canon bjc-3000 service manual

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QY8-1365-000 REVISION 0 COPYRIGHT 1999 CANON INC. CANON BJC 3000 0899 SC 0.30-0 PRINTED IN JAPAN (IMPRIME AU JAPON) AUG. 1999

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Page 1: Canon BJC-3000 Service Manual

QY8-1365-000

REVISION 0

COPYRIGHT 1999 CANON INC. CANON BJC 3000 0899 SC 0.30-0 PRINTED IN JAPAN (IMPRIME AU JAPON)

AUG. 1999

Page 2: Canon BJC-3000 Service Manual

0899 SC 0.30-0

Page 3: Canon BJC-3000 Service Manual
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ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,

maintenance, and repair of products. This manual covers all localities where the products are sold. For

this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual could include technical inaccuracies or typographical errors due to improvements or

changes in the products. When changes occur in applicable products or in the content of this manual,

Canon will release technical information as the need arises. In the event of major changes in the

contents of this manual over a long or short period, Canon will issue a new editions of this manual.

The following paragraph does not apply to any countries where such provisions are

inconsistent with local law.

TrademarksThe product names and company names described in this manual are the registered trademarks of the

individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be

copied, reproduced or translated into another language, in whole or in part, without the written consent

of Canon Inc., except in the case of internal business use.

Copyright 1999 by Canon Inc.

CANON INC.

BJ Products Quality Support Dept.

16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan

This manual has been produced on an Apple Power Macintosh G3 personal computer and Apple

LaserWriter 600/16 laser beam printer; artworks of printing films were printed on Valityper® 4300J. All

page layouts, logos, and parts-list data were saved with Canon Optical Disc Subsystem mo-5001S™ and

Optical Disc Cartridge mo-502M™, and Interface Kit mo-IF2™ for Macintosh. All graphics were produced

with MACROMEDIA FREEHAND™ 7.0J. All documents and all page layouts were created with

QuarkXpress™ 3.3 Japanese version.

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I. ABOUT THIS MANUAL

This manual is divided into five sections, and contains information required for serving theunit.

Part 1: Product SpecificationsThis section contains outlines and product specifications of the unit.

Part 2: MaintenanceThis section explains how to maintain the unit. Descriptions and adjustment ofassembly/disassembly and verification methods after assembly/disassembly areincluded.

Part 3: OperationThis section explains how to operate the unit properly. Operation procedures for servicemodes are explained.

Part 4: TroubleshootingThis section explains how to find out possible causes of troubles and units/parts to bereplaced. It is divided into two parts: troubleshooting by error indications and bysymptoms.

Part 5: AppendixThis section includes block diagrams of the unit and information to technicallyunderstand the hardware (applied for new techniques only). This section also includespin arrangements.

Sufficient information regarding assembly/disassembly is not given in thismanual. Refer to the illustrations in the separate Parts Catalog.

REF.

Page 6: Canon BJC-3000 Service Manual

II. TABLE OF CONTENTS

Page Part 1: Product Specifications1 - 1 1. PRODUCT OUTLINE1 - 1 1.1 Product Outline1 - 2 1.2 Features1 - 3 2. SPECIFICATIONS1 - 3 2.1 Printer Specifications1 - 3 2.1.1 Printer specifications1 - 3 2.1.2 Printer service life1 - 4 2.2 Paper Specifications1 - 4 2.2.1 Paper size/basis weight1 - 4 2.2.2 Paper type/setting1 - 5 2.2.3 Printable area1 - 5 2.3 BJ Cartridge Specifications1 - 6 2.4 Scanner Cartridge Specifications1 - 6 2.4.1 Scannable area1 - 7 2.5 Interface Specifications1 - 7 2.5.1 Parallel interface1 - 7 2.5.2 Serial interface1 - 8 2.6 Printer/Scanner Driver Types1 - 9 3. PRINTER PACKING1 - 10 4. INSTALLATION1 - 10 4.1 Installation Location1 - 10 4.2 Setup Procedures1 - 10 4.2.1 Connecting the interface cable1 - 10 4.2.2 Connecting the power1 - 11 5. NAME OF THE PARTS AND THEIR FUNCTIONS1 - 12 6. PRODUCT CODE LIST

Part 2: Maintenance2 - 1 1. REGULAR REPLACEMENT AND MAINTENANCE2 - 1 1.1 Parts for Regular Replacement2 - 1 1.2 Periodic Maintenance2 - 2 2. DISASSEMBLY/REASSEMBLY2 - 2 2.1 List of Tools2 - 3 2.2 Disassembly/Reassembly Precautions2 - 3 2.2.1 Ink stain precautions (ink path/ink mist)2 - 4 2.2.2 Static electricity damage prevention2 - 5 2.2.3 Transportation precautions2 - 5 2.2.4 Spur deformation precautions2 - 6 2.2.5 Feed gear section precautions2 - 7 2.3 Disassembling and Reassembling the Printer2 - 7 2.3.1 Carriage lock release2 - 7 2.3.2 Removing tap screws2 - 8 2.3.3 Reattaching and removing the upper cover unit2 - 8 2.3.4 Removing the printer unit2 - 9 2.3.5 Removing the pressure roller unit2 - 9 2.3.6 Position of spurs in the spur base unit2 - 10 2.3.7 Removing the ASF unit2 - 10 2.3.8 Removing the head gap adjustment unit2 - 11 2.4 Grease Application2 - 12 2.5 Adjustments and Settings after Disassembly/Reassembly2 - 12 2.5.1 List of adjustment items2 - 13 2.5.2 When adjustment of the print head position is required

