biogas asia pacific forum 2015 the mobile pipeline kl day 1 pdf/11.30... · 2019. 7. 31. ·...
TRANSCRIPT
BIOGAS ASIA PACIFIC FORUM 2015
THE MOBILE PIPELINE
TC Goh, Regional Sales Director Asia Pacific
THE NEXT 30 MINUTES “COMPRESSED”….
• Our company
• The mobile pipeline
• Industrial and commercial
• Oil & Gas exploration
• NGV Daughter Stations
• Safety in Transportation
2
INTRO
APPLICATIONS
SAFETY
HEXAGON COMPOSITES GROUP
Global leader in the composite pressure vessel industry
• Composite LPG cylinders produced by Hexagon Ragasco in Norway and Russian JV RUGASCO
• Composite high-pressure CNG and H2 cylinders for medium/heavy duty and gas distribution systems produced by Hexagon Lincoln in USA
• Composite high-pressure CNG cylinders for automotive produced by Hexagon Lincoln in Norway
• Bus roof top systems produced by Hexagon Bus Systems in Norway
CNG service centers/partners in Indonesia/Thailand/Sweden/Mexico/Russia/Australia
STRONG FINANCIAL IN A GROWING INDUSTRY
OPERATING REVENUES NOK Million
112 176
290 300 318
425
561 599
787 868 846
992
854
1280
[VALUE]*
183*
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
BUILDING VOLUME AND ACQUSITIONS FOCUSING ON SPECIALISATION
AND CORE BUSINESS
BUILDING NO. 1
GLOBAL POSITION
* Marked area in 2012 and 2013 represents revenue in Composite
Reinforcements, which was divested in January 2014
www.hexagon.no
RAGASCO
RAUFOSS
FUEL SYSTEMS
LINCOLN
COMPOSITES
COMROD
POWER
AND LERC
COMROD
COMPOSITE
SCANDINAVIA
Acquisitions Divestments
HEXAGON
DEVOLD
Lincoln Composites
Established 1963
Devold AMT
Established 1992
Ragasco
Established 1998
4
A STRONG AND GROWING COMPANY
• Fully automated
production lines
• 80.000 heavy duty and
1.600 TITAN™ cylinder
capacity in Lincoln per
year
• JV with AGILITY – US
largest truck converter
• 150.000 passenger car
cylinder capacity in
Norway per year
• 2 Mio LPG cylinder
manufacturing capacity
in Norway per year
Largest composite cylinder manufacturer for CNG
and Hydrogen applications globally
HEXAGON CYLINDER HISTORY
• Experience in Type 3
and Type 4 cylinder mfg.
• TUFFSHELL® was the
first Type 4 to be certified
to ANSI/AGA NGV2 in
1993
• Shifted production from
Type 3 and 4 to all Type
4 cylinders in 2005
• TITAN™ launched in
2010 and is largest
composite commercial
pressure vessel in the
world
• Over 300.000 Type 4
CNG cylinders in global
service 20 years commercial production of type 4 cylinders
THE MOBILE PIPELINE
BIOGAS IS “CNG”
Raw Biogas from
feedstock
Raw Biogas pretreatment
-removal of H2S
Biogas processing
-removal of CO2
Biomethane (close to NG
specifications)
Compressed to 250bar
Transport to End-user or
pipe into existing gas
pipeline
THE SIMPLE BUSINESS
Pipeline Gas
Trailer
You don’t have this? Well, then you need this!
STEEL TO COMPOSITE – THE EVOLUTION
scm NG
Weig
ht
of sto
rage p
er
scm
Type 1 Steel
bottle trailer
3,000 scm
@ 200 bar
Type 1 Steel tube
trailer
5,200 scm
@ 250bar
Type 4 TITAN™
XL
14,300 scm
@ 250 bar
Type 4 TITAN4™
10,000 scm
@ 250 bar
Note:
Large composite tank is the future
TITAN4™
• 10,040 scm @ 250 bar
• 4 composite tanks
• Each tank 8,500 l
• Intermodal ISO 40´container
• Gross weight 23 tons
• US DOT & ABS approval
TITAN™ XL
• 14,670 scm @ 250 bar
• 12 composite tanks
• 40´trailer
• ABS approval
• Gross weight of 31.8 tons
20FT SMARTSTORE™
• 6,490 scm @ 250 bar
• 14 composite tanks
• each 1,545 l
• HC 20´container
• Gross weight 14 tons
• US DOT & ABS approval
13
10FT SMARTSTORE™
• 2,700 scm @ 250bar
• 20 composite tank
• HC 10´container
• Horizontal arranged tanks
• Safe & ease of access
14
MOBILE PIPELINE APPLICATIONS
INDUSTRY & COMMERCIAL – SOLID SAVINGS
• Total savings on fuels
in average 20 to 40%
to prior use
• Flexibility in fuel
supply can be
maintained
Pond Heating 24 MMBTU
3831 DGE/day
Steam Generation 28 MMBTU
4500 DGE/day
HIGH HORSEPOWER:
OIL & GAS WELLS HEATING (UNITED STATES)
Typical distance to mother station <150 miles(241km)
Typical fuel displacement heating and fracturing at well site 2000 – 6,000 DGE/D (7,700-23,000m3/day_
Trican/ Sanjel QSK 60
1980 to 4160 DGE/day per pumper (7,700-16,100cm3/day)
(10-12 pumper per fleet)
HIGH HORSEPOWER:
