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Brewery By-Products Process Flow Chart BARLEY FARM TO BREWERY Farm/ Barley Grower Transit in dedicated vehicles to Grain Elevator Testing, Inspection and Control Measures Transit in dedicated vehicles to Malt House START Grain Elevator Malt House Brewery End of Farm to Brewery Process Flow Testing and Inspection Malted Barley Testing Visual Inspection Moisture Protein Sensory Evaluation NDMNA Mycotoxins Aflatoxins Heavy Metals Ergot kernels Chlorinated Hydrocarbons Organophosphates Sprout Damage Germination Capacity DMSP 3 Month Malt Shipment Sample Retention Transportation Carrier Inspection Seal verification Barley Testing Visual Inspection Moisture Protein Foreign Material Mycotoxins Aflatoxins Heavy Metals Ergot kernels 3 month harvest composite sample retention Farm Purchasing Agreement Prior Commodity Acreage Declaration Pesticide Declaration Agrochemical Approval GMP Seed Standards Barley Testing Visual Inspection Moisture Protein Foreign Material Mycotoxins Aflatoxins Heavy Metals Ergot kernels 3 Month Sample Retention Grain Elevators Pest Control GMP Other Pre-requisite Programs Screen Magnets Temperature Control Transportation Carrier Inspection Seal verification Testing, Inspection and Control Measures Barley Testing Visual Inspection Moisture Protein Foreign Material Mycotoxins Aflatoxins Heavy Metals Ergot Kernels 6 Month Sample Retention Malt House Pest Control GMP HACCP Other Pre-requisite Programs Transportation Carrier Inspection Seal verification Storage Bin Temperature Shipping Container Integrity Malt Age Malt Handling Damage Malt Conveyor and Elevator GMP Loading Area GMPs Transit to Brewery In dedicated vehicles Certificate of Analyses Letter of Continuing Guarantee Notes This is the barley process flow. Oats, rice and corn follow similar process steps. Testing, Inspection and Control Measures Prior to Unloading Malt Loading Requirements

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Page 1: Brewery By-Products Process Flow Chart - Beer  · PDF fileBrewery By-Products Process Flow Chart BREWERY TO LAUTERN TUN/MASH MIXER Notes This is the barley process flow. Oats,

Brewery By-Products Process Flow ChartBARLEY FARM TO BREWERY

Farm/Barley Grower

Transit in dedicatedvehicles to

Grain Elevator

Testing, Inspection and Control Measures

Transit in dedicatedvehicles toMalt House

START Grain Elevator Malt House

BreweryEnd of Farm to BreweryProcess Flow

Testing andInspection

Malted Barley TestingVisual Inspection

MoistureProtein

Sensory EvaluationNDMNA

MycotoxinsAflatoxins

Heavy MetalsErgot kernels

Chlorinated HydrocarbonsOrganophosphates

Sprout DamageGermination Capacity

DMSP3 Month Malt Shipment

Sample RetentionTransportation

Carrier InspectionSeal verification

Barley TestingVisual Inspection

MoistureProtein

Foreign MaterialMycotoxinsAflatoxins

Heavy MetalsErgot kernels

3 month harvest compositesample retention

FarmPurchasing Agreement

Prior Commodity AcreageDeclaration

Pesticide DeclarationAgrochemical Approval

GMPSeed Standards

Barley TestingVisual Inspection

MoistureProtein

Foreign MaterialMycotoxinsAflatoxins

Heavy MetalsErgot kernels

3 Month Sample Retention

Grain ElevatorsPest Control

GMPOther Pre-requisite Programs

ScreenMagnets

Temperature Control

TransportationCarrier InspectionSeal verification

Testing, Inspection and Control Measures

Barley TestingVisual Inspection

MoistureProtein

Foreign MaterialMycotoxinsAflatoxins

Heavy MetalsErgot Kernels

6 Month Sample Retention

Malt HousePest Control

GMPHACCP

Other Pre-requisite Programs

TransportationCarrier InspectionSeal verification

Storage Bin TemperatureShipping Container Integrity

Malt AgeMalt Handling Damage

Malt Conveyor and ElevatorGMP

Loading Area GMPs

Transit to BreweryIn dedicated vehicles

Certificate of AnalysesLetter of Continuing Guarantee

NotesThis is the barley process flow.Oats, rice and corn follow similar process steps.

Testing, Inspection and Control Measures Prior to Unloading

Malt Loading Requirements

Page 2: Brewery By-Products Process Flow Chart - Beer  · PDF fileBrewery By-Products Process Flow Chart BREWERY TO LAUTERN TUN/MASH MIXER Notes This is the barley process flow. Oats,

Brewery By-Products Process Flow ChartBREWERY TO LAUTERN TUN/MASH MIXER

NotesThis is the barley process flow.Oats, rice and corn follow similar process steps.

Receipt of Malted Barley

at Brewery

Transfer ofmalted barley

to malt silo

Testing and Inspection Prior to Unloading

Transfer ofstored

malted barley to mill

START Malt Silo Lautern Tunor Mash FilterMilling

Transfer of milled

malted barley to mash tun

Transfer of mash to

lautern tun or mash filter

Inspection and TestingGMP

Other Pre-requisite ProgramsVisual Inspection

Malt ChewNDMNA

COA Verification with Specification6 Month Sample Retention using

Boerner Sampler

TransportationCarrier InspectionSeal Verification

Control MeasuresGMP

Preventative MaintenanceDedicated Silos

Other Pre-requisite Programs

Control MeasuresGMP

Preventative MaintenanceMagnets and Screens Inspections

Other Pre-requisite Programs

TestingExtensive Microbiological,

Analytical and Sensory AnalysesAre Conducted

Control MeasuresBrewhouse Vessels

GMPCleaning In Place

Preventative MaintenanceOther Pre-requisite Programs

TestingExtensive Microbiological,

Analytical and SensoryAnalyses Are Conducted

Control MeasuresBrewhouse Vessels

GMPCleaning In Place

Preventative MaintenanceOther Pre-requisite

Programs

Mash Tun

End of Brewery toLautern Tun/Mash Mixer

Process Flow

Page 3: Brewery By-Products Process Flow Chart - Beer  · PDF fileBrewery By-Products Process Flow Chart BREWERY TO LAUTERN TUN/MASH MIXER Notes This is the barley process flow. Oats,

End of Lauten Tun or Mash Filter to Shipping ofSpent Grains Process Flow

Brewery By-Products Process Flow ChartLAUTERN TUN/MASH MIXER TO SHIPPING OF SPENT GRAINS

NotesThis is the barley process flow.Oats, rice and corn follow similar process steps.

Transfer of spent grainsto spent grain silo

START Lautern orMash Filter

Spent Grain Silo

Kettle

TestingMoistureProtein

Random sampling and testingby FDA for mycotoxins and

heavy metals

Control MeasuresDedicated Spent Grain Silos

Dedicated Conveying Systemfrom Brewhouse to Spent

Grain Silos

TraceabilityTracked by brand type,

brewhouse number and brewnumber

Tank volume continuouslymonitored

Constant flow at hightemperature

Thermal mass and spent grainsilo design maintains

brewhouse exit temperature

Control MeasuresSpent grain collection every hour

Load tracking of each truckDedicated and Covered Spent Grain TrucksTrucks completely filled prior to departure

Transfer of wort to Kettle