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S HIMADA MACHINERY CAMLESS CNC 6-SPINDLE BAR MACHINE B6-16 / B6-27 / B6-32 FOR YOUR TIME & COST SAVINGS

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Page 1: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

SHIMADAMACHINERY

CAMLESS CNC 6-SPINDLE BAR MACHINE

B6-16 / B6-27 / B6-32FOR YOUR TIME & COST SAVINGS

Page 2: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

Three selections for Parts DiametersSmall Diameter B6-16Mid Diameter B6-27Large Diameter B6-32

CNC - Multi Spindle Machine Bar TypeShimada’s B6 – NC Series Lathes are a family of Camless 6-spindle Automatics which can be fed with an automatic bar feeder and can be optionally equipped with up to 3 CNC slides.

In roughly the foot print of a single spindle lathe, Shimada technology combines the three factors essential to JUST IN TIME manufacturing success; the unparalleled performance of an Auto-matic, the precision and quick set-up time of a CNC, and the unattended productivity of an automatically-loaded bar feeder.

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Page 3: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

Three selections for Parts Diameters

CNC - Multi Spindle Machine Bar TypeShimada’s B6 – NC Series Lathes are a family of Camless 6-spindle Automatics which can be fed with an automatic bar feeder and can be optionally equipped with up to 3 CNC slides.

In roughly the foot print of a single spindle lathe, Shimada technology combines the three factors essential to JUST IN TIME manufacturing success; the unparalleled performance of an Auto-matic, the precision and quick set-up time of a CNC, and the unattended productivity of an automatically-loaded bar feeder.

The Shimada B6 provides a superb machineplatform for the quick production of the fulldiversity of high volume parts with exactingaccuracies and requiring minimal set-up times.

1 Models Three models, and bar stock sizes, are available to best meet your

machining requirements. B6- (16, 27, 32) without any CNC slide B6- (16, 27, 32) NC-S with one CNC slide ( X1 - Z1 ) B6- (16, 27, 32) NC-W with two CNC slides ( X1 - Z1 + X2 - Z2 ) B6- (16, 27, 32) NC-T with three CNC slides

( X1 - Z1 + X2 - Z2 + X3 - Z3 )

2 Set up Easy set-up. No cams are used. The CNC operation completely eliminates

the need for expensive, time-consuming designing, manufacture, and verification of cams. The typical set-up of even a very complicated part can be completed in less than three hours.

3 CNC control is optionally available for the End Tool Post, Cross Slide, and Back Spindle for even easier and more accurate feed control.

4 NC Slide Utilizing Shimada’s Automatic Index Error Compensation and CNC

slides, high precision machining is a snap. The CNC tool post(s) simplify complicated contouring, single point threading, or other highly-precise operations. As with any CNC, the dimensional requirements are easily maintained with use of the tool offsets.

5 Spindle The spindle bearing ID is 70mm (2 ¾”), largest in its class, and

sufficiently robust enough to support even the heavier work pieces.

6 Bar Feeder An Automatic Bar Loading System comes standard with each bar feeder.

With a 3.3M (130”) bar length capacity, the loading system incorporates a shock absorber which ensures that even large diameter bars reach the loading station smoothly and without jamming.

Bar remnants are automatically ejected at the rear end of the loader. The system includes an automatic, pre-programmed inching device to

feed the new bar a few millimeters beyond the cut-off tool so the bar’s rough end can be faced off.

Bar Feeders are to be chosen from IEMCA or PIETRO CUCCHI brands.

7 Tooling Various optional tooling attachments are available to further maximize

the machine’s efficiency. These can include a tapping attachment, a thread rolling attachment, a high speed drilling attachment, or even independent feed of end tools. Shimada expertise can solve every machining difficulty.

8 The B6 Series incorporates a large machining zone and chip floor in a small footprint.

9 Shimada’s B6-NC models are equipped with highly reliable Fanuc drives and motors and are operated by a user-friendly Fanuc control. Castings and all internal components are of Japanese origin and meet stringent JIS requirements.

