bulk melters bm 200 -...

Bulk Melters BM 200with Gear Pump

− EASY-pneumatic −

Parts List P/N 397176J− English −

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

� 2006 Nordson CorporationAll right reserved

BM 200 EASY GPIssued 02/06

COV_EN_397176J

NoteAfter approx. December 2003, this parts list applies to the entire series.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2003.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change without

notice.

TrademarksAccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000, Flex-O-Coat,FlexiCoat, Flexi-Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, JR, KB30, Little Squirt,Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, OptiMix, Package of Values,Patternview, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, PRX, RBX, Rhino, S. design stylized, Saturn,SC5, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela-Therm,Trends, Tribomatic, UniScan, UpTime, Veritec, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks− ® − of Nordson Corporation.

ATS, Aerocharge, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax, Control Weave, Controlled Fiberization, Coolwave, CPX, Dry Cure,E-Nordson, EasyClean, Eclipse, Equi=Bead, Fill Sentry, Fillmaster, Gluie, Heli-Flow, Ink-Dot, Iso-Flex, Kinetix, Lacquer Cure, Maxima, MicroFin, Minimeter, Multifil,Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc, Process Sentry, PurTech, Pulse Spray, Ready Coat, Select Series, Sensomatic, Shaftshield,SheetAire, Spectral, Spectronic, Spectrum, Summit, Sure Brand, Sure Clean, Sure Max, Swirl Coat, Tempus, Tracking Plus, Trade Plus, Universal, Vista, Web Cure,2 Rings (Design) are trademarks − � − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents I

� 2006 Nordson CorporationAll rights reserved


P/N 397176J

Table of Contents

1. Notes 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Assembly Overview 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Assemblies 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch Rod 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Support, Single 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Support, Dual 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive, WS0370/PR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive, WS1500/PUS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection Cover, PR.. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection Cover, PU.. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (Drum Jacket), H220 22. . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (Drum Jacket), H795 24. . . . . . . . . . . . . . . . . . . . . . . . . . .

Device, Drum Inserted 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Punch 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Finned Melting Plate 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axial Melting Plate 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Smooth Melting Plate 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Connection, NW08/16 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Connection, NW20 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Connection, NW32 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Sealing 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PR6m1 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PR12m1 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PR12m2 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PR25m2 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adapter Plate, Gear Pumps PR.. 44. . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PU15/85R 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PU25/85R 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PU35/85R 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump, PU50/85R 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auto Aeration Valve 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII



P/N 397176J

Installation Kit 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Man. Aeration Valve 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-relief Valve (Deaeration Valve) 60. . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Valve (for Adapter Plate) 62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Valve (for PU-Pumps) 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Hood 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Compl. (Pneumatic Diagram) 68. . . . . . . . . . . . . . . . . . . .

Indication Signs 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Channel 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Channel 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electric Complete (Electr. cabinet) Mounting Plate 76. . . . . . . . . . . .

Other Electrical Components 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kits 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Breaker Connection Designation 86. . . . . . . . . . . . . . . . . . . . .

BM 200 EASY with Gear Pump 1



P/N 397176J

NOTE: The valid configuration code for the delivered system isdescribed in the document index.

NOTE: Parts without a P/N are not spare parts and can not be ordered.

The electrical components are labeled in accordance with DIN 40 719,part 2. The label corresponds to the designation in the current flowdiagram and is located on or near the component.

The component designation contains information on the component (e.g. relay, fuse), including an identifying letter.

002631

Corresponding current path of wiring diagram

Designating letter (refer to table)

Page in current flow diagram

- 5 F 1

Fig. 1 Example: fuse designation

A Assemblies, subassemblies

B Converters from elect. to non-electrical quantities or vice versa

E Miscellaneous, e.g. lighting devices, heating devices

F Protective devices

H Signal devices

K Relays, conductors

M Motors

N Amplifiers, controllers

Q Power switchgears

R Resistors

S Switches, dials

T Transformers

X Terminals, plugs, sockets

Y Electrically operated mechanical devices

1. Notes

BM 200 EASY with Gear Pump2



P/N 397176J

1

7

3

4

2

5

10

6

8

9

11

003031

Fig. 2 Assembly overview (part 1)

2. Assembly Overview




P/N 397176J

Item P/N Description Fig. Quantity Box Code

1 394230 Frame, Nordson-Blue, complete w/o trafo 4 1 3 3394231 Frame, Nordson-Blue, complete w/ trafo 3 4 - 5

2 461058 Device heating punch inquiry 5 1 - -

3 448009 Hose support, complete single 6 1 7 1464500 Hose support, complete dual 7 1 7 2

4 788518 Drive, WS0370/PR, compl. 8 1 5 11 - 14788874 Drive, WS1500/PUS, compl. 9 1 5 50 - 53

5 788559 Protection cover, PR2-PR12, L406 10 1 5 11 - 13

788560 Protection cover, PR25-PR100, L385 5 14201780 Protection cover, PU15/85, L435 11 1 5 50201781 Protection cover, PU25-35/85, L415 5 51, 52201783 Protection cover, PU50/85, L405 5 53

6 290029 Drum shell complete, H220 12 1 - -444789 Drum shell complete, H795 13 12

13JX

729882 Drum shell complete, H795 1213

JW

7 207961 Device drum inserted 14 1 - -

8 207054 Heating punch, d512, 2SAS, complete(for Pos. 9)

15 1 - -

9 461070 Finned (High melt), melting plate, VX,complete 16 1 2 F, P201027 Axial plate, VX, complete 2 A, B, R, C729390 Smooth plate, VX, complete 2 G, U

10 464473 Hose connection fitting, NW08/16 17

1

2

4

7

7

K

1

2201694 Hose connection fitting, NW20 18

1

2

4

7

7

M

1

2460990 Hose connection fitting, NW32 19

1

2

4

7

7

L

1

211 276977 Seal, T.E.S, Model 500 20 1

212-

J-




P/N 397176J

12

21

20

22

14

19

15

18

17

13

19

25

23, 24

003031

16

Fig. 3 Assembly overview (part 2)

2. Assembly Overview(contd.)




P/N 397176J

Item P/N Description Fig. Quantity Box Code

12 256015 Gear pump, PR6m1 21 1 5 11

254316 Gear pump, PR12m1 22 5 12

254247 Gear pump, PR12m2 23 5 13

254279 Gear pump, PR25m2 24 5 14

13 788552 Adapter plate, PUS/PR1.5-25, compl. 25 1 5 11 - 14

14 788611 Gear pump, PU15/85R, D25, heated 26 1 5 50

402166 Gear pump, PU25/85R, D25, heated 27 5 51



15 394229 Auto Aeration valve 30 1 2 A, B, F, G

16 394716 Installation kit 31 1 2 A, B, F, G

17 207962 Man. Aeration valve 32 1 2 R, C, P, U

18 444896 Air-relief valve 33 1 - -

19 315383 Safety valve, 100bar, MX 34 1 5 50 - 53

252753 Safety valve, 100bar, ZS/DG/PUS 35 1 5 11 - 14

20 207225

253815

Pressure sensor (refer to Other Electrical Components)

Plug 1/2UNF, L53, DD

-

-

1

-

9 D

21 460816 Exhaust hood, complete (Zubehör) 36 1 213

B, C, G, UX

729884 Exhaust hood, complete (Accessory) 213

B, C, G, UW

22 207963 Pneumatic, complete w/o cabinet 37 1 - -

- 448684 Indication sign pneumatic, complete 38 1 - -

23 203990 Cable channel, complete 39 1 - -

24 203991 Cable channel, complete 40 1 - -

25 207902 Cable channel, complete - 1 - -

- - Electric, complete 41, 42 1 - -

- - Further Electric parts 43 - 45 1 - -

NOTE To identify the configurable components/parts, the configuration code (box/code, located in the documentindex and on the ID plate) must be considered.