II

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Page2 - 14 2.5.3 When EEPROM setting is required2 - 14 2.5.4 When the carriage belt tension needs adjustment2 - 15 2.5.5 When the ASF gear initial position adjustment is required2 - 16 2.5.6 When the head gap needs adjustment2 - 18 3. VERIFYING OPERATIONS AFTER DISASSEMBLY/REASSEMBLY2 - 18 3.1 Methods2 - 19 4. TRANSPORTING THE PRINTER2 - 19 4.1 Preparation for Transportation

Part 3: Operation3 - 1 1. FUNCTIONS RELATED TO PRINTER OPERATION3 - 1 1.1 Status Indications3 - 2 1.1.1 Status indications by the LED3 - 3 1.1.2 Details of error conditions3 - 4 1.1.3 BJ status monitor3 - 5 1.2 Operations from the Computer3 - 5 1.2.1 Function settings using the printer driver3 - 6 1.3 Operations from the Printer3 - 6 1.3.1 Cleaning3 - 6 1.3.2 Nozzle check pattern print3 - 6 1.3.3 Roller cleaning3 - 8 2. SERVICE FUNCTIONS3 - 8 2.1 Service Mode Operations3 - 9 2.2 Service/Factory Test Print3 - 10 2.3 EEPROM Information Print3 - 11 2.4 Resetting the EEPROM3 - 11 2.5 Model Settings with EEPROM3 - 11 2.6 Ink Presence Check3 - 11 2.7 Power Off/Carriage Lock

Part 4: Troubleshooting4 - 1 1. TROUBLESHOOTING BY ERROR INDICATIONS4 - 1 1.1 Initial Flow Chart4 - 4 1.2 List of Errors (Indicator/error codes)4 - 5 1.3 Troubleshooting by Error Indications4 - 17 2. TROUBLESHOOTING BY SYMPTOMS4 - 17 2.1 Troubleshooting by Symptoms

III

Page 8: Canon BJC-3000 Service Manual

Page Part 5: Appendix5 - 1 1. TECHNICAL REFERENCE5 - 1 1.1 About the Paper Feed Section5 - 1 1.1.1 Paper feed functions5 - 2 1.1.2 Structure of the paper feed components5 - 3 1.1.3 Advanced paper feed function5 - 3 1.1.4 Paper feed retry function5 - 3 1.1.5 The print start position adjustment retry function5 - 3 1.1.6 The form alignment function5 - 4 1.2 About the Purge Unit5 - 4 1.2.1 The capping and cleaning functions of the purge unit5 - 5 1.2.2 Purge unit paper feed motor drive switching function5 - 5 1.2.3 Purge unit structure and functions5 - 7 1.3 About the Electrical Section5 - 7 1.3.1 Electrical section block diagram5 - 7 1.3.2 Power line block diagram5 - 8 1.3.3 USB interface5 - 9 1.3.4 Automatic interface switching function5 - 9 1.3.5 Detection functions with sensors5 - 10 1.4 About the BJ Cartridge5 - 10 1.4.1 BJ cartridge structure5 - 10 1.4.2 BJ cartridge print drive control5 - 10 1.4.3 BJ cartridge identification5 - 11 1.4.4 List of printing modes5 - 12 1.5 About the Scanner Cartridge5 - 12 1.5.1 Scanner block diagram and the data flow5 - 13 1.5.2 Scan modes5 - 14 1.5.3 Image gradation and bit data size5 - 14 1.5.4 Scanner cartridge detection5 - 14 1.5.5 Calibration operation based on the white calibration sheet5 - 14 1.5.6 Scanning time and data size (reference)5 - 15 2. CONNECTORS AND PIN LAYOUT5 - 15 2.1 Control Board5 - 19 2.2 Carriage Board5 - 20 2.3 BJ Cartridge5 - 21 2.4 Scanner Cartridge (Optional)5 - 22 2.5 AC Adapter5 - 22 2.6 DC Power Supply Cable5 - 23 2.7 Carriage Motor5 - 23 2.8 Paper Feed Motor5 - 23 2.9 Ink Sensor

IV

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III. ILLUSTRATION INDEX

Page Part 1: Product Specifications1 - 1 Figure 1- 1 Printer Appearance1 - 5 Figure 1- 2 Printable Area1 - 6 Figure 1- 3 Scannable Area1 - 9 Figure 1- 4 Packing1 -10 Figure 1- 5 Installation Space1 -11 Figure 1- 6 Name of the Parts and Their Functions