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Page 4: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

520mm (24.7”)

Three-point supportConstruction for both guideways

Wide Tooling Zone for Easy Set-up

Shimada B6-NC Series comes with a bar feeder equipped with automatic bar loading and remnant discharging system. Combined features of CNC flexibility, 6-spindle speed and easy set-up makes B6-NC Series an ideal machine for large volume production with short turn-around time.

SHIMADA has over sixty years of chucker-type lathe building experience. The new design of our B6-NC Series comes from the know-how and expertise we’ve obtained with the successful installation of over 4,000 multiple spindle machines. The B6 is affordably prices, comes with a few unique features and functions, and is offered with several tooling choices.

SHIMADA’s bar-fed, cam-less B6-NC Series provides a new concept in flexible and effective 6 spindle machining.

Feed Tube

Hydraulic Cylinder for Chuck Open / Close

Collet Chuck Error Detector

Index Carrier

Bar Stocker (Side loading type)

Finger for Remnant Discharge / New Bar Loading

Feed Tube

Bar Feeder (Standard)

Bar FeederController

OperationPanel

The End Tool Post is guidedalong a chevron-type (Vshaped) slideway which eliminates any zig-zag movement andprevents tension torque whileensuring smooth and accuratemachining.

Chucking Mechanism

Bar Feeder

End Tool Slide

TECHNOLOGY

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Page 5: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

Wide Tooling Zone for Easy Set-up

SHIMADA has over sixty years of chucker-type lathe building experience. The new design of our B6-NC Series comes from the know-how and expertise we’ve obtained with the successful installation of over 4,000 multiple spindle machines. The B6 is affordably prices, comes with a few unique features and functions, and is offered with several tooling choices.

SHIMADA’s bar-fed, cam-less B6-NC Series provides a new concept in flexible and effective 6 spindle machining.

Collet Chuck Error Detector

Index Carrier

Bar Stopper

Part Unloader

Parts Eject Conveyor

Parts Eject Sensor

End-Tool Post

Back Spindle

OperationPanel

Pos. 5 NC Slide

Pos. 4 NC Slide

Work-Eject Conveyor

NC Slide

Tooling Zone

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Page 6: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

EVALUATION

CNC 6-Spindle Bar Machine B6 Series

Slide

Machine Specifications

Function ItemModel

B6-16 B6-27 B6-32

Spindle

Number 6

Bearing I.D. φ55 (φ2.2") φ70 (φ2.8")

Max. Spindle Speed 5000r.p.m 3000r.p.m

Bar Capacity

Max. Bar Diameter φ4-φ16 (φ0.16-φ0.63") φ10-φ27 (φ0.4 -φ1.06") φ14-φ32 (φ0.55-φ1.26")

Max. Feed Length 120mm (4.7")

Max. Bar Length 3.3M (130") Optional : 4.3M (170")

End Tool Slide

Drive System Camless Hydraulic (NC Servo)

Tool Diameter φ55 (φ2.2")

Stroke 250mm (9.84")

Back Spindle (Optional)

Drive System NC Servo

Max. Stroke 150mm (5.9")

Max.Collet Chuck Dia. φ16 (φ0.63") φ25 (φ1") φ32 (φ1.25")

Machine Weight (without bar feeder) With 3 NC Slides 5200kg (11500lb) 5600kg (12400lb) 6000kg (13300lb)

Function Item Without NC 1 NC Slide 2 NC Slide 3 NC Slide

Cross Slide

Drive System Camless Hydraulic

Stroke

Pos. 1 25mm (1") for Cut-off

Pos. 2 40mm (1.6")

Pos. 3 40mm (1.6")

Pos. 4 25mm (1")

Pos. 5 25mm (1")

Pos. 6 25mm (1")

NC Slide

(Control:FANUC)

