silicone technology - brb st kimyasal · our industrial capabilities . 3 emulsion reactors (milling...

Silicone Technology Our capabilities

A wide range of technologies...

Polymer Fluid Blends

Silicone emulsions

Silicone antifoams

Silicone Lubricants

Silicone Elastomers

Silicone Crosspolymers

Silicone Resins

Silicone Fluids & Polymers

Silicone Cyclics & Gums

Silicone MeH Fluid

Silicone Vinyl Fluids

Silicone Crosslinkers

Silicone Polyethers

Alkyl Modified Fluids

Phenyl Modified Fluids

Silanes

Our core Silicone formulation know-how

Emulsions

Defoamers

Lubricants

Personal Care formulation

RTV-2 compounding

Synthesis of reactive fluids

Synthesis of modified silicones

• Our philosophy • Any product countertype upon request • New product development even with small volume targets

Our industrial capabilities

3 emulsion reactors (milling + dilution):

18 tons/shift

10 tons/ shift

1 ton/ shift *

3x 4000 ltr.; 2x7500 ltr; 1x19000 ltr. /shift**

* Asia

**USA

5 formulation reactors Solvent based: 15 tons/shift

Silicone volatiles & gums:

5 tons/shift

6 tons/shift*

Custom made / multi-purpose / antifoam compounds:

2 tons / shift

1 ton / shift*

* Asia

Our industrial capabilities (cont’d)

Our industrial capabilities (cont’d)

6 high viscosity mixers

RTV elastomers: 500 kg/shift

Cross-polymer gels: 400 kg/shift

Pastes & greases: 3 x 500 kg/shift

Our industrial capabilities (cont’d)

6 synthesis reactors

Siloxanes with Vinyl, SiH, functionality 8.7 tons/shift**

Siloxanes with Vinyl or SiH or polyether functionality 6 tons/shift**

Specialty fluids reactor for phenyl, Vinyl functional siloxanes 250 kg/shift**

Vinyl fluids: 2 tons/shift *

**USA

* Asia

Core Silicone competences

Blending

Dispersion

Emulsification (Micro &Macro emulsion, Particle size control)

Hydrosilylation reactions

Condensation reactions

Emulsion polymerisation

Ring opening polymerisation

Synthesis of (functional) silicones

Our industrial projects

Europe:

Expansion of cross-polymer gel capacity

Expansion of the production area

Installation of two synthesis reactors

US

Expansion of silicone formulation capacity with 9 tons/day

Our industrial projects

Asia: ASSP

16000 m2 production facility in Port Klang near Kuala Lumpur malaysia in development:

Expansion of silicone emulsion reactor 6tonne/shift

Silicone synthesis plant for silicone specialty fluids: Vinyl, SiH, alkyl, polyether, Amino, phenyl siloxanes, low viscosity linear dimethicones (pure and mixtures) 5000 tonne per year in first phase plan Production start-up planned Jan. 2014

Production equipment

Tankerpark

Synthesis plant

Blender/reactor

Production equipment

Blender/reactor

Emulsion/antifoam

RTV mixer

Emulsion plant

Production equipment

Blender and blender/reactor

Paste and RTV mixers

Blender

Production equipment

Thin Film evaporator Specialty fluids area ABSS

Production equipment

Specialty fluids area ABSS Pilot scale equipment for scale-up and specialties

Production equipment

Specialty fluids area ABSS ABSS Emulsion plant

Laboratory equipment

Laboratory equipment

Fourier Transformation Infra Red ( FTIR)

Laboratory equipment

Tensiometer

Laboratory equipment

Potentiometric Titration

Laboratory equipment

Oscillation viscometer With cooling/heating unit

Laboratory equipment Particle sizer

Laboratory equipment

GPC/HPLC LC 20 Prominence by Shimadzu

Laboratory equipment

Gas Chromatograph Agilent 6850

Laboratory equipment

UV-VIS Spectrometer UV 1650 PC

Laboratory equipment

Halogen Dryer Mettler

Toledo HB 43

Densitomer Mettler

Toledo DE40

Laboratory equipment

Mixing Equipment

Examples of new developments

Silicone Cross

Polymers for Personal

Care

Optical Grade Silicones

http://www.daviddarling.info/encyclopedia/T/AE_thin_film_cell.html

Thin Film Solar Cell

http://www.electronics-cooling.com/2006/11/thermal-challenges-in-led-cooling/

Light Emitting Diode (LED)

BRB Your partner in Silicones

The power of a Silicone Major, The flexibility of a Formulator

Ambition Flexibility Innovation