Part 2: Maintenance2 - 3 Figure 2- 1 Ink Path2 - 4 Figure 2- 2 Ink Mist2 - 5 Figure 2- 3 Transportation Precautions2 - 5 Figure 2- 4 Spurs2 - 6 Figure 2- 5 Feed Gear Section Precautions2 - 7 Figure 2- 6 Carriage Lock Release2 - 8 Figure 2- 7 Reattaching and Removing the Upper Cover Unit2 - 8 Figure 2- 8 Removing the Printer Unit2 - 9 Figure 2- 9 Removing the Pressure Roller Unit2 - 9 Figure 2- 10 Position of Spurs in the Spur Base Unit (Bottom View)2 -10 Figure 2- 11 Removing the ASF Unit2 -10 Figure 2- 12 Head Gap Adjustment Board2 -11 Figure 2- 13 Grease Application Points2 -13 Figure 2- 14 Print Position Adjustment Patterns2 -14 Figure 2- 15 Carriage Belt Tension Adjustment2 -15 Figure 2- 16 ASF Drive Gear Initial Position2 -15 Figure 2- 17 ASF Gear Initial Position Adjustment2 -16 Figure 2- 18 Head Gap Adjustment 12 -17 Figure 2- 19 Head Gap Adjustment 22 -19 Figure 2- 20 Transporting the Printer

Part 3: Operation3 - 1 Figure 3- 1 Operation Panel3 - 4 Figure 3- 2 Status Monitor (Sample)3 - 5 Figure 3- 3 Printer Driver Utility (Sample)3 - 7 Figure 3- 4 Nozzle Check Pattern Print (Color Sample)3 - 9 Figure 3- 5 Service/Factory Test Printout (Sample)3 -10 Figure 3- 6 EEPROM Information Print (Sample)3 -11 Figure 3- 7 Ink Check

V

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Page Part 4: Troubleshooting

Part 5: Appendix5 - 1 Figure 5- 1 Paper Feed Path5 - 2 Figure 5- 2 Paper Pick-Up Mechanism5 - 3 Figure 5- 3 Form Alignment Function5 - 5 Figure 5- 4 Purge Unit Structure5 - 7 Figure 5- 5 Block Diagram5 - 7 Figure 5- 6 Power Line Block Diagram5 - 8 Figure 5- 7 USB Data Transfer5 - 8 Figure 5- 8 NRZI5 - 9 Figure 5- 9 Sensor Positions5 -10 Figure 5- 10 Nozzle Arrangement5 -12 Figure 5- 11 Scanner Block Diagram5 -15 Figure 5- 12 Control Board5 -15 Figure 5- 13 Printer Diagram5 -19 Figure 5- 14 Carriage Board5 -20 Figure 5- 15 BJ Cartridge5 -21 Figure 5- 16 Scanner Cartridge5 -22 Figure 5- 17 AC Adapter5 -22 Figure 5- 18 DC Power Supply Cable5 -23 Figure 5- 19 Carriage Motor5 -23 Figure 5- 20 Paper Feed Motor5 -23 Figure 5- 21 Ink Sensor

VI

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IV. TABLE INDEX

Page Part 1: Product Specifications1 -12 TABLE 1- 1 PRODUCT CODE LIST

Part 3: Operation3 - 2 TABLE 3- 1 STATUS INDICATIONS BY THE LED

Part 4: Troubleshooting4 - 4 TABLE 4- 1 ERROR DISPLAY

Part 5: Appendix5 - 4 TABLE 5- 1 INK CONSUMPTION AMOUNT DURING CLEANING (REFERENCE)5 -11 TABLE 5- 2 LIST OF PRINTING MODES5 -13 TABLE 5- 3 SCAN MODES5 -14 TABLE 5- 4 SCANNING TIME AND DATA SIZE (REFERENCE)

VII

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Page1 - 1 1. PRODUCT OUTLINE1 - 1 1.1 Product Outline1 - 2 1.2 Features1 - 3 2. SPECIFICATIONS1 - 3 2.1 Printer Specifications1 - 4 2.2 Paper Specifications1 - 5 2.3 BJ Cartridge Specifications1 - 6 2.4 Scanner Cartridge Specifications1 - 7 2.5 Interface Specifications1 - 8 2.6 Printer/Scanner Driver Types1 - 9 3. PRINTER PACKING1 - 10 4. INSTALLATION1 - 10 4.1 Installation Location1 - 10 4.2 Setup Procedures1 - 11 5. NAME OF THE PARTS AND THEIR FUNCTIONS1 - 12 6. PRODUCT CODE LIST

Part 1PRODUCTSPECIFICATIONS

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1. PRODUCT OUTLINE

1.1 Product Outline"High-performance, Low-end Home Printer"This printer is a powerful printer with high-speed, high-resolution, Photo-Realisticprinting, is USB compliant, and can use an optional scanner cartridge.High cost-performance is also achieved by separating the BJ cartridges and ink tanks,realizing separate ink tanks for all colors.

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Operation Panel

Front Cover

Paper Output TrayPaper SelectorLever

Auto Sheet Feeder

CartridgeContainer

BJ Cartridges

Black(optional)

Color(optional)

Photo(optional)

Scanner Cartridge

Paper Support

Paper Guide

USB Interface Connection

Parallel Interface Connection

(optional)

Figure 1-1 Printer Appearance

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1.2 Features1) Three types of BJ cartridges are available.

· Pigment ink is adopted for the black cartridge and color cartridge, realizingmodulated, high-density text printing.

· High-quality printing, up to 1440 × 720 dpi, is achieved by drop modulationtechnology adopted for the Black, Color, and Photo BJ cartridges.