Pos. 4X-Axis Stroke 120mm (4.7")

Z-Axis Stroke 120mm (4.7")

Pos. 5X-Axis Stroke 70mm (2.75")

Z-Axis Stroke 60mm (2.36")

Pos. 6X-Axis Stroke 50mm (1.96")

Z-Axis Stroke 50mm (1.96")

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Page 7: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

CNC 6-Spindle Bar Machine B6 Series

Options

Standard Accessories

1) Back Spindle・・・・・・・・・・・・・・・・・・・・・・・NC Servo Driven 2) Back Drill 3) Tapping Attachment・・・・・・・・・・・・・・・・・On Pos. 5 or Pos. 6 4) Single Point Treading 5) Thread Rolling Device 6) Hydraulic Tank Heater 7) Oil Temperature Controller 8) Cross Slide・・・・・・・・・・・・・・・・・・・・・・・・ Without NC NC-S NC-W NC-T

Pos. 3 ○ × × ×

Pos. 4 ○ NC NC NC

Pos. 5 ○ ○ NC NC

Pos. 6 ○ ○ ○ NC

(Optional : One-touch Digital Adjustment type)

9) High Speed Drilling Attachment 10) Independent Feed・ ・・・・・・・・・・・・・・・・・On Pos. 5 or Pos. 6 11) Rolling Center 12) High Pressure Coolant 13) Chip Conveyor・・・・・・・・・・・・・・・・・・・・・・Screw type / Hinge type / Magnet type / Rolling drum filter type 14) NC・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・for end tool slide / cross slide 15) Graphic Display (with diagram conversation mode) 16) Drill Detector 17) Parts Catcher 18) Parts Eject Conveyor 19) Mist Collecter 20) Auto Fire Extinguisher 21) Quick change Tooling System 22) Tool Holders  etc.

• Hydraulic Power Unit • Inverter • Bar Feeder (with Auto. Bar Loading System)• Collet Chuck (6 pcs.) • No.1 Cross Slide • No.2 Cross Slide• Warning Light • No Bar Alarm • Cross Slide Alarm• Chucking Error Alarm • Hand Tool Kit • Levelling Blocks• Work Lignt

• Canned Cycle • Optional Chamfering Corner Radius • Tool Geometry / Wear Compensation• Tool Radius Compensation • Automatic Index Error Compensation • Key Lock for Program Protection• Single Block • Machine Lock • Dry Run• Inch / Metric Conversion • Multi Language Display • Alarm History

NC

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Page 8: CAMLESS CNC 6-SPINDLE BAR MACHINE - SB - Nomura  … Bar Machine.pdf · shimada machinery camless cnc 6-spindle bar machine b6-16 / b6-27 / b6-32 for your time & cost savings

PRODUCTS

Dimensions

※ The above dimensions and layout are based on the IEMCA bar feeder.※ Product specifications, accessories, and machine appearances are subjected

to change without notice.

7200 (283.4")

4300 (169.3")

1600

(63"

)12

30 (4

8.4"

)

1800

(70.

8")

2640 (103.9")

2050

(80.

7")

2300

(90.

5")

Distributed by :

● Shimada also offers :■ Multi-Spindle Chucker type

6 spindle SC-6E SC-6EH

CNC 6 spindle CN-6608 spindle SS-8

CNC 8 spindle SS-8NC■ Multi-spindle Bar type

CNC 6 spindle B6-16NC B6-27NC

B6-32NC■ NC lathe

CNC 2-spindle Indexer 2SI-6 2SI-8

2SI-10CNC 4-spindle Horizontal HS4200

CNC 4-spindle Vertical VT4-350

SHIMADA MACHINERY CO.,LTD.

Head office 3-1-18 Sawakihama Mito-cho, Toyokawa, Aichi 441-0304 TEL (0533) 76-3381 FAX (0533) 76-3386 URL http://www.smd.co.jp