P/N 397176J

394230_050317SR

1

25

30

2 3 4 5 6 5 4 2 1 7 8 14

17

18

2627272829

31

32

33

34

35

36

37

38

39

8

7

40

41

9 − 13

16

15

19 − 21

24

23

22

Fig. 4 Frame

3. Assemblies

Frame




P/N 397176J

Item P/N Description Quantity Box Code

— 394230 Frame, Nordson-Blue, complete, w/o trafo 1 3 3

— 394231 Frame, Nordson-Blue, complete, w/ trafo 1 3 4 - 5

1 785618 � Plug, 70x70x3, h17 2 - -

2 429960 � Spacer 2 - -

3 461034 � Traverse, frame, A830, RAL9005 1 - -

4 255239 � Hexagon head screw, M20x120, DIN931, stainless 2 - -

5 394646 � Washer, D40, DIN125 type B 4 - -

6 259212 � Hexagon nut, M39, DIN934 4 - -

7 250031 � Allan head cap screw, M8x20, DIN912, stainless 2 - -

8 267233 � Sealing ring, R1/8 2 - -ÁÁÁÁÁÁÁÁÁÁÁÁ

9 ÁÁÁÁÁÁÁÁÁÁ

7109747 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� support, elec.cabinet BM200 ÁÁÁÁÁÁÁÁÁÁ

1 - -

ÁÁÁÁÁÁÁÁÁÁÁÁ



� washer D5,3 DIN125 type A ÁÁÁÁÁÁÁÁÁÁ

1 - -




� allan head cap screw M5x12 DIN912 SST ÁÁÁÁÁÁÁÁÁÁ

1 - -




� washer D8,4 DIN125 SST ÁÁÁÁÁÁÁÁÁÁ

2 - -





2 - -

14 207680 � Control cabinet, complete 1 - -

15 280585 � Hexagon head screw, M10x20/8.8, DIN933 4 - -

16 251375 � Washer, D10.5, DIN125 type B 4 - -

17 259202 � Hexagon nut, M10, DIN934, stainless 4 - -

18 394234 � Assy, base, complete w/o trafo 1 3 3

394235 � Assy, base, complete w/ trafo 1 3 4 - 5

19 207894 � Protection shield, Nordson-Blue 1 - -

20 425666 � Distance bolt, BC40, i-aM6, L40 4

21 415332 � Allan head cap screw, M6x8, DIN912, stainless 4


23 460821 � Protection shield, Nordson-Blue 1 - -

24 444933 � Cylinder pipe, left frame 1 - -

25 460919 � Base plate, A830, Nordson blue 1 - -

26 250060 � Lifting eye bolt, M10, DIN580 4 - -



29 444934 � Cylinder pipe, right frame 1 - -

30 279034 � Hexagon nut, M20-A2, low, DIN EN ISO 10511 2 - -


32 253616 � Piston, TDUO160-12 2 - -

33 461647 � Piston rod, L1415 2 - -

34 254277 � O-ring 154x3 2 - -

35 267234 � Circlip bore, D160, DIN472 2 - -

36 253648 � Sliding bearing, 40x44x50, PERMAGL.P11 4 - -

37 448008 � Rod guide 2 - -

38 253617 � Bar seal 2 - -

39 253618 � Dirt scraper 2 - -

40 783054 � Drum support, H=815/H=220 1 - -

41 461646 � Pull rod, L1435 2 - -

NOTE To identify the configurable components/parts, the configuration code (box/code, located in the document index and onthe ID plate) must be considered.




P/N 397176J

461058

17

2

10

12

14

1

13

8

11

1

16

15

19

18

9

9

3

5

6

8

4

7

Fig. 5 Switch rod

Switch Rod




P/N 397176J


— 461058 Device, heating punch inquiry (switch rod) 1 - -

1 290317 � Allan head cap screw, M8x16, DIN912,stainless

3


6


6

4 427549 � Mounting plate, 30x12x69 3

5 250092 � Washer, D4.3, DIN125 type A 6

6 250141 � Hexagon nut, M4, DIN934 6


8 458560 � Level switch, w/connection cable, 3m 3

411671 � � Microswitch (refer to Other Electrical Components)

1


1


1

411672 � � Cover for microswitch 3

9 424649 � Set screw, M6x10/45H, DIN915 4

10 414892 � Guide rod, RAL9005 1

11 256853 � Washer, D8.4, DIN125 type B, stainless 1

12 414890 � Guide pipe, RAL9005 1


14 461059 � Contact maker bar 1

15 259202 � Hexagon nut M10, DIN934, stainless 1

16 251375 � Washer, D10.5, DIN125 type B 1

17 461557 � Mounting block, RAL9005 1

18 265972 � Serrated lock washer, D6.4, DIN6798 A 2


2





P/N 397176J

448009

1

2

7

4

4

6

1

3

5

5

8

9

Fig. 6 Hose support, single

Hose Support, Single




P/N 397176J


— 448009 Hose support, complete, single 1 7 1

1 461670 � Plug, d5, h25.4 2

2 461666 � Compression spring, 5x97,7x493 1

3 461667 � Weldment, hose hanger 1

4 250112 � Spring lock washer, D4, DIN127 A 2

5 250141 � Hexagon nut, M4, DIN934 2


7 461669 � Clamp, 5mm, type:604/5 2


2

9 256853 � Washer, D8.4 DIN125 type B, stainless 2





P/N 397176J

464500

1

4

7

83

210

12

11

5

8

9

3

6

54

8

9

76

8

8

Fig. 7 Hose support, dual

Hose Support, Dual




P/N 397176J


— 464500 Hose support, complete, dual 1 7 2

1 461670 � Plug, d5, h25.4 4

2 461666 � Compression spring, 5x97,7x493 2

3 461667 � Weldment, hose hanger 2

4 250112 � Spring lock washer, D4, DIN127 A 4

5 250141 � Hexagon nut, M4, DIN934 4


7 461669 � Clamp, 5mm, type:604/5 4


6

9 256853 � Washer, D8.4 DIN125 type B, stainless 4

10 464499 � Mounting plate, 25x15x286, St37-K 1





P/N 397176J

788518

1

2

2

2

2

3

3

3

3

3

34

4

5

5

5

5

5

5

6

6

7

8

9

3

3

4

4

Fig. 8 Drive WS0370/PR

Drive, WS0370/PR




P/N 397176J


— 788518 Drive, WS0370/PR, complete 1 5 11 - 14

1 785866 � Motor, WS370, GCRB4B28-UD71XH-4G V1(refer to Other Electrical Components)

1

2 254951 � Hexagon head screw, M6x20, DIN933,stainless

4


4 254714 � Hexagon nut, M8, DIN934, stainless 4

5 256834 � Set screw, M6x8/45H, DIN913 2

6 280514 � Set screw, M8x12/45H, DIN913 6

7 788519 � Motor flange, RAL9005 1

8 788556 � Shaft joint, extractable, typ:3GA 1

9 251922 � Blind plug, metal, PG16 1





P/N 397176J

788874

1

1

5

5

2 3 2

4

5

4 11

7

6

Fig. 9 Drive WS1500/PUS

Drive, WS1500/PUS




P/N 397176J


— 788874 Drive, WS1500/PUS, complete 1 5 50 - 53


2 429956 � Hexagon head screw, M8x35, DIN931, stainless 4

3 401739 � Motor. WS1500. SCR24B28-UD90LNH-4G-V1(refer to Other Electrical Components)

1


5 280514 � Set screw. M8x12/45H. DIN913 8

6 444787 � Motor flange, RAL9005 1

7 783012 � Shaft joint, extractable. typ:6GA 1





P/N 397176J

788559

3

1

3

2 3 1

2

3

2

2

3

2

Fig. 10 Protection cover, PR..