· Separate BJ cartridges and ink tanks for all colors makes lower running costspossible.Black BJ Cartridge (optional): 160 nozzles

Separate ink tank (Pigment Black)Color BJ Cartridge: 192 nozzles, Bk, C, M, Y (48 nozzles×4) in a vertical

lineSeparate ink tanks for all colors (Pigment Black,Cyan, Magenta, and Yellow)

Photo-Color BJ Cartridge: 192 nozzles, PBk, PC, PM, Y (48 nozzles×4) in a(optional) vertical line

Separate ink tanks for all colors (Dye Photo-Black,Photo-Cyan, Photo-Magenta, and Yellow)

2) Ink-out detection function with both optical and dot-count methods; transparent inktanks enable visible confirmation.

3) USB and IEEE 1284 compatible 8-bit parallel interfaces.4) Two buttons (POWER, RESUME), cover sensor, two-color LEDs (green/orange), with

no beeper.5) Optional scanner cartridge with maximum readout resolution of 720×720 dpi also

available.

Part 1: Product Specifications BJC-3000

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2. SPECIFICATIONS

2.1 Printer Specifications2.1.1 Printer specificationsType Desktop serial printerPaper feeding method Auto sheet feed only (no manual sheet feed available)Resolution Maximum resolution 1440×720dpiPrinting HS Mode Standard Mode HQ Modethroughput BC-30 Black Cartridge(reference) Black Text (PC Magazine) 8.1ppm 6.2ppm 2.5ppm

New Monochorome Pattern (E) 9ppm* 6.8ppm* 2.5ppmBC-33 Color CartridgeNew Color Pattern (E) 4ppm* 2.8ppm 1.0ppm

BC-34 Photo CartridgeFull Address Printing --- --- 0.25ppm*

*: Catalog specificationsPrinting direction HS Mode (180dpi×180dpi) bi-directional

HQ Mode (360dpi×360dpi, 720dpi×720dpi) bi-directionalFine Mode (360dpi×360dpi, 720dpi×720dpi, 1440dpi×720dpi)

unidirectional/bi-directionalMax. print width 203 mmLine feed speed 5.6 "/SInterface USB, IEEE 1284 compatible 8-bit parallel (compatible/nibble/ECP)ASF stacking Plain paper: Max 10mm (approx. 100 pages of 64 g/m2 paper)capacity BJ printer paper: Max. 10mm (approx. 80 pages of high-resolution paper)Detection Front cover open: Availablefunctions Presence of BJ cartridge: Available

BJ cartridge distinction: AvailableInk out: AvailablePrint position: NonePaper out: AvailableWaste ink amount: AvailablePaper width: None

Operation noise Approx. 45dB(A) in conformance to the sound pressure level ISO 9296Environmental During operation Temperature 5°C to 35°C (41°F to 95°F)conditions Humidity 10% to 90% RH (no condensation)

Non-operation Temperature 0°C to 35°C (32°F to 95°F)Humidity 5% to 95% RH (no condensation)

Power supply Input voltage/Frequency Power consumption Stand-by statusAC 100 to 120V 50/60Hz Approx. 35W Approx. 3WAC 200 to 240V 50/60Hz Approx. 35W Approx. 3W

External dimensions Approx. 418mm W × 306mm D × 169mm H(with paper support retracted, and without the paper output tray)

Weight Approx. 3.7kgStandard Radio-wave interference: FCC, IC, CE Mark, Taiwan EMC, C-Tick, VCCIconformance Electrical safety: UL, C-UL, CB Report, GS, CE Mark, FIMKO,

Electric Commerce, AS, CCIB, SISIR, Korean Electric CommerceEnvironmental: Energy Star, Blue Angel

2.1.2 Printer service lifeThe print quality can be assured during the product life given below, if the specifiedmaintenance is conducted.1) 20,000 printed sheets (1,500 character pattern printed in black) OR,2) 6,000 printed sheets (7.5% duty color) OR,3) 5 years of use, whichever comes first.

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2.2 Paper Specifications2.2.1 Paper size/basis weight

(1) Paper SizeA4, B5, A5, A5 Horizontal, Letter, Legal, Envelopes (Com #10/DL-size)(2) Basis Weight64 to 105g/m2 with automatic feed

2.2.2 Paper type/setting

Media SizeASF Stacking SelectorCapacity Lever Position

Plain paper --- A4/B5/ 10mm or less UpLTR/LGL/A5 (approx. 100 pages(landscape/ of 64g/m2 paper)portrait)

Color bubble jet paper LC-301* A4/LTR 10mm or less UpHigh-resolution paper HR-101* A4/LTR 10mm or less UpGlossy photo paper GP-301* A4/LTR 10 pages UpGlossy film HG-201* A4/LTR 1 page UpOHP film CF-102* A4/LTR 30 pages or less UpBack print film BF-102* A4/LTR 10 pages or less UpBanner paper BP-101* A4/LTR 1 page DownT-shirt transfers TR-201* A4/LTR 1 page DownGlossy postcard FM-101* 120mm×216mm 1 page UpEnvelopes COM #10 241mm×105mm 10 pages or less Down

DL-size 220mm×110mm 10 pages or less Down* : Special papers for BJ Printers

Incorrect paper selector lever positioning may result in paper mis-feeding ormisprinting.

