asssessing ergonomic hazard 2

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    ASSSESSING ERGONOMIC

    HAZARD

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    Purposes

    To Identify specific work place hazards

    that can cause or aggravate work-related

    MSIs, and than to reduce the workers

    exposure

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    It does not and cannot eliminate all MSIs among

    affected workers

    Its only reduce incidence / severity of MSIs

    caused in whole or in part of the risk factorslisted in in the hazard assessment checklist

    Non work-exposures and risk factors inherent

    individual worker are not addressed

    Use of this recommendation is voluntary

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    Is this a caution zone job?

    A caution zone job is a job where workerstypical work activities meet one or more of thephysical risk factors and level listed in table 1

    Typical work activities are those that are regular

    and forseeable part of the job , > 1 day/week , >1 week/year

    Caution zone joball have sufficient degree ofrisk -> need some precautionary steps be taken

    (ergonomic awareness training and hazardassessment)-but they do not necessarily haverisks great enough to require corrective action

    Caution zone may not be hazardous

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    The duration list in table 1 (see

    acrobat reader doc , page 3)

    Two hoursrefer to the total amount of

    time workers exposed to the risk factors,

    not how long they spend performing the

    work activity that includes the risk factor

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    What action that employer should

    take

    If there are no physical risk factor

    exceeding the level list in table 1NO

    ACTIONS ARE REQUIRED

    If 1 physical risk factors exceed the

    level list in table 1CAUTION ZONE

    JOBergonomic awareness trainingto

    provide workers with a basic level ofunderstanding knowledge

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    The training for workers should

    include:

    How to use their work station, including how to

    adjust its equipment and furnishings

    How to use or select tools appropriate to the

    work they are performing The safe work practices they are expected to

    follow; and

    Information describing the signs, symptoms andmethods of preventing MSIs

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    When should a hazard

    performance be performed

    When work process or operation changes

    When a new work process is introduced

    Prior to the design and installation and anew workstation

    Affected worker should be involved in

    hazard assessment

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    Ergonomics Rule: Major features

    Do you have caution zone jobs?

    Reduce exposure below

    the hazard level

    or to the degree feasible

    No additional

    requirements

    Not covered

    No requirements

    Yes

    Hazards present

    No

    No hazardspresent

    Annual

    review Annualreview

    Two requirements:Awareness educationEvaluate caution zone

    jobs for hazards

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    Injuries and risk

    factors

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    Work-related

    MusculoSkeletal

    Disorders

    WMSDs?

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    Injuries and risk factors

    What are Work-related Musculo Skeletal

    Disorders (WMSDs)?

    Common types and symptoms of injury

    Causes and prevention of injury

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    What are Work-related Musculo

    Skeletal Disorders (WMSDs)? Also known as:

    Cumulative Trauma Disorders (CTDs)

    Repetitive Strain Injuries (RSIs)

    Overuse injuries

    Work Related Upper Limb Disorders (WRULDs) Musculo Skeletal Injuries (MSIs)

    Musculo Skeletal Disorders (MSDs)

    Soft tissue injuries

    Usually develop gradually, but sometimes canappear suddenly

    Can be serious, if not taken care of early

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    What are some of the

    symptoms of WMSDs?

    Discomfort

    Pain

    Numbness

    Tingling

    Burning

    Swelling

    Change in color

    Tightness, loss of

    flexibility

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    What causes WMSDs?

    Risk Factors

    Awkward Postures

    High Hand Force

    Repetitive Motions

    Repeated Impacts

    Heavy, Frequent, or Awkward Lifting

    Moderate to High Hand-Arm Vibration

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    Risk Factors

    Risk of injury depends upon:

    Duration (how long)

    Frequency (how often)

    Intensity (how much)

    Combinations of risk factors

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    Risk Factors

    Duration

    usually need hours of exposure before risk

    factors become a concern

    Can be all at one time or cumulative over the

    day

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    Risk factors for WMSDs

    Awkward postures

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    Standing neutral posture Seated neutral posture

    Head level

    Shoulders

    relaxed

    Feet supported

    Wrists straight

    Elbows at sides

    Low back

    supported

    Neutral postures

    Hands over head or elbows above

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    For more than 2 hours per day

    Hands over head or elbows aboveshoulders

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    For more than 2 hours per day

    Neck bent more than 30

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    For more than 2 hours per day

    Back bent more than 30

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    For more than 2 hours per day

    Squatting

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    For more than 2 hours per day

    Kneeling

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    Wrists bent

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    Reducing awkward postures

    Change workstation heights & display heights

    Tilt or rotate the work

    Use platforms

    Bring items within easy reach

    Pause to stretch

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    Case Study

    Reducing awkward postures

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    Risk Factors for WMSDs

    High hand force

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    High hand force

    A power grip can be 5times stronger than a

    pinch grip

    =

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    10 lbs. of weight or force formore than 2 hours per day

    Gripping with the whole hand

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    2 lbs. of weight or 4 lbs. of forcefor more than 2 hours per day