Protection Cover, PR..




P/N 397176J


— 788559 Protection cover, PR2-PR12, L406, complete 1 5 11 - 13

— 788560 Protection cover, PR25-PR100, L385, complete 1 5 14

1 788557 Protection cover, PR2-PR12, L406 2 5 11 - 13

1 788558 Protection cover, PR25-PR100, L385 2 5 14







P/N 397176J

201780

1

3

1

2

3

2

Fig. 11 Protection cover, PU..

Protection Cover, PU..




P/N 397176J


— 201780 Protection cover, PU15/85, L435, complete 1 5 50

— 201781 Protection cover, PU25-35/85, L415, complete 1 5 51, 52

— 201783 Protection cover, PU50/85, L405, complete 1 5 53

1 788713 Protection cover, PU15/85, L435 2 5 50

1 783172 Protection cover, PU25-35/85, L415 2 5 51, 52

1 201779 Protection cover, PU50/85, L405 2 5 53







P/N 397176J

290029

2 4 2

7

11

9

9

131

1

1

1

1

5

5

5

5

5

5

5

6

6

6

8

8

8

10

10

3

10

Fig. 12 Drum shell (drum jacket) H220

Drum Shell (Drum Jacket), H220




P/N 397176J


— 290029 Drum shell, H220, RAL9005, complete 1 - -

1 253322 � Allan head cap screw, M8x60/10.9, DIN912 8

2 429981 � Safety latch, RAL9005 2


4 432157 � Back plate, RAL9005, H220 1

5 250144 � Hexagon nut, M8, DIN934 18


7 432159 � Door 1

8 785736 � Flat head screw, M8x20, DIN7991 8

9 432160 � Shim plate, RAL9005 2

10 429964 � Locking jig, model:341 2

11 432158 � Door 1

- 429965 � Strip rolls, L40, D5/8, type:1033-U45 4





P/N 397176J

444789B

7

1 2 3 4 5 6

11

7 8 5 6 4

5

3

7

5

3

102

12

311

12

311

311

311

311

12

3

9

Fig. 13 Drum shell (drum jacket), H795

Drum Shell (Drum Jacket), H795




P/N 397176J


— 444789 Drum shell, H795, Nordson Blue, complete 1 1213

JX

1 444791 � Door 1


3 250144 � Hexagon nut, M8, DIN934 26

4 444912 � Safety latch 2


6 319273 � Allan head cap screw, M8x50, DIN912 2


8 444790 � Rear panel BM200 drum shell H795 NE Blue 1

9 429965 � Strip rolls, L40, D5/8, type:1033-U45 6

10 444792 � Door 1


12 444913 � Shim plate 3



— 729882 Drum shell, H795, Nordson Blue, complete 1 1213

JW

1 444791 � Door 1


3 250144 � Hexagon nut, M8, DIN934 26

4 444912 � Safety latch 2




8 729883 � Rear panel BM200−P drum shell H795 Blue 1

9 429965 � Strip rolls, L40, D5/8, type:1033-U45 6

10 444792 � Door 1


12 444913 � Shim plate 3





P/N 397176J

207961.01

4

2 3

5

1

3

3

678

Fig. 14 Device, drum inserted

Device, Drum Inserted




P/N 397176J


— 207961 Device, drum inserted 1 - -

1 251992 � Proximity switch, 24-240VAC/24-210VDC(refer to Other Electrical Components)

1

2 394847 � Bracket, M12x1, VX 1

3 250019 � Allan head cap screw, M5x12 DIN912, stainless 6


5 394949 � Adapter block, VX 1

6 394848 � Piercer, VX 1

7 417717 � Compression spring, 1.5x20.5x50.7 1

8 394852 � Cover, VX 1





P/N 397176J

207053.00

14

12

1 5 6

16

2 3 4 7 8 9 10

13

15

17

18

19

15

11

Fig. 15 Heating punch

Heating Punch




P/N 397176J


— 207054 Heating punch BM200 D551 400V 2SAS compl 1 - -

1 255264 � Washer, D5.3, DIN125 type A 8 - -


3 416873 � Sealing ring, 4x8, DIN7603, form A 1 - -

4 250073 � Allan head cap screw, M4x10 DIN912-A2-70 1 - -

5 207031 � Electric cover, compl., PR/PU, VX, CE 1 - -

6 255289 � Notched taper pin, 1,7x4, DIN1476 2 - -

7 290082 � Sign, heat output,general 1 - -

8 461668 � O-ring 48x3 1 - -

9 207064 � Flange angel, metal, 90�, metric, M25x1.5 1 - -

10 250019 � Allan head cap screw, M5x12 DIN7991 2 - -

11 785547 � Hexagon head screw, M10x130/8.8, DIN931 6 - -

12 251375 � Washer, D10.5, DIN125, Form B 6 - -


14 120167 � Platen RTD Sensor(refer to Other Electrical Components)

1 - -

15 250307 � Screw plug 1/2NPTx14mm black 1

2

7

7

1

2

16 207042 � Heating punch, PU, 400V, 2SAS, D551, d512,VX

1 - -

17 207033 � Seal, electric cover, PR/PU 1 - -

18 7104269 � Hexagon nut, M4, DIN934-MS4 1 - -

19 265197 � Serrated lock washer D4,3 DIN6798 A 1 - -





P/N 397176J

461070, 201027, 729390

P/N 461071

P/N 201028

1

3

4

2

1

3

3

P/N 729373

3

Fig. 16 Melting plates

Finned Melting Plate

Axial Melting Plate

Smooth Melting Plate




P/N 397176J


— 461070 Finned Melting plate, VX, complete 1 2 F, P

3 461071 � Finned melting plate 1 - -

2 251360 � � Thread insert, M10x18, type: RAMPA 6 - -

4 250290 � O-ring, 10x2 1 - -

1 - Hose connection fitting, compl.(refer to Hose Connection NW08/16, NW20,NW32)