Part 1: Product Specifications BJC-3000

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CAUTION

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2.2.3 Printable area

2.3 BJ Cartridge SpecificationsBlack BJ Cartridge Color BJ Cartridge Photo BJ CartridgeBC-30 BC-33 BC-34Photo

Structure Separate type ink tank Separate type ink tank Separate type ink tankHead 160 nozzles (in a vertical line) 192 nozzles (in a vertical line) 192 nozzles (in a vertical line)

Bk (160 nozzles×1) Bk, C, M, Y (48 nozzles×4) Bk, C, M, Y (48 nozzles×4)Ink colors Pigment Bk Pigment Bk, C, M, Y Dye PBk, PC, PM, YInk tanks BCI-3BK BCI-3BK, BCI-3C, BCI-3BK Photo

BCI-3M, BCI-3Y BCI-3PC PhotoBCI-3PM Photo, BCI-3Y

Weight 60g (without ink tank) 72g (without ink tanks) 75g (without ink tanks)Service life Approx. 5,000 pages Approx. 3,000 pagesPrintable pages Approx. 500 pages Approx. 300 pages*(pages/cartridge) (standard 1,500 characters (7.5% duty per color)

print in black)* as determined with the printable area of A4 paper.

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: Recommended print area

: Printable area

(1) Printing with BC-30

(2) Printing with BC-33 or BC-34

3.0mm

5.0mm

3.4mm: A4, A5, B56.4mm: LTR, LGL

3.4mm: A4, A5,

B5

6.3mm: LTR, LGL

(1) 23mm(2) 26mm

32mm

A4, A5, B5, Letter (LTR), Legal (LGL) size

3.0mm

5.0mm

6.4mm

Envelopes

(COM#10: 31.4mm)(DL size: 10.4mm)

Banner paper

3.4mm

3.4mm

32mmMax.6 folds (To be cut at the edge of the 7th fold)

1 2 3 4 5 6

3mm

Figure 1-2 Printable Area

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2.4 Scanner Cartridge SpecificationsName IS-32Type Cartridge replacement type color scannerResolution (dpi) 90×90, 180×180, 200×180, 300×360, 360×360, 720×720Image sensor Single-line, 256 pixel CCDLight source RGB (R; Red, G; Green, B; Blue)Scanning method/direction Sequential RGB light source switching methodDocument feeding method Place the document into the scanning holder and feed it

through ASFInterface ECP/NibbleExternal dimensions Approx. 41 mm W × 90 mm D × 77 mm HWeight Approx. 100 gOthers Raise the paper selector lever on the printer upward

when scanningScannable paper size: A4/LTR size or smaller (when usedwith the BJC-3000)Scannable paper thickness: 0.25 mm or less

2.4.1 Scannable areaFor scanning, be sure to use the scanning holder to avoid paper jams. Place theimage to scan in the scanning holder with the upper left corner fitted to the placementpoint.

Paper Size (width ×× height: mm) Scannable area (width ×× height: mm)Postcard 100.0 × 148.0 93.2 × 138.0A5 148.0 × 210.0 141.2 × 200.0B5 182.0 × 257.0 175.2 × 247.0A4** 210.0 × 297.0 203.2 × 287.0Letter*** 215.9 × 279.4 (8.5 × 11.0 inches) 208.2 × 269.4

* : Depending on the display resolution and scanning resolution, the area actuallyscanned can slightly differ.

** : The scanning holder packed with Scanner Cartridge IS-32 supports up to B5-sized paper.To scan paper larger than B5, the option scanning holder (SH-101) should beused.

Part 1: Product Specifications BJC-3000

1-6

6mm

Scanning holder

Placement point

3.4mm

32mm

21mm

Scannable area Recommended scanning area

Image

Figure 1-3 Scannable Area

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2.5 Interface Specifications2.5.1 Parallel interface

1) Interface typeIEEE 1284 compatible parallel interface

2) Data transfer8-bit parallel interface (supports nibble/ECP modes)

3) Signal voltage levelsInput:"Low" level: 0.0V to +0.8V"High" level: +2.4V to +5.0VOutput:"Low" level: 0.0V to +0.8V"High" level: +2.4V to +5.25V

4) Input/outputEach signal pulled up with +5V

5) Interface cableTwisted-pair double shielded cable, shorter than 2.0mIEEE 1284 compatible requiredMaterial: AWG No. 28 or higher (AWG: American Wire Gauge)

6) Interface connectorPrinter-side Amphenol 57-40360 (or equivalent)Cable-side Amphenol 57-30360 (or equivalent)

7) Input/output signal and pin arrangementsRefer to Part 5: 2. CONNECTORS AND PIN LAYOUT (Page 5-15) for details.

2.5.2 Serial interface1) Interface type

USB Interface (Universal Serial Bus; USB Specification Release Number 1.10)2) Data transfer

Control transfer methodBulk transfer method

3) Signal voltage levelInput:Input difference sensitivity: +0.2V (Max)Common-mode difference: +0.8V to +2.5VOutput:Static output high: +2.8V to 3.6VStatic output low: less than +0.3V

4) Input/outputEach signal pulled up with 3.3V

5) Interface cableTwisted-pair shielded cableUSB standard compatible requiredMaterial AWG No.28, Data pair (AWG: American Wire Gauge)

AWG No.20 to No.28, Power distribution pair6) Interface connector

Printer-side USB standard, Series B receptacleCable-side USB standard, Series B plug

7) Input/output signal and pin arrangementsRefer to Part 5: 2. CONNECTORS AND PIN LAYOUT (Page 5-15) for details.

