GRATE COOLER

BULLNOSE

CAST DESIGN : Titan Group, Greece

Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany

Bullnose and cooler sloping roof : Precast modular lining in D59A

• Country                                               Greece• Industry Cement• Plant group name:                               Customer In Greece• Plant name:                                         XX       • Main equipment supplier:                  Polysius• Production capacity:                            2500 TPD• Number of production lines:                • Fuel Types                                         Petcoke

BULLNOSE

After 5 months

BULLNOSE

After 5 months

BULLNOSE

THE CONDITIONS IN THIS AREA AT XX PLANT :

•Temperatures : approx. 1000oC. Max.1100oC

•Alkali attack

•Thermal shock

•Mechanical stresses

•Abrasion

BULLNOSE

BULLNOSE (AND ROOF)

PRECAST BULLNOSE

• Country                                               Germany• Industry Cement• Plant group name:                               Heidelberg• Plant name:                                         XX    • Main equipment supplier:                  Polysius• Production capacity:                            3000 TPD• Number of production lines:                1• Fuel Types                                         ?

BULLNOSE (AND ROOF)

PRECAST DESIGN

(German plant)

Installed : Feb 2008

BULLNOSE (AND ROOF)

BULLNOSE (AND ROOF)

Steel supporting

Channels

Insulating castable

Bi1300

Precast modular

lining

BULLNOSE (AND ROOF)

AFTER 6 MONTHS

BULLNOSE (AND ROOF)

AFTER 1 YEAR

BULLNOSE (AND ROOF)

AFTER 1 YEAR

BULLNOSE (AND ROOF)

AFTER 34 months

Minor damage

in 2 areas :

• 0,5m2

• 0,25m2

BULLNOSE

CAST DESIGN : Titan Group, Greece

Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany

Bullnose and cooler sloping roof : Precast modular lining in D59A