1

2

7

7

1

2



— 201027 Axial plate, VX, complete 1 2 A, B, R,C

3 201028 � Axial plate 1 - -


4 250290 � O-ring, 10x2 1 - -


1

2

7

7

1

2



— 729390 Smooth plate, VX, complete 1 2 G, U

3 729373 � Smooth plate 1 - -


4 250290 � O-ring, 10x2 1 - -


1

2

7

7

1

2





P/N 397176J

464473

3

4

21

5

6

Fig. 17 Hose connection, NW08/16


— 464473 Hose fitting, NW08/16, VX, compl. 1 7 1

2 7 2

1 203786 � Hose fitting, a1 1/16−12−a3/4UNF 1 - -

2 446617 � Hose fitting, a9/16UNF−a3/4UNF 1 - -

3 415788 � Hexagon head screw, M6x30, DIN933 4 - -


5 207272 � Adapter plate, i3/4UNF-a60x60, VX 1 - -

6 252252 � O-ring, 42x2 1 - -


Hose Connection, NW08/16




P/N 397176J

201694

3

1

5

3

2 3

2

4

2

Fig. 18 Hose connection, NW20


— 201694 Hose fitting, NW20, compl. 1 7 1

2 7 2

1 262628 � Hose fitting, a1 5/8 12N−a1NPT 1 - -


3 415788 � Hexagon head screw, M6x30, DIN933 4 - -

4 201693 � Adapter plate, i1NPT, -a60x60 1 - -

5 252252 � O-ring, 42x2 1 - -


Hose Connection, NW20




P/N 397176J

460990

2

1

4

3

2

1

Fig. 19 Hose connection, NW32


— 460990 Hose fitting, NW32, VX, compl. 1 7 1

2 7 2

1 442285 � Hexagon head screw, M6x20, DIN933, stainless 4 - -


3 460932 � Hose fitting, aM45x1.5-a60x60, L60, VX 1 - -

4 252252 � O-ring 42x2 1 - -


Hose Connection, NW32




P/N 397176J

1

1

Fig. 20 Drum sealing


1 276977 � Seal, T.E.S, Model 500 12

12-

J-


Drum Sealing




P/N 397176J

256015.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

1011 9

12

13

Fig. 21 Gear pump PR6m1

Gear Pump, PR6m1




P/N 397176J


— 256015 Gear pump, PR6m1 1 5 11

1 250171 � Feather key, 4x4x6, DIN6885 1

2 256590 � Gear A, PR6m1 1

3 253631 � Parallel pin, 12x40 1

4 256591 � Gear B, PR6m1 1

5 289040 � Pump block 1

6 259883 � End block, PR4m1 1

7 252595 � O-ring, 10x1,5 1

8 254439 � Pump shaft, PR6, compl. 1

− 255810 � � Washer, 12.5x90degreex18x3.6 1

− 255897 � � Allen countersunk screw, M5x10, DIN7991 1

− 255898 � � Serrated lock washer, D5.3, DIN6798 V 1

9 255289 � Notched taper pin, 1.7x4, DIN1476 2

10 400774 � ID. TAG 1

11 290570 � Front block, PR4m1 1


13 250129 � Parallel pin, 8m6x50, DIN6325, hdn. 2

14 253843 � O-ring, 18x1.5 1

15 253814 � Bushing, PR, D12.7 1

16 253813 � Sealing ring, 12.5x18.5x6 1

17 250623 � Washer 1

18 250162 � Compression spring, 2x15.2x13 1

19 253874 � Packing screw, SW24, nickel 1





P/N 397176J

254316.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

12

13

10 911


Gear Pump, PR12m1




P/N 397176J


— 254316 Gear pump, PR12m1 1 5 12

1 −−−−−− � Feather key, 4x4x10 DIN6885 1

2 −−−−−− � Gear A, PR12m1 1

3 −−−−−− � Parallel pin, 12x40 1

4 −−−−−− � Gear B, PR12m1 1

5 −−−−−− � Pump block 1

6 −−−−−− � End block, PR6-12m1 1

7 −−−−−− � O-ring, 10x1.5 1

8 −−−−−− � Pump shaft, PR12, compl. 1

− −−−−−− � � Washer, 12.5x90degreex18x3.6 1

− −−−−−− � � Allen countersunk screw, M5x10, DIN7991 1

− −−−−−− � � Serrated lock washer, D5.3, DIN6798 V 1

9 −−−−−− � Notched taper pin, 1.7x4, DIN1476 2

10 −−−−−− � ID. TAG 1

11 −−−−−− � Front block, PR6-12m1 1

12 −−−−−− � Allan head cap screw, M8x60/10.9, DIN912 4

13 −−−−−− � Parallel pin, 8m6x50, DIN6325, hdn. 2

14 −−−−−− � O-ring, 18x1.5 1

15 −−−−−− � Bushing, PR, D12.7 1

16 −−−−−− � Sealing ring, 12.5x18.5x6 1

17 −−−−−− � Washer 1

18 −−−−−− � Compression spring, 2x15.2x13 1

19 −−−−−− � Packing screw, SW24, nickel 1





P/N 397176J

254247.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

12

13

10 911


Gear Pump, PR12m2




P/N 397176J


— 254247 Gear pump, PR12m2 1 5 13

1 −−−−−− � Feather key, 4x4x10, DIN6885 1

2 −−−−−− � Gear A, PR12m2 1

3 −−−−−− � Parallel pin, 12x40 1

4 −−−−−− � Gear B, PR12m2 1

5 −−−−−− � Pump block 1

6 −−−−−− � End block, PR6-25m2 1

7 −−−−−− � O-ring, 10x1,5 1






10 −−−−−− � ID. TAG 1

11 −−−−−− � Front block, PR6-25m2 1



14 −−−−−− � O-ring, 18x1,5 1

15 −−−−−− � Bushing, PR, D12.7 1

16 −−−−−− � Sealing ring, 12.5x18.5x6 1

17 −−−−−− � Washer 1







P/N 397176J

254279.00

1

3

4

5

6

7

8

19

18

17

16

15

14

12

13

10 911

2

12


Gear Pump, PR25m2




P/N 397176J


— 254279 Gear pump, PR25m2 1 5 14

1 −−−−−− � Feather key, 4x4x22, DIN6885 1

2 −−−−−− � Gear A, PR25m2 1

3 −−−−−− � Parallel pin, D12x59 1

4 −−−−−− � Gear B, PR25m2 1

5 −−−−−− � Pump block 1

6 −−−−−− � End block, PR6-25m2 1

7 −−−−−− � O-ring, 10x1.5 1






10 −−−−−− � ID. TAG 1

11 −−−−−− � Front block, PR6-25m2 1



14 −−−−−− � O-ring, 18x1.5 1

15 −−−−−− � Bushing, PR, D12.7 1

16 −−−−−− � Sealing ring, 12.5x18.5x6 1

17 −−−−−− � Washer 1







P/N 397176J

788552.00

1

14 13

2

3

4

12

5

10

6

10

8

7

11

9

Fig. 25 Adapter plate, gear pumps PR..

Adapter Plate, Gear Pumps PR..




P/N 397176J


— 788552 Adapter plate, PUS/PR1.5-25, compl. 1 5 11 - 14




2

4 259946 � Electric cover, PUS pumps, L195, CE 1

- � � Notched taper pin, 3.2x6.5, DIN7337 2

- � � Sign 1

5 788955 � Sealing electric cover, PUS pumps 1

6 250691 � Heater cartridge, 3/8”x4”, 230V-220W(refer to Other Electrical Components)

2


1

8 251042 � Luster terminal, ceramics, 2p. 2.5qmm 1

9 120167 � RTD sensor, pump heating(refer to Other Electrical Components)

1

10 250302 � Screw plug, 1/8NPTx7.5mm, black 2

12 788553 � Adapter plate PUS/PR1.5-25 1

13 250270 � O-ring 35x3 1

14 252480 � O-ring 19x2.5 1

11 315383 safety valve 100bar MX(refer to Safety Valve)

1





P/N 397176J

788611

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

16

18

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15

Fig. 26 Gear pump PU15/85R

Gear Pump, PU15/85R




P/N 397176J


— 788611 Gear pump, PU15/85R, D25, heated 1 5 50

1 −−−−−− � Hexagon head screw, M6x20, DIN933, stainless 4

2 −−−−−− � Disc spring, D12.5, GR1, DIN2093 type A 12

3 −−−−−− � Pressure piece, PU25-50/85 1

4 −−−−−− � Turcon-Roto-Variseal, D25, inside seal 1

5 −−−−−− � Sleeve, PU25-50 1

6 −−−−−− � O-ring, 36x3 1

7 −−−−−− � Ring 1


9 −−−−−− � Electric cover, PUS pumps, L195, CE 1

19 −−−−−− � � Notched taper pin, 3.2x6.5, DIN7337 2

20 −−−−−− � � Sign 1

10 −−−−−− � Allan head cap screw, M4x30, DIN912,stainless

2

11 −−−−−− � Washer, D4.3, DIN125 type A 2



2


1


1

16 −−−−−− � Luster terminal, ceramics, 2p. 2.5qmm 1

17 −−−−−− � Set screw, M8x35/45H, DIN913 2

18 −−−−−− � Screw plug, 1/8NPTx7.5mm, black 2

21 252753 � Safety valve, 100bar, ZS/BM/PUS(refer to Safety Valve)