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2.6 Printer/Scanner Driver TypesThe following table shows the relationship between available drivers and the interfacesfor this printer.

Printer Driver Scanner DriverParallel I/F USB I/F Parallel I/F USB I/F

Windows 95/98 fully conditionally fully conditionallysupported supported* supported*** supported*

Windows NT 4.0 fully not fully notsupported supported supported*** supported

Windows 2000 fully not not notsupported supported supported supported

Macintosh --- fully --- fullysupported** supported**

* : Support for USB is provided, and the operation is guaranteed, with Windows 98-preinstalled computers.

** : Supported by iMac and Power Macintosh G3. Mac OS 8.1-installed iMac isnecessary to be upgraded by iMac Update 1.0 for full support of USB.

*** : Common driver for Windows 95/98/NT 4.0

1) Windows DriversWin95/98 BJ Raster Printer Driver (IEEE 1284 compatible 8-bit parallel & USBsupported)WinNT4.0 BJ Raster Printer DriverWin2000 BJ Raster Printer DriverWin95/98/NT4.0 Scanner Driver IS Scan (Win2000 not supported)

2) Macintosh DriversMac BJ Printer Driver (USB)Mac Scanner Driver IS Scan (USB)

Part 1: Product Specifications BJC-3000

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3. PRINTER PACKING

After unpacking the printer, make sure the items below are included:

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Printer

BJ Cartridge Container

BJ Cartridge

Documentation

Power Cord

Ink Tanks

PackingPacking

Tape

Documentation &Paper Output Tray

Tape

Tape

Tape

Figure 1-4 Packing

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Part 1: Product Specifications BJC-3000

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4. INSTALLATION

Refer to the User's Manual for detailed installation procedures.

4.1 Installation LocationAllow enough space for the printer to be used with ease.Refer to the diagram below for the printer's external dimensions for installation.

4.2 Setup ProceduresIn order to prevent the potential difference between the computer and the printer,interface cables should be connected prior to connecting the AC power plug to the ACoutlet.

4.2.1 Connecting the interface cable1) Make sure that both the printer and the computer are turned off.2) Connect the interface cable to the interface connector on the printer, and lock in

place with the connector clips.3) Connect the other end of the interface cable to a computer and secure in place.

4.2.2 Connecting the power1) Connect the AC power plug to the AC outlet.2) Press the POWER button on the printer to turn it on. Initialization will be carried

out while the indicator blinks in green. After initialization is completed, theindicator lights in green. When a cartridge is not installed in the printer, theindicator blinks six times in orange and once in green, repeatedly. Also, thecarriage will move to the cartridge replacement position.

Approx. 418 mm Approx. 480mm

Approx. 243 mm

Figure 1-5 Installation Space

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5. NAME OF THE PARTS AND THEIR FUNCTIONS

The different parts of the printer and their functions are shown below.

Figure 1-6 Name of the Parts and Their Functions

Approx. 418 mm Approx. 480mm

Approx. 243 mm

Page 26: Canon BJC-3000 Service Manual

6. PRODUCT CODE LIST

The product codes for the printer, consumables, and options are shown in TABLE 1-1.

Item Name Product code

Printer - BJC-3000 * Q30-3180

Q30-3182

BJ cartridge Black BC-30 F45-1471

Color BC-33 F45-1491

Photo BC-34 Photo F45-1511

Ink tank Black BCI-3BK F47-2171

Cyan BCI-3C F47-2181

Magenta BCI-3M F47-2191

Yellow BCI-3Y F47-2201

Photo Black BCI-3PBK Photo F47-2231

Photo Cyan BCI-3PC Photo F47-2211

Photo Magenta BCI-3PM Photo F47-2221

Cartridge container - SB-30 Q70-4040

Scanner cartridge - IS-32 Q70-4070

Scanning holder for A4, LTR Scanning Holder SH-101 Q70-3640

White Calibration sheet

*: Packed with BJC-3000 are the BC-33/ BCI-3BK/ BCI-3C/ BCI-3M/ BCI-3Y/ SB-30.

Part 1: Product Specifications BJC-3000

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TABLE 1-1 PRODUCT CODE LIST

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Page2 - 1 1. REGULAR REPLACEMENT AND MAINTENANCE2 - 1 1.1 Parts for Regular Replacement2 - 1 1.2 Periodic Maintenance2 - 2 2. DISASSEMBLY/REASSEMBLY2 - 2 2.1 List of Tools2 - 3 2.2 Disassembly/Reassembly Precautions2 - 7 2.3 Disassembling and Reassembling the Printer2 - 11 2.4 Grease Application2 - 12 2.5 Adjustments and Settings after Disassembly/Reassembly2 - 18 3. VERIFYING OPERATIONS AFTER DISASSEMBLY/REASSEMBLY2 - 18 3.1 Methods2 - 19 4. TRANSPORTING THE PRINTER2 - 19 4.1 Preparation for Transportation