    Pinching with the fingertips

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    Your grip strength decreases when you:

    Bend your wrists

    Pick up slippery items

    Wear poorly fitting gloves

    Have cold hands

    Other factors

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    Pick objects up from the bottom using

    whole hand

    Attach handles or use lift tools Build up handles on small tools to

    reduce grip force

    Avoid pinch grips

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    Pick up smaller loads

    Use power tools instead of hand tools

    Keep tools in good working order

    Use lighter tools or tool balancers

    Use two hands

    Keep your wrists straight

    Reduce power grip force

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    Use clamps to hold onto work

    Place items on carts rather than

    carrying them

    Put down a tool when not actually

    using it

    Avoid holding onto objects for long

    periods

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    Case Study

    Use tool balancers

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    Working with

    bent wrists

    decreases grip

    strength

    Use tools that

    let you keep

    your wrist

    straight

    Tool use example

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    Risk factors for WMSDs

    Highly repetitive motions

    Hi hl i i i

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    For more than 2 hours per day

    Highly repetitive motion

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    Arrange work to avoid unnecessary

    motions

    Let power tools and machinery do the work

    Spread repetitive work out during the day

    Take stretch pauses

    Rotate task with co-workers if possible Change hands or motions frequently

    Reducing repetition

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    Case Study

    Reducing repetitive motions

    I t i k i

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    For more than 4hours per day

    Intensive keying

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    Spread keyboard work throughout the day

    Use macros for common functions

    Take stretch pauses

    Improve your posture and move around as

    much as possible

    Reducing intensive keying

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    Risk factors for WMSDs

    Repeated impacts

    R t d i t

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    Using the hand or knee as a hammer more than10 times per hour, more than 2 hours per day

    Repeated impacts

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    Use tools instead of your hand or knee

    Avoiding repeated impacts

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    Risk factors for WMSDs

    Heavy, frequent or awkward lifting

    H lifti

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    Lifting 75 lbs.

    once per day

    Lifting 55 lbs.

    more than 10

    times per day

    Heavy lifting

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    Take smaller loads

    at one time

    Use mechanical

    assistance -handtrucks, carts,

    hoists, conveyors

    Get help from a co-

    worker

    Reducing heavy lifting

    Freq ent lifting

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    Lifting more than 10 lbs., more than

    twice per minute, for more than 2 hours

    per day

    Frequent lifting

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    Use mechanical assistance

    Slide objects instead of lifting them

    Rotate lifting tasks with co-workersif possible

    Reducing frequent lifting

    Awkward lifting

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    Lifting more than 25 lbs. above the shoulders,

    below the knees or at arms length more than 25

    times per day

    Awkward lifting

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    Store items where

    you wont have to

    bend or reach to lift

    them Use rolling stairs to

    get items down

    from high shelves

    Reducing awkward lifts

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    Safe lifting technique

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    Risk factors for WMSDs

    Moderate to high handarm vibration

    Vibration

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    Moderate levelsof vibration for2 hours per day

    High levels ofvibration for 30minutesper day

    Vibration

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    Use low vibration

    tools if available

    Maintain tools

    Use tool wraps or

    anti-vibration gloves

    Keep hands warm

    Reducing vibration

    If you have identify a caution zone

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    If you have identify a caution zone,

    what next ?

    Analyze it by using table 2 (do it

    thoroughly and systematically)

    Pay attention on physical demands of the job

    (body position, force, repetition) The lay out of the work area (reaches,

    working heights

    The load lifting and handling requirements ofthe job (object size and shape)

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    If the physical risk factor exceed table 2

    A HAZARD IS PRESENTTAKE

    ACTION !!

    Changes to workstations and tools

    Reducing the size and weights of loads

    handled

    Process redesign to eliminate unnecessarysteps or introduce task variety

    Job rotation

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    If the action cannot reduce hazards

    While looking for alternatives to solve the

    problems permanently

    PPT

    team lifting

    training of work technique

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    How to se the check list

    Go to acrobat reader doc.(hazard

    assessment check list-table 2) page 7-14

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    What youcan do:

    Recognize and reportsymptoms early

    Get involved in ergonomics

    Symptom recognition and

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    Symptom recognition and

    reporting

    Report symptoms if:

    Pain is persistent, severe or worsening

    Pain radiates Symptoms include numbness or tingling

    Symptoms keep you from sleeping at night

    Why is it important to report

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    Why is it important to report

    symptoms early?

    Chronic injuries sometimes lead to

    disability, even surgery

    Early treatment more successful

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    Getting involved

    Look at jobs and help identify problems

    Come up with solutions

    Work with solutions Take part in training

    Take responsibility for changing the way

    you do your job Help to make sure efforts are successful

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    Six key points to remember

    1 Ergonomics can help you on your job

    2 Employers have to implement ergonomics if caution zone jobsare present

    3 Risk factors can be reduced and WMSDs prevented

    4 You can help your company put ergonomics changes into place

    5 WMSDs can happen in jobs with risk factors

    6 Reporting symptoms earlyis important

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