1

22 −−−−−− � Front block, PU25-50/85R, D25 1

23 −−−−−− � O-ring, 35x3 1

24 −−−−−− � Parallel pin, D8m6x70, DIN6325, hdn. 2

25 −−−−−− � Feather key A, 8x7x30, DIN6885 1


27 −−−−−− � O-ring, 42x3 2

28 −−−−−− � Pump shaft, PU15/85, w/collar 1

29 −−−−−− � Parallel pin, D25x60 1

30 −−−−−− � O-ring, 19x2,5 1

31 −−−−−− � End block, PU25-50/85, D25, w/o bushing 1

32 −−−−−− � Pump block, PU15/85 1

33 −−−−−− � Gear A, PU15/85m2.5, D25, w/o bushing 1

34 −−−−−− � Gear B, PU15/85m2.5 D25, w/o bushing 1

- −−−−−− � ID plate, 38x30, pumps Nordson 1

- −−−−−− � Notched taper pin, 1.7x4, DIN1476 2




P/N 397176J

CodeItem BoxQuantityDescriptionP/N





P/N 397176J

402166

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

16

18

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump, PU25/85R




P/N 397176J







5 −−−−−− � Sleeve, PU25-50 1

6 −−−−−− � O-ring, 36x3 1

7 −−−−−− � Ring 1




20 −−−−−− � � Sign 1


2



13 263242 � Heater cartridge, 3/8”x2”, 230V-250W(refer to Other Electrical Components))

2


1

15 120167 � RTD sensor, pump heating(refer to Other Electrical Components))

1


17 −−−−−− � Set screw, M8x35/45H, DIN913 2



1

22 −−−−−− � Front block, PU25-50/85R, D25 1

23 −−−−−− � O-ring, 35x3 1




27 −−−−−− � O-ring, 42x3 2


29 −−−−−− � Parallel pin, D25x70 1

30 −−−−−− � O-ring, 19x2.5 1


32 −−−−−− � Pump block, PU25/85 1


34 −−−−−− � Gear B PU25/85m2,5 D25 w/o bushing 1






P/N 397176J






P/N 397176J

402170

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

1618

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump, PU35/85R




P/N 397176J







5 −−−−−− � Sleeve, PU25-50 1

6 −−−−−− � O-ring, 36x3 1

7 −−−−−− � Ring 1




20 −−−−−− � � Sign 1


2




2


1


1


17 −−−−−− � Set screw, M8x35/45H, DIN913 2



1

22 −−−−−− � Front block, PU25-50/85R, D25 1

23 −−−−−− � O-ring, 35x3 1




27 −−−−−− � O-ring, 42x3 2


29 −−−−−− � Parallel pin, D25x70 1

30 −−−−−− � O-ring, 19x2.5 1


32 −−−−−− � Pump block, PU25/85 1


34 −−−−−− � Gear B, PU35/85m2.5, D25, w/o bushing 1






P/N 397176J






P/N 397176J

402166

1 2 3

4

5

6

7

8

8

19

8

9

10

11

1314

1618

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump, PU50/85R




P/N 397176J







5 −−−−−− � Sleeve, PU25-50 1

6 −−−−−− � O-ring, 36x3 1

7 −−−−−− � Ring 1




20 −−−−−− � � Sign 1


2



13 263242 � Heater cartridge 3/8”x2” 230V-250W(refer to Other Electrical Components)

2


1


1


17 −−−−−− � Set screw, M8x35/45H, DIN913 2



1

22 −−−−−− � Front block, PU25-50/85R, D25 1

23 −−−−−− � O-ring, 35x3 1




27 −−−−−− � O-ring, 42x3 2


29 −−−−−− � Parallel pin, D25x90 1

30 −−−−−− � O-ring, 19x2.5 1


32 −−−−−− � Pump block, PU50/85 1


34 −−−−−− � Gear B, PU50/85m2.5, D25, w/o bushing 1






P/N 397176J






P/N 397176J

394229

14

2 3 4 5 6 7 8 9 13

15

12

18

212223242526

31

30

29

10 11 12

16

17

18

19

20

1

27

28

1

Fig. 30 Auto Aeration valve

Auto Aeration Valve




P/N 397176J


— 394229 Auto aeration valve, VX 1 2 A,B,F,G


2 250259 � O-ring, 18x2 3

3 251984 � Turcon-Stepseal, D5, inside seal 1

4 251983 � O-ring, 6.07x1.78 1

5 252043 � Washer, 5.1x12x2, EP 1

6 252133 � Circlip bore, D12, DIN472 1

7 203142 � Modular cartridge 1

8 789741 � Compression spring, 1.25x12.5x27 1


10 316848 � O-ring, 17-0.5+0x2.5+max.0.16-0 1

11 219138 � Piston, EB60V, D22 1


13 418645 � O-ring, 13x2 1

14 203239 � Sleeve, VX 1

15 291048 � O-ring, 18x2.5 1

16 203241 � Flange, aeration, VX 1

17 252258 � O-ring, 25x2.5 1

18 251764 � O-ring, 14x2 2

19 252205 � O-ring, 12x1.5 1

20 203240 � Needle seat, VX 1

21 203138 � Needle extension, D5, L311 1

22 203139 � Nozzle stem, D5, L20 1

23 785733 � Safety valve, 0.5bar, 1/4 1

24 250300 � Sealing ring, R1/4, type:PDR-14 1

25 285878 � Screw plug, G1/4, DIN908 1

26 268015 � Circlip shafts, D22, DIN471 1

27 203143 � Air connection 1

28 410182 � Set screw, M3x4/45H, DIN915 1

29 219128 � Cylinder, EB60V, D22 1

30 414098 � Sealing ring, 10x15x2 2

31 259309 � Connector, slip collar, D6-aG1/8, L20.5, stainless 2





P/N 397176J

394716

8910109

2 3 4 5

6

11

12

1 4 3

7

Fig. 31 Installation kit

Installation Kit




P/N 397176J


— 394716 Installation kit 1 2 A,B,F,G

1 315541 � Silencer, R1/8 1

2 254248 � Solenoid valve, 4/2-ways, 24V/5.9W, G1/8, cpl.(refer to Other Electrical Components)

1

3 201973 � Hose nozzle, aR1/8, Di6, SW12 2

4 416700 � Hose clamp, D8-12, DIN3017 2

5 253671 � Hose, grey, type:801-6.3 500 mm

6 414098 � Sealing ring, 10x15x2 3

7 404493 � Thread-in fitting, -G-D06-G1/8-000 2


9 430078 � Hose nozzle, aG1/4, Di9, L38 2

10 252280 � Hose clamp, D10-16/9, DIN3017 2

11 394697 � Hose, grey, type:801-9.5 500 mm

12 428617 � Connection piece, aG1/4-iG1/4, 90�, L35, NW6 1





P/N 397176J

207962.03

1

14

22

2 4 5 6

8

21

23

24

3

7

8

9

8

10

11

12

11

10

13

19 15161718

20

Fig. 32 Man. aeration valve

Man. Aeration Valve




P/N 397176J


— 207962 Man. aeration valve, VX 1 2 R,C,P

1 394048 � Bracket, aeration 1

2 420185 � Fitting, iG3/8-iG3/8 1

3 252032 � Sealing ring, R3/8, type:ODR-38 1

4 433461 � Air coupling,male, aG3/8, L33 1

5 250073 � Allan head cap screw, M4x10, DIN912-A2-70 2

6 269172 � Double nipple, aR1/4-aR1/4 1

7 269260 � Safety valve, 0.5bar, 1/4 1


9 280370 � T-piece, 3xiRp1/4 1

10 430078 � Hose nozzle, aG1/4, Di9, L38 2

11 252280 � Hose clamp, D10-16/9, DIN3017 2

12 394697 � Hose, grey, type:801-9.5 600 mm

13 442495 � Air coupling, female, iR1/4, NW7.2, L43, SW22 1

14 394047 � Pipe, double side, a=3/8” 1

15 269169 � Reducer, aR1/2-iRp3/8, L24, NW15 1

16 401878 � Screw plug, G1/8, with O-ring 1

17 202359 � Band-clamp, 4109, type:243 1

18 461141 � Threaded bolt, M8x25 1

19 201635 � Pipe clmap, Di40 1

20 783101 � Pipe, 28.3x1.4x3000, double side, a=PG21 40 mm

21 252258 � O-ring, 25x2.5 1

22 394141 � Flange, aeration, VX 1


24 394140 � Aeration rod, compl. 1





P/N 397176J

444896

8

7 2

3

6

4

5

1

1

Fig. 33 Air-relief valve (deaeration valve)