Part 2

MAINTENANCE

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1. REGULAR REPLACEMENT AND MAINTENANCE

1.1 Parts for Regular ReplacementLevel PartUser NoneServicePersonnel None

Level ConsumableUser Black BJ Cartridge: BC-30

Color BJ Cartridge: BC-33Photo BJ Cartridge: BC-34PhotoBlack BJ Cartridge ink tank (Black: BCI-3BK)Color BJ Cartridge ink tank (Black: BCI-3BK, Cyan: BCI-3C, Magenta: BCI-3M, Yellow: BCI-3Y)Photo BJ Cartridge ink tank (Black: BCI-3BK Photo, Cyan: BCI-3C Photo, Magenta: BCI-3MPhoto, Yellow: BCI-3Y)

Service Personnel None

1.2 Periodic MaintenanceLevel Periodic MaintenanceUser NoneService Personnel None

Page 30: Canon BJC-3000 Service Manual

2. DISASSEMBLY/REASSEMBLY

2.1 List of ToolsTools required for disassembly/reassembly are shown below:Ordinary Tools UsePhillips screwdriver For installing and removing screwsBlade screwdriver For removing plastic partsLong-nose pliers For installing and removing coil springsTweezers For installing and removing flexible cablesFlat brush For applying greaseMulti-meter For troubleshooting

Special Tools (Parts Number) UseGap gauge 2.3mm (QY9-0054-000) For adjusting the head gap (see Page 2-10 Figure 2-

12). Qty: 1Tension spring (QY9-0043-000) For adjusting the carriage belt tension

(see Page 2-14 Figure 2-15)Grease MOLYKOTE PG-641 (CK-0562-000) For application to the specified place (see Page 2-11

Figure 2-13)

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2.2 Disassembly/Reassembly Precautions2.2.1 Ink stain precautions (ink path/ink mist)

During servicing, do not touch the ink path as it can stain the printer, work table,hands, and clothing.The ink path consists of the BJ cartridge's ink tank outlet, filter, nozzles, maintenancejet receiving section, head cap, wiper, and waste ink absorber.

Although the ink is non-toxic, it contains organic solvents.Black ink:Glycerin 56-81-5, diethyleneglycol 111-46-6Yellow ink:Glycerin 56-81-5, isopropyl alcohol 67-63-0Cyan/Magenta/Photo-cyan/Photo-Magenta/Photo-black inks:Glycerin 56-81-5, isopropyl alcohol 67-63-0, ethyleneglycol 107-21-1,diethyleneglycol 111-46-6.Do not get ink in your eyes and mouth. If any ink gets in your eyes, washwith plenty of water and consult a doctor immediately.If a large amount of ink is accidentally swallowed, consult a doctorimmediately.Since the ink contains dyes, any ink stains on clothing, etc., arepermanent.

BJ Cartridge Head CapWiper

Waste Ink Absorber

Maintenance JetReceiving Section

Figure 2-1 Ink Path

CAUTION

Page 32: Canon BJC-3000 Service Manual

The BJ cartridge ejects ink onto the paper. Prolonged or heavy-duty use of the printermay cause ink mist (floating small amounts of ink mist splattering off paper) duringprinting, which will contaminate areas around the purge unit, the platen, and thefront cover.As ink mist can contaminate printing paper, and during servicing, hands andclothing, clean any contaminated parts with soft, moist cloth.

2.2.2 Static electricity damage preventionThe static charge that accumulates from clothing, etc., can damage or change theelectrical characteristics of electrical components. Never touch the electrical contactsections of the ink sensor and BJ cartridge.

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Front cover

Platen

Figure 2-2 Ink Mist

Page 33: Canon BJC-3000 Service Manual

2.2.3 Transportation precautionsTo prevent print defects due to ink leakage and dried nozzles, keep the BJ cartridgestored in the BJ cartridge container when carrying or transporting the printer.Fix the carriage in the cartridge replacement position with tape before transportation,and fix the cartridge lock lever with carriage packing or tape.

2.2.4 Spur deformation precautionsDo not deform the tips of the spurs.The spurs come into contact with the paper after printing. As the actual contactsurface is small, any ink adhering to the spurs is minute and wiped off by the spurcleaners, and is not enough to contaminate the paper. However, if the spurs aredeformed, their contact surface with the paper increases, causing more ink to adhereto each spur. Since the spur cleaner is unable to wipe off all the ink, a line of dottedink may contaminate the printed paper.

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Spurs

Figure 2-4 Spurs

Figure 2-3 Transportation Precautions

Page 34: Canon BJC-3000 Service Manual

2.2.5 Feed gear section precautionsDo not touch the gears of the paper feed unit, particularly the feed drive gear and thefeed roller gear, during disassembly/reassembly. Even a minute scratch on the gearsmay result in irregular paper-feed during high-resolution printing.

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Figure 2-5 Feed Gear Section Precautions

Feed Roller Gear

Feed Drive Gear

Page 35: Canon BJC-3000 Service Manual

2.3 Disassembling and Reassembling the PrinterPrecautions during disassembly/reassembly are given below. Refer to the Parts Catalogfor the disassembly procedures. In the Parts Catalog, illustration numbers are in theorder of disassembly.

