called MacArthur-Forrest
Process
- a metallurgical technique for extracting gold from
low-grade ore by converting the gold to a water
soluble coordination complex
Leaching
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Gold dissolution
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• Cyanide
- refers to a group of compounds made of carbon (C)
and nitrogen (N)
- Cyanide solutions readily bond with gold, silver andother metals, which is why the mining industry uses
it.
Reagents
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It will be converted to hydrocyanic acid, HCN, if it
contacts acid.
Cyanide occurs naturally in many plants. It is found
combined with the sugar glucose to form a chemicalknown as amygdalin.
Cyanide reacts with the hemoglobin in your blood. It
takes the place of oxygen.
Facts about Cyanide
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Cyanide is destroyed by sodium thiosulfate or
sodium nitrite.
Cyanide dissolves both gold and silver from alkaline
solution. Cyanide is a very "clean" extraction system, as it does
not extract many of the base metals such as iron.
This is in contrast to halide extraction, which
dissolves large quantities of iron, aluminum, and
other metals.
Facts about Cyanide
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Free cyanide – most toxic form (CN- and HCN)
• @ pH 11: over 99% of cyanide remains in sol’n
• @ pH 9.3-9.5: CN- and HCN are in equilibrium
• @ pH 7: over 99% of cyanide exists as HCN
Cyanide Chemistry
Total Cyanide
Weak AcidDissociable
(WAD) Cyanide
Free Cyanide CN and HCN
Weak andmoderately strong
metal-cyanidecomplexes
Ag, Cd, Cu, Hg,
Ni and Zn
Strong metalcyanide
complexes
Fe, Co, Au, Pt,
Pd
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• Oxygen
- one of the reagents consumed during
cyanidation, and a deficiency in dissolved
oxygen slows leaching rate.
- can also be added by dosing the pulp
with hydrogen peroxide solution
Reagents
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• Lime (CaO)
- for pH modification; added prior to milling
which makes the slurry alkaline (high pH).
Reagents
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• Lead Nitrate (Pb(NO3)2)
- added to the leach circuit and has the effect
of accelerating the gold dissolution rate
Reagents
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Size of Gold Particles
– The gold must be in a fine particulate form(from the grinding circuit).
– The feed slurry must have an 80% passing size of
75µm to achieve suitable gold recovery.
Factors Affecting Cyanidation
Reaction Rate
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Free Cyanide Concentration
– Increasing cyanide concentration drives thecyanidation reaction to the right.
– There must be sufficient free cyanide ions in
solution to dissolve all the gold, otherwise it will
be lost to tailings.
Factors Affecting Cyanidation
Reaction Rate
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Dissolved Oxygen
– There must be sufficient entrained oxygen in theslurry.
– Increasing the oxygen concentration drives the
reaction to the right.
Factors Affecting Cyanidation
Reaction Rate
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Slurry pH
– pH modification is achieved by adding lime whichmakes the slurry alkaline (high pH).
Factors Affecting Cyanidation
Reaction Rate
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Slurry Density
– Reagent consumption is minimised by maximisingslurry density, since optimal concentrations can be
achieved at lower dosages, due to the smaller
volume of solution per unit mass of material.
Factors Affecting Cyanidation
Reaction Rate
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Residence Time
– The longer the gold particles are in contact withthe cyanide in the slurry the more gold that will be
leached.
Factors Affecting Cyanidation
Reaction Rate
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Agitation
– Effective agitation allows the reactants tointimately mix and prevents the solids from
settling out.
– Agitation also ensures that the gold cyanide
complex ions are removed so as to allow ‘access’
on the gold particles’ surface for more unreacted
cyanide ions to leach more gold from the particle.
Factors Affecting Cyanidation
Reaction Rate
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Temperature
– Higher temperatures will increase the rate of golddissolution, however it is not economical to heat
the slurry.
– High temperatures also reduce the capacity of
carbon to adsorb gold and lower the solubility of
oxygen in the slurry.
Factors Affecting Cyanidation
Reaction Rate
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Cyanocides and Oxygen Consumers
– Many other metals and minerals besides gold alsodissolve in alkaline cyanide solution producing
substances which can reduce the efficiency of gold
leaching.
– copper, nickel, iron and sulphide minerals
(cyanocides); arsenic (oxygen consumer)
Factors Affecting Cyanidation
Reaction Rate
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Gold Production
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- a term used to describe the attraction of a mineral
compound to the surface of another material.
Activated carbon is used to adsorb the gold out of solution. Because the cyanide ion forms very strong
complexes with gold, it is the gold cyanide complex
that is loaded onto the carbon rather than being
deposited as metallic gold.
Adsorption
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• Activated Carbon
- The dissolved gold in solution is adsorbed onto
activated carbon
- The method of recovery of gold from the processslurry is by carbon adsorption.
Reagents
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Gold Production
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1 mL AgNO3 = 100 ppm CN-
% =
−
. /
−
% = .
% Free Cyanide
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MW (H2C2O4 2H2O) = 126 g/mol
MW(CaO) = 56 g/mol
, (
2
2
O
4
2
2
O)=
.
2
2
O
4
2
2
O
′
2
2
O
4
2
2
O
=
Lime content
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[−
] =
+
−
+
−
=
−
pOH = -log [OH-]
pH = 14- pOH
Protective Alkalinity
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