Air-relief Valve (Deaeration Valve)




P/N 397176J


— 444896 Air-relief valve BM200 ME 1 - -

1 259425 � Ball valve, 2ways, iR1/4-iR1/4, DN6, PN30, VX 1

2 783018 � Extension, L547, RAL9005 1

3 262003 � Drip tray, L110, VX 2

4 251772 � Sealing ring, 14x18, DIN7603 form A 2

5 269172 � Double nipple, aR1/4-aR1/4 1

6 250062 � Set screw, M4x4/45H, DIN913 2


8 455913 � Stop, RAL9005 1





P/N 397176J

315383

1

6

5

7

2

3

4

Fig. 34 Safety valve

Safety Valve (for Adapter Plate)




P/N 397176J


— 315383 Safety valve, 100bar, MX 1 5 11 - 14

1 402613 � Set screw, “black“, MX, max. 100bar 1

2 250164 � Compression spring, 2.2x7.4x34.4 1

3 252665 � Piston, safety valve 1

4 250283 � O-ring, 6x2 1

5 250252 � O-ring, 11x2 1

6 401850 � Valve element, safety, MX 1

7 291460 � Set screw, M4x6/45H, DIN915 1





P/N 397176J

H

1

2

3

4

5

6

7

8

Fig. 35 Safety valve

Safety Valve (for PU-Pump)




P/N 397176J


− 252753 Safety valve, 100bar, ZS/BM/PUS 1 5 50 - 53

1 252665 � piston, safety valve 1

2 250283 � o−ring 6x2 1

3 252662 � valve element, bypass 1

4 250252 � o−ring 11x2 1

5 250292 � o−ring 8x2 1

6 250164 � compression spring 2,2x7,4x34,4 1

7 252732 � set screw ”black” 100bar 1

8 252867 � guide nut, bypass VX 1





P/N 397176J

The exhaust hood can be supplied as an accessory. When processingPUR a smooth melting plate is needed in addition.

460816

1

8

10

11

52 33 4 4 6

7

8

7

9

Fig. 36 Exhaust hood

Exhaust Hood




P/N 397176J


— 460816 Exhaust hood, complete 1 2 B,C,G,U

— 729884 Exhaust hood, complete 1 213

B,C,G,UW


2 250095 � Washer, D6.4, DIN125 type B 14





7 433798 � Clamp, RAL9005 2

8 460636 � Clamp, RAL9005 2 213

B,C,G,UX

729885 � Clamp 213

B,C,G,UW

9 259200 � Hexagon nut, M6, DIN934 7

10 460819 � Cross beam 1

11 460759 � Container, exhaust hood 1





P/N 397176J

207963_05

Be

lüft

un

g m

an

ue

ll

1,

45

, 6

0

2

19

, 2

6,

27

, 2

9,

20

, 2

1

5,

44

, 4

7

4,

42

31

6,

48

12

33

, 1

3

13

14

141513

17

, 1

3

19

, 2

4

1325

22

22

23

32

30

314

0,

41

34

11

9,

10

, 5

2

38

, 3

9

e

b

b

3,

49

, 5

0

Bel

üftu

ng a

utom

atis

ch

61

20

,21

a

aa

16

, 1

8

b

51cd

d

dd

d

dd

d

d

dd

d

7,

8,

39

, 1

4e

15

3

42

14

13

42

LKJHGFEDCBA

1312

1110

98

76

54

32

1

MLKJHGFEDCBA

1615

1413

1211

109

87

65

43

21

2:1

Schu

tzve

rmer

k na

ch D

IN I

SO 1

6016

bea

chte

n!

Stat

us

Datu

mNa

me

Geze

ichn

et

letz

te A

end.

Gesp

errt

Maßs

tab

nach

DIN

ISO

276

8−1m

All

geme

into

lera

nzenP/

N

Rohm

at.

P/N

Werk

stof

f

Zust

.

Blat

t

Ersa

tz f

ür

Erse

tzt

durc

h

Änd.

Mitt

lg.N

r.Na

meDa

tum

Vers

ion

2079

63

PN

EU

MA

TIK

KO

MP

L.O

.SC

HR

AN

K

2079

6305

1

und

DIN

ISO

2768

−2H

01−0

7−20

03

06−0

8−20

04gabr

iele

.gor

alsk

i

FREI

GEGE

BEN

Zusc

hnit

tlg.

0

bern

hard

.mey

er

BM20

0

Dien

stag

, 1.

Jul

i 20

03 0

8:24

:45

gabr

iele

.gor

alsk

ile

tzte

Spe

iche

rung

von

/ a

m:

207963

g f e d

01

/31

/04

06/1

0/04

09/4

7/03

09/2

3/03

bm

e.

bme.

bme.

bme.

27

.07

.20

04

27.0

7.20

04

27.0

7.20

04

27.0

7.20

04

f

gg

gg

e

e

f

Fig. 37 Pneumatic complete (pneumatic diagram)

Pneumatic Compl. (Pneumatic Diagram)




P/N 397176J

Item P/N Description Quantity Box Code− 207963 Pneumatic , compl. w/o cabinet 1ÁÁÁÁÁÁ

ÁÁÁÁÁÁ1 ÁÁÁÁÁ

ÁÁÁÁÁ203994 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� solenoid valve 5/3ways 24V G1/4 ÁÁÁÁÁ

ÁÁÁÁÁ1




� filter and control valve LFR−1/4−D−MINI ÁÁÁÁÁÁÁÁÁÁ

1




� pressure control valve 0,1−10bar G1/4 ÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁÁ4 ÁÁÁÁÁ280837 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� distributor G1/4−4x FR−4−1/4−C ÁÁÁÁÁ1ÁÁÁÁÁÁÁÁÁÁÁÁ5

ÁÁÁÁÁÁÁÁÁÁ394656

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� mounting bracket HFOE−D−MINI

ÁÁÁÁÁÁÁÁÁÁ1ÁÁÁÁÁÁ

ÁÁÁÁÁÁ6

ÁÁÁÁÁÁÁÁÁÁ

207904ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� air manifold G1/4,G1/8ÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁÁÁÁÁ



� hollow screw 2single G1/4 L56 ÁÁÁÁÁÁÁÁÁÁ

1




� fitting G1/4 1xiG1/4 ÁÁÁÁÁÁÁÁÁÁ

2




� clamp DIN3016−A1 8x12−W1−2 ÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁÁ10 ÁÁÁÁÁ439627 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread fitting −G−D08−D08−BHD ÁÁÁÁÁ1ÁÁÁÁÁÁÁÁÁÁÁÁ

11ÁÁÁÁÁÁÁÁÁÁ


� RO=8x1 L3000 W1.0309 St35.4 zinc platedÁÁÁÁÁÁÁÁÁÁ

1.500 mmÁÁÁÁÁÁÁÁÁÁÁÁ



� plug−type thread fitting −T−D08−D08−CONN ÁÁÁÁÁÁÁÁÁÁ

2




� plug−type thread−in ftg.−G−D08−R1/4−0000 ÁÁÁÁÁÁÁÁÁÁ

7




� plug−type thread−in ftg.−W−D08−R1/4−TURN ÁÁÁÁÁÁÁÁÁÁ

3

ÁÁÁÁÁÁ15 ÁÁÁÁÁ317941 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� silencer R1/4 ÁÁÁÁÁ1ÁÁÁÁÁÁÁÁÁÁÁÁ