2.3.1 Carriage lock releaseWhen the printer is properly turned off with a cartridge installed in the carriage, thecarriage is locked in the carriage capping position.When the printer can be turned on normally, the carriage will be unlocked. However,when the printer does not operate properly, it may be necessary to unlock the carriagemanually. The carriage lock can be released by removing the cartridge and, whilepressing the lever of the purge unit, moving the carriage toward the left.

2.3.2 Removing tap screwsThe printer unit and the base are attached with tap screws. Mold scrap from thetapping process may still be adhered to removed screws. Using those screws as-is maystrip screw threads on the mold side. When reusing screws, remove the mold scrapcompletely or use a new screw.

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Figure 2-6 Carriage Lock Release

Page 36: Canon BJC-3000 Service Manual

2.3.3 Reattaching and removing the upper cover unitProcedures to reattach the upper cover unit are shown below:1) Assemble the back part of the upper cover unit.2) Assemble the claw on the front side.To remove the cover, follow the procedures in reverse order.

2.3.4 Removing the printer unitProcedures to remove the printer unit are shown below:1) Remove the screws which fasten the printer unit to the bottom case.2) Release the 2 claws on the bottom case on the back side of the printer unit (Arrows

1 and 2).3) Holding the handles on both sides of the printer, shift and raise the printer unit as

by Arrow 3.

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2

1

Figure 2-7 Reattaching and Removing the Upper Cover Unit

Figure 2-8 Removing the Printer Unit

1

2

3

3

Screw

Page 37: Canon BJC-3000 Service Manual

2.3.5 Removing the pressure roller unitTo remove the pressure-roller unit, release the three claws in the order shown in thefigure, and pull to the back side of the printer unit and remove.Claws can be undone with ease when removed from the left side of the printer.

2.3.6 Position of spurs in the spur base unitThe positions of spurs on the spur base unit are shown below (seen from the bottom,from which the spurs will be re-installed).Re-install the spurs in the correct position if they are accidentally dislocated.

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Figure 2-9 Removing the Pressure Roller Unit

Figure 2-10 Position of Spurs in the Spur Base Unit (Bottom View)

Position of spurs

Position of spurs

Page 38: Canon BJC-3000 Service Manual

2.3.7 Removing the ASF unitThe ASF unit is installed with the ASF drive gear and the pick-up roller matched inphase. When the ASF unit is removed from the printer frame, the ASF gear must beadjusted.The fixing screws are painted red so that they are not loosened by mistake.If the screws are loosened, adjust the gear position by following the instructions in2.5.5 When the ASF gear initial position adjustment is required (Page 2-15).

2.3.8 Removing the head gap adjustment unitThe head gap adjustment boards are fixed to the printer frame and adjust the headgap between the nozzle head of the BJ cartridge and the platen to ensure highprinting quality. When the fixing screws attaching the head gap adjustment boards tothe printer frame have been loosened, it is necessary to adjust the head gap.The fixing screws are painted red so that they are not loosened by mistake.If the screws are loosened by mistake, adjust the head gap by following theinstructions in 2.5.6 When the head gap needs adjustment (Page 2-16).

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Figure 2-12 Head Gap Adjustment Board

L

Head Gap Adjustment Board

Head Gap Adjustment Board

Figure 2-11 Removing the ASF Unit

Fixing Screw

Fixing ScrewASF Unit

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2.4 Grease ApplicationThis printer requires only 1 type of grease, MOLYKOTE PG-641 (CK-0562).The points to apply the grease are shown below.Use the flat brush to apply grease evenly.Refer to the Parts Catalog for disassembly/reassembly procedures.

Make sure that grease does not contact the wiper or the head cap.

Figure 2-13 Grease Application Points

CAUTION

Carriage Shaft Sliding Surface(apply the proper amount of greaseso as not to drop)Approx. 200mg (Molykote PG-641)

Carriage Guide Frame Back Surface(apply a thin coat of grease over the entire surface)Approx. 200mg (Molykote PG-641)

Feed Roller Sliding Surface(3 locations at the back of the platen)Approx. 14mg each (Molykote PG-641)

Cam Sliding SurfaceApprox. 27mg (Molykote PG-641)

Pick-up Roller Sliding SurfaceApprox. 7mg (Molykote PG-641)

Page 40: Canon BJC-3000 Service Manual

Part 2: Maintenance BJC-3000

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2.5 Adjustments and Settings after Disassembly/Reassembly2.5.1 List of adjustment items(Where adjustments are required/points/tools)

(1) User-levelRequired Adjustment Points Time ToolsBJ cartridge BJ cartridge print position 2 minutes One sheet of A4/LTR-sized

adjustment paper

(2) Service Personnel-level

Required whenReinstallingthe ASFReinstallingthe idler pulleyReplacing thelogic boardand the wasteink absorberRemoving andreplacingparts relatedto thecarriageLoosening thescrews fixingthe head-to-paperdistance

Adjustment PointsInitial positions of the ASFgear and the purge unitBelt tension

EEPROM setting

BJ cartridge print positionadjustment

Head gap

Time1 minute

1 minute

1 minute

2 minutes

5 minutes

Tools

Tension spring

None

One sheet of A4/LTR-sizedpaper