bkf off-line filter / cooler unit - bpkk...de 38 0002 01/2014 page 1/6 bkf off-line filter / cooler...
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DE 38 000201/2014Page 1/6
BKF Off-line filter / cooler unit
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Compact design
Easy installation
DIN filter elements
Filling function optional (BKF 18/30)
Low- noise pump
Efficient plate heat exchanger
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Bühler Technologies GmbHD - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20Internet: www.buehler-technologies.com
e-mail: [email protected]
DE 38 000201/2014Page 2/6
Why off-line filters?
Experience shows off-line filtration has very effective results for many applications in fluid power and lubrication
systems. Independent from pressure ripples and flow surges, off-line filters develop the best possible retention of
particles and offer the highest possible dirt holding capacity.
In combination with other system components, eg. coolers or heaters, installation cost and space requirements can
be minimized.
Description
BKF 18/30
This unit offers a very compact design with an integrated low-noise, dirt-repellant gerotor pump. Placement of motor
and filter element result in minimal installation space. Suction and pressure hose are installed directly downwards into
the reservoir. This minimizes installation work.
As the basic frame provides additional connections at the front, the unit may be installed on the side of the reservoir.
The unit contains a limiting valve and filter elements of size DIN NG 250.
If closely coupled to the filter unit, the complete cooler installation requires just a little more space than the filter unit.
The heat dissipation can be as high as 60 hp.
BKF 60/90
Due to the larger pump and filter housing this unit is assembled on a rugged frame for vertical attachment. This unit
offers the same principal details as the BKF 18/30 but does not have an integrated by-pass valve in the pump.
Why Bühler?
The Fluidcontrol division of Bühler has focused on the fluid power and lubrication industries for a long time and has
developed an intimate understanding of the requirements for these applications. Although not a filter manufacturer in
the classical sense, we contribute some advanced developments to off-line filter units for the benefit of this market.
The filter housing can accommodate filter elements according to DIN 24550 available from major filter suppliers world
wide .
If you do not find an adequate solution for your application in this literature please do not hesitate to contact us for a
specific application proposal.
Technical Data BKF 18 / 30
Flow rate BKF 18 18 l/min
BKF 30 28 l/min
Pressure 6 bar
Suction hight 2 m
Relief valve setting 6 bar
Indication pressure 2.2 bar
E-motor* 230 / 400 V, 50 Hz ± 5%
276 / 480 V, 60 Hz ± 5%
Protection class IP 55
Power BKF 18 0.55kW-6 pol.
BKF 30 0.75kW-4 pol.
Current (at 400 V / 50 Hz)
BKF 18 approx. 1.7 A
BKF 30 approx. 2 A
Weight 18 kg
Mineral oil according to DIN 51524
Phosphate ester HFD-R according to CETOP RP 77 H
Cooling capacity see diagrams on page 5.
3902010 BKF 18 - without contamination display NBR
3902110 BKF 18 - mechanical contamination display NBR
3902210 BKF 18 - electric contamination display NBR
3903010 BKF 30 - without contamination display NBR
3903110 BKF 30 - mechanical contamination display NBR
3903210 BKF 30 - electric contamination display NBR
3825003 N 0250 DN 3 3 µm 13/10
3825006 N 0250 DN 6 6 µm 14/10
3825010 N 0250 DN 10 10 µm 15/11
Fluids
Please indicate with order
*Other motors upon request
Part-No. Model
Part-No. Filter element Pore size Cleaniness**
**achievable cleaniness according to ISO 4406
at volume V= 300 l and 24 h operating time (approx.)