� connection piece aG1/4−iG1/4 90° L35 NW6ÁÁÁÁÁÁÁÁÁÁ




� T−piece 1xaG1/4 −2xiG1/4 ÁÁÁÁÁÁÁÁÁÁ

1




� regulating valve G1/4 ÁÁÁÁÁÁÁÁÁÁ

1




� reducer aR1/4−iRp1/8 L11 ÁÁÁÁÁÁÁÁÁÁ

2

ÁÁÁÁÁÁ20 ÁÁÁÁÁ201973 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hose nozzle aR1/8 Di6 SW12 ÁÁÁÁÁ2ÁÁÁÁÁÁÁÁÁÁÁÁ


416700ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hose clamp D8−12 DIN3017





� plug−type thread−in ftg.−G−D06−M5−0000ÁÁÁÁÁÁÁÁÁÁ




� male air coupling aR1/4 NW7,2 L33 ÁÁÁÁÁÁÁÁÁÁ

1




� plug−type thread−in ftg.−W−D06−R1/8−TURN ÁÁÁÁÁÁÁÁÁÁ

1




� plug−type thread fitting −Y−D06−D06−CONN ÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁÁ26 ÁÁÁÁÁ250323 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hollow screw 1single G1/8 L27 ÁÁÁÁÁ1ÁÁÁÁÁÁÁÁÁÁÁÁ



� fitting 2x iG1/8ÁÁÁÁÁÁÁÁÁÁ




� sealing ring 10x15x2 ÁÁÁÁÁÁÁÁÁÁ

5




� air−operated hose D6,0 d4,0 PUR silver ÁÁÁÁÁÁÁÁÁÁ

200 mm




� air−operated hose D8,0 d5,7 PUR silver ÁÁÁÁÁÁÁÁÁÁ

3.000 mm

ÁÁÁÁÁÁ32 ÁÁÁÁÁ253671 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hose grey type:801−6,3 ÁÁÁÁÁ1.500 mmÁÁÁÁÁÁÁÁÁÁÁÁ



� non−return restrictor valve GRLA−1/4−BÁÁÁÁÁÁÁÁÁÁ




� coil hose, blue 1/4” L=2,5m ÁÁÁÁÁÁÁÁÁÁ

1




� plug−type thread fitting −L−D08−D08 ÁÁÁÁÁÁÁÁÁÁ

2




� safety valve 7,5bar 1/4 ÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁÁ39 ÁÁÁÁÁ255166 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� sealing ring R1/4 type:PDR−14 ÁÁÁÁÁ4ÁÁÁÁÁÁÁÁÁÁÁÁ


419180ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� cable channel 18x19 LF20020


800 mmÁÁÁÁÁÁÁÁÁÁÁÁ



� blind rivet 4x10 large headÁÁÁÁÁÁÁÁÁÁ





2





4





3

ÁÁÁÁÁÁ47 ÁÁÁÁÁ250092 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� washer D4,3 DIN125 type A ÁÁÁÁÁ7ÁÁÁÁÁÁÁÁÁÁÁÁ



� allan head cap screw M6x30 DIN912 SSTÁÁÁÁÁÁÁÁÁÁ





2




� washer D5,3 DIN125 type A ÁÁÁÁÁÁÁÁÁÁ

2




� connection piece aG1/4−iG1/4 L21 NW7 ÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁÁ52 ÁÁÁÁÁ259432 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� allan head cap screw M5x10 DIN912 SST ÁÁÁÁÁ1ÁÁÁÁÁÁÁÁÁÁÁÁ



� shim plate BM20/200 valveÁÁÁÁÁÁÁÁÁÁ




� screw plug G1/4 DIN908 ÁÁÁÁÁÁÁÁÁÁ

1

NOTE To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate)must be considered.




P/N 397176J

448684F

max. 0,5 bar

max. 8,0 bar

1

2

3

4

max.7,5 bar5

Fig. 38 Indication signs

Indication Signs




P/N 397176J


— 448684 Indication sign, BM pneumatic, complete 1 - -

1 207723 � Sign, lifting O lowering, self-adhesive 1

2 207001 � Sign, two-hand control, self-adhesive 2

3 417710 � Sign, ”max. 8,0 bar” 1

4 417708 � Sign, ”max. 0,5 bar” 1

5 417728 � Sign, “max. 7,5 bar” 1





P/N 397176J

203990.02

7

31 2

7 5

2 4 5 4 5 4 6

4

6

5

4

46

6

2

Fig. 39 Cable channel

Cable Channel




P/N 397176J


— 203990 Cable channel, complete 1 - -

1 203984 � Pipe, 25x1.5x1280, double side, a=M25x1.5 1

2 461733 � Lock nut, metal, metric M25x1.5 5

3 203985 � Pipe, 25x1.5x500, single side, a=M25x1.5 1

4 203999 � Pipe clamp, Di1/2” 10


6 203988 � Rubber socket, type:129M, ID=25, L=27.5 5

7 203986 � Pipe, 25x1.5x500 2





P/N 397176J

203991.02

7

31 2 2 4 5 4 5 4 6

4

6

5

6

2

8

Fig. 40 Cable channel

Cable Channel




P/N 397176J


— 203991 Cable channel, complete 1 - -

1 203984 � Pipe, 25x1.5x1280, double side, a=M25x1.5 1

2 461733 � Lock nut, metal, metric M25x1.5 5

3 203985 � Pipe, 25x1.5x500, single side, a=M25x1.5 1

4 203999 � Pipe clamp, Di1/2” 4


6 203988 � Rubber socket, type:129M, ID=25, L=27.5 3

7 203986 � Pipe, 25x1.5x500 1

8 201635 � Pipe clamp, Di40 2





P/N 397176J

003032_F

-61N3

-5F1

-12N6

-13N2

-13N6

-14N2

-14N6

-15N2

-15N6

-76T1

-76T3

-81A1

-1F1

-1F3

-9F1

-5N4

-5N1

-15F2

-9N1

-11N2

-12N2

-11N6

-61F3

-14F2

-13F2

-12F2

-11F2

-1R6

Fig. 41 Electric compl. (electr. cabinet) Mounting plate (part 1)

Electric Complete (Electr. cabinet) Mounting Plate




P/N 397176J


-1F1 446373 Main circuit breaker, 63 A / 3 pole 1 - -

-1F3 254251 Circuit breaker, 10 A / 2 pole 1 - -

-1R7 250532 Varistor 1 - -

-5F1 254244 Circuit breaker, 50 A / 3 pole 1 - -

-5N1

-5N4

254184 Solid state relay 50 A

� Cooling body

� Cover

2 - -

-9F1 457991 Circuit breaker, 10 A 1 - -

-9N1 207396 Solidstate relay, 15 A 1 - -


-11N2

-11N6

207396 Solid state relay 15 A 2 - -


-12N2

-12N6

207396 Solid State Relay 15 A 2 7 2

-13F2

-14F2

-15F2

457991 Circuit breaker, 10 A 3 11 6

-13N2/-13N6

-14N2/-14N6

-15N2/-15N6

207396 Solid state relay 15 A 6 11 6

-61F3 456986 Circuit breaker, 16 A 1 5 11 - 14

459262 Circuit breaker, 20 A 1 5 50 - 53

-61N3 783276

-

Assembly WS0370, speed control, PR pump

� Ferrite for drive

1

1

5 11 - 14

785780

-

Assembly WS0370, pressure control, PR pump


1

1

5

9

11 - 14

D

785861

-

Assembly WS1500, speed control, PU pump


1

1

5 50 - 53

785860

-

Assembly WS1500, pressure control, PU pump


1

1

5

9

50 - 53

D

-76T1 403985 Power supply, 24 VDC / 150 W 1 - -

-76T3 403986 Power supply, 24 VDC / 75 W 1 - -

-81A1 411838 Temperature control module (NI120), CS20

� Fuse, 1 A (refer to Kits)

1

2

- -

NOTE To identify the configurable components/parts, the configuration code (box/code, located in the document index and onthe ID plate) must be considered.