HYDRAULIC FRACTURING(UNITED STATES)
PD 530, 534/ Jomax 9 / Fox 3 & 4
Triple AC
1480 to1850 DGE/day (5,700-7,200m3/day)
Typical distance to mother station <150 miles (241km)
Typical fuel displacement 1000-2500 DGE/day
HIGH HORSEPOWER:
OIL & GAS WELLS DRILL RIGS (UNITED STATES)
FLARE CAPTURE BY MOBILE PIPELINE
20
• Flexible collection of lean
gas with light weight 40´
(and in future 20´)
transportation units
• Corrosion free liner
materials
POWER GENERATION: EDL (AUSTRALIA)
• Yulara Power Station (4.5MW)
• 440km from Palm Valley-Alice Springs to
Uluru
• Significant savings in fuel (over 20-30%)
• Operation since 2006
SUPPLY TO NGV DAUGHTER STATIONS
22
Emerging countries
• Conventional fuels are
heavily subsidized
• Often possess large NG
resources
• Need to expand NGV
refuelling fast
• Congested metropolitans
make pipeline installation
difficult and expensive
• Mobile pipeline and mobile
refuelling is the solution
IN 2015- TITAN WILL BE MOVING LANDFILL GAS
HELP TO CONVERT TRASH CITY NOVO GRAMACHO
TO GREEN ENERGY CENTER IN BRASIL
COMPOSITES IN REMOTE CNG DISTRIBUTION
24
Since 2010 over 400 TITAN™s have
been commissioned globally
COST BENEFITS
STEEL OR COMPOSITE – CAPEX VS OPEX
scf NG per day
dis
tance t
o c
lient
Steel
CNG
trailers
Composite
CNG trailers
26
Light weight high strength composites
enable the economic market reach of NG
beyond prior boundaries
LNG trailers
OPEX VS. CAPEX
CAPEX
Depreciation
OPEX
Less fuel
Fewer drivers
Less maintenance
Lower retesting cost
Composite Steel
COST OF CNG DELIVERED 100 K SCM PER DAY/100 KM DELIVERED
Profit CNG
USD/MMBTU
Overhead/
Financing
2,0 11,0
1,0
Molecule
2,0
Depre-
ciation
Decom-
pression
0,5
Transport
1,0
Transmission
&
Compression
1,5
3,0
18%
9%
9%
14%
27%
100%
BASED ON NATURAL GAS PRICES IN NA
FUEL PRICE (INDUSTRIAL) IN MALAYSIA
0
5
10
15
20
25
LFO HFO Piped NG Diesel BioCNG
US
D/m
mb
tu
Type of Fuel
SAFETY IN TRANSPORTATION
EASE OF USE & MAINTANANCE
4 TANKS – 4 VALVES – LESS PIPING - LESS CONNECTIONS - NO LEAK
NOTE:
HIGH PERCENTAGE OF LEAKAGES HAPPENED IN CONNECTIONS & PIPING
Dip Tube inside
each cylinder to
draw out water,
compressor oil
EFFECTIVE TANK MAINTENANCE
EASY DRAINAGE OF OIL/FLUIDS FROM INSIDE
SAFETY – DRIVE AWAY PROTECTION AND
FILL HOSE RUPTURE CONTROL
33
• Remotely operated flow
shut off
• Trailer brake interaction
• «Next generation»
automatic shut off
systems in development
Large composite tanks
enable high safety standards
at lower cost
FIRE SAFETY – AUTOMATIC GAS EVACUATION
34
• Detection systems encompass the entire
container/trailer
• Full evacuation when detecting temperatures
exceeding 226 degree F
• Central venting to top of unit
SAFETY - ROLLOVERS
• Closed tank valves during transport
• Solid frame structure
• Low center of gravity
• Safe vent procedures
• Trained first responders
• Qualified reinspection
NO LEAK OF GAS
CLOSE TANK VALVE DURING TRANSPORT
Accident of TITAN Module for CNG transport at Srisakat province
TITAN Module turn side down By side of the local street
Hart attached by turn side down daring driving speed 48km/hour
TITAN™ SAFETY VIDEO
TITAN™ SAFETY VIDEO
38
• 40 mm grenade attack
• 300 psi tank pressure
• No leak
• Max. damage 15%
of composite thickness
INCIDENT TESTING OF TITAN™
WHY USE HEXAGON MOBILE PIPELINE?
• LIGHTER WEIGHT (70% lighter)
Fuel savings
Less maintenance (wear & tear of tyres etc)
• LARGER PAYLOAD
Reduce number of trips
Reduce drivers/manpower
Reduce risk (accidents)
Stable supply of CNG
• SAFETY
No fatigue
Mini burst pressure of 600bar
Superior crash performance
• NO CORROSION
• VISUAL INSPECTION
(no hydraulic retesting required)
• LONGER LIFESPAN of 20 years
Move Gas – not steel
OUR EXPERIENCE IN GAS TRANSPORTATION
Australia
• Over 40 SMARTSTORE™ modules in
operation from 2006
South-East Asia
• Road Trains with TUFFSHELL® cylinders
(530 L WC) in operation since 2006
• Over 150 TITAN™ modules in
operation
• Over 100 TITAN™ modules in operation
• DOT approval in Q1, 2012
Latin America
North America
• First units delivered in Q3, 2012
• Over 160 TITAN™ modules in operation
Scandinavia
• ADR/TPED approved.
SMARTSTORE™ modules
biogas transport
• In use since 2009
THANK YOU!
41 www.hexagon.no