DE 38 000201/2014Page 3/6
Dimensions (mm)
Installation hints:
---
All threads according to DIN EN ISO 228
If installed on the side of a reservoir make sure that the pump gets free flow of oil in the suction line
Make sure that indicator is visible when installing on tank top
Fitting
Contamination indicator(Option)
Plate heat exchangerMounting pattern
Water OUT
Mounting forheat exchanger
View A
Oil out
Water IN
245
369
27
3,5
(133)
220
235
420,5
287,5
40
A
G3/4
G1/2
Ø9
Ø157
24
278
G1/2
G 3/4
G1
104,5
Ø47 Ø37
32,5 150220
105
M8
3,5
105 72
F1
00
01
6
BWT B08X020
Technical Data BKF 60 / 90
Fluids
Please indicate with orderFlo
Cooling capacity see diagrams on page
3906030 BKF 60 - without contamination display NBR
3906130 BKF 60 - mechanical contamination display NBR
3906230 BKF 60 - electric contamination display NBR
3909030 BKF 90 - without contamination display NBR
3909130 BKF 90 - mechanical contamination display NBR
3909230 BKF 90 - electric contamination display NBR
3 µm 13/10
6 µm 14/10
10 µm 15/11
w rate BKF 60 57 l/minBKF 90 86 l/min
Pressure 10 bar
Suction height 2 m
Relief valve setting 3,5 bar
Indication pressure 2.2 bar
E-motor* 230 / 400 V, 50 Hz ± 5%
276 / 480 V, 60 Hz ± 5%
Protection class IP 55
Power 2.2kW
Current (at 400V / 50 Hz)
BKF 60 approx. 4.6 A
BKF 90 approx. 4.6 A
Weight 28 kg
Mineral oil according to DIN 51524
Phosphate ester HFD-R according to CETOP RP 77 H
3840003 N 0400 DN 3
3840006 N 0400 DN 6
3840010 N 0400 DN 10
5**achievable cleaniness according to ISO 4406
at volume V= 300 l and 24 h operating time (approx.)
*Other motors upon request
Part-No. Description
Part-No. Filter element Pore size Cleaniness**
DE 38 000201/2014Page 4/6
Dimensions (mm)
Installation hints:--
-
All threads according to DIN EN ISO 228If installed on the side of a reservoir make sure that the pump gets free flow of oil inthe suction lineMake sure that indicator is visible when installing on tank top
Filter housing NG400
Plate heat exchanger
Drain plug for filter housingMounting holes 4x Ø10
Oil in
e-motor 2,2kW IE24-poles/ Bgr. 100
Oil outWater inG1
Water outG1
Contamination indicator(Option)
605
280
22
430
20
565
330
230/400 50Hz +/-5%276/480 60Hz +/-5%
G1 1/2
68
G1 1/4 5772
BWT B25x30-S
41
479
F0
00
65
2
Performance curves BKF 18 - 90
Cooling performance BKF 18
Cooling performance BKF 60
Cooling performance BKF 30
Cooling performance BKF 90
DE 38 000201/2014Page 5/6
� t 40 °Ce
� t 40 °Ce
� t 40 °Ce
� t 40 °Ce
� t 30 °Ce
� t 30 °Ce
� t 30 °Ce
� t 30 °Ce
� t 20 °Ce
� t 20 °Ce
� t 20 °Ce
� t 20 °Ce
H O l/min2
H O l/min2
H O l/min2
H O l/min2
0
1
2
3
4
5
6
7
8
9
2 5 7 10 12
kW
0
2
4
6
8
10
12
14
5 7 10 14 17 21
kW
0
5
10
15
20
25
30
35
40
5 10 15 20 25 30 35
kW
0
10
20
30
40
50
10 15 20 25 30 35 40 45 50
kW
schematic BKF 18/30accessories
optional portmanometerorpressureindicator
inlet outlet
waterin / out
schematic BKF 60/90accessories
optional portmanometerorpressureindicator
waterin / out
outletinlet
DE 38 000201/2014Page 6/6
Planning hints
Installation Location
Mounting
Tubing
When mounting the BKF outdoors adequate weather protection is necessary. Leave access for servicing.
BKF’s are mounted with four bolts. The strength of the base has to be strong enough to carry the BKF.
Tubing to the system has to be free of tension and vibration. This will be maintained by using flexible hoses.
Take care of local laws concerning environment protection due to accidental leakage (for example, by using drip pans).
F000299E
M
G1 ½ G 1
VA-M
VA-E
G 1
G1/4
F000633
VA-M
VA-E
M
G3/4
G1 G3/4
G1/2
G1/4