NOTE Refer to Notes in this section for item information.

NOTE Beginning 05/2005 the connection designation of all circuit breakers will be changed. New circuit breakers will bemarked with Xpole. See Fig. 46.

Continued on next page




P/N 397176J

-XLWZ

-XL9-XL10

-XLR

-XL8

-XLWT

-161K6

-82A1

-111A2

-121A2

-XL0

-XL12

-XL11

-81B1

-91A1

-XLS1

-XLP-XLD

-101A3

003032

-XL12

-102K2

-133K2

Fig. 42 Electric complete (electr. cabinet) Mounting plate (part 2)

Electric Complete (Electr. cabinet) Mounting Plate(contd.)




P/N 397176J

NOTE: Refer to Notes in this section for item information.


-81B1 411841 Reference temperature sensor, CS20 1 - -

-82A1 411838

-

Temperature control module, CS20

� Fuse, 1A (refer to Kits)

1

2

11 6

-91A1 783413 Central processing unit, standard, CS20B

� Fuse, 6.3A (refer to Kits)


1

2

3

- -

783495 Central processing unit, CS20B, PROFIBUS

� Fuse, 6.3A (refer to Kits)


1

2

3

10 P

-101A3 207744 EASY module progr. two-handed operation 1 - -

-102K3 729054 Two hand relay 24V DC ESR4−NZ−21 1 - -

-111A2 292287

-

Analog module, pressure control, CS20


1 9 D

-121A2 400816 Motor module, CS20


1

2

- -

-133K2 285332 Relay MY4N−D2/24V DC w/indicating lamp 1 - -

263998 Relay socket 4−pole PYF−14A−E

261991 Retaining clip f. Relay

-161K6 7110781 Contactor DILMC65(RDC24) 1 - -

7116747 Slave contactor block DILM150−XHI11

— 290184 Termination plug, CS20 2 - -

— 290185 Ribbon Cable, 110 mm 1 9

11

D

6

— 290186 Ribbon Cable, 200 mm 1 - -

— 290187 Ribbon Cable, 800 mm 1 - -

— 318899 Ribbon Cable, 1600 mm 1 - -

-XLWT

-XLWZ

Warning light kit compl. (P/N 785730)

Week timer/clock kit (P/N 729710)






P/N 397176J

-133S2-133S4-133S5

-1Q1

-1E7

-95A2

-95A5-76K7

-5B6

-1E4

-1T1

-9E1-9E2

-9B7

-61M5

-9E1-9E2

-9B7

003033_F

Fig. 43 Other electrical components (part 1)

Other Electrical Components




P/N 397176J


-1E4 316453 Fan, compl. 1 - -

464644 � Filter element 4 - -

-1E7 316453 Fan, compl. 1 3 4 - 5

464644 � Filter element 4

-1Q1 256567 Main switch, 3 x 100 A 1 - -

-2T3 461697 Transformer 400 V, 40 KVA 1 3 4 - 5

-5B6 120167 RTD sensor, platen (refer to Heating Punch/Melt Platen (smooth) orHeating Punch/Melt Platen (Finned, Hot Melt) )

1 - -

-9B7 120167 RTD sensor, pump heating(refer to Adapterplate for Gear Pumps PR..or Gear Pumps PU..)

1 - -

-9E1-9E2

250691 Heater Cartridge(refer to Adapterplate for Gear Pumps PR..)

2 5 11 - 14

263242 Heater Cartridge(refer to Gear Pumps PU..)

2 5 50 - 53

-61M5 785866 AC Drive motor / gear box(refer to Drive WS0370/PR)

1 5 11 - 14

401739 AC Drive motor / gear box(refer to Drive WS1500/PUS)

1 5 50 - 53

-76K7 729710 Week timer/clock kit 1 Accessory

-95A2 292273 Control panel, CS20, 1 pump


1

2

- -

-95A5 411842 Temperature control panel, CS20


1

1

- -

- 458560 Level switch, compl. 1 - -

-133S2 411671 � Microswitch (refer to Switch Rod) 1



- 411672 � Cover for microswitch 3

-134H5 - Indicator light, PROFIBUS 1 10 P

460767 � Lamp holder front side

460768 � Mounting adapter

460771 � Led lamp white







P/N 397176J

-134S3

-102S5

-102S3

-150B6

-151S3-192B2

-164H1

-162Y5

-161S2

003034_F

-134H5


Other Electrical Components(contd.)




P/N 397176J


-134S3 - Key lock switch, PROFIBUS 1 10 P

460766 � Key lock switch

460768 � Mounting adapter

460769 � Contact block, NO

460770 � Contact block, NC

-150B6 251992 Proximity switch, 24-240VAC/24-210VDC(refer to Device, Drum Inserted)

1 - -

-102S3

-102S5

394050 Two-handed control circuit 2 - -207586 � Push button460768 � Mounting adapter460769

460770

� Contact block, NO

� Contact block, NC

-151S3 207585 Selector switch 1 - -460768 � Mounting adapter460769

729818

� Contact block, NO

� LED, green

-161S2 271936 Over temp thermostat, 150°C/300°F - 6 L

271929 Over temp thermostat, 177°C/350°F - 6 M

271937 Over temp thermostat, 230°C/450°F - 6 H

-162Y5 254248 Solenoid valve, 4/2-ways, 24V/5.9W, G1/8, cpl.(refer to Installation Kit)

- 2 A,B,F,G

-164H1 785730 Warning light kit, compl. - Accessory

267834 � Indicator lamp, 4W, 24V, BA15D 4

400181 � Indicator lamp, red 1

400182 � Indicator lamp, green 1

400183 � Indicator lamp, clear 1

408456 � Indicator lamp, yellow 1

- � Adaptor and cover 1

- � Foot 1

-192B2 207125 Pressure sensor, 100 bar 1 9 D

291430 Cable, Pressure sensor 1

285344 � Cable socket







P/N 397176J

-XS14

-XS13

-XS12

-XS10

-XS11key

003035_F

-XS2a

-XS5

-XS2


Other Electrical Components(contd.)




P/N 397176J

Pos. P/N Description Quantity Box Code

-XS2 7104762 XS2 Plug, 90 degree angled 1 - -

-XS2a 418760 Cable housing 1 10 P

254979 Socket housing

-XS5 - XS5 tacho electrical plug 1 - -

252296 � Cable plug, 3+E pin

252289 � Socket, 3+E pin

-XS10 - Hose / Gun plug #1 1 - -

788924 � Socket housing 1

255606 � Socket insert 1

- � Conduit fitting 1

- � Crimp contacts 11

-XS11 - Hose / Gun plug #2 1 7 2



- � Conduit fitting 1


-XS12

-XS13

-XS14

- Plug for add. temperature channels - 11 6




key 785797 Key for control box 1 - -


NOTE Refer to Notes in this section for item information




P/N 397176J


— 464651 Spare parts kit CS20 fuses 1 - -

— - � Fuse, 6.3A 5

— - � Fuse, 1A 10

Beginning 05/2005 the connection designation of all circuit breakers willbe changed. New circuit breakers will be marked with Xpole.

2

1

4

3

6

5

Xpole

1

2

3

4

5

6

old new

...:

1

...:

1

Fig. 46 Connection designition (Replacement of an old circuit breaker with a new one)

Kits

Circuit Breaker ConnectionDesignation

bulk melters bm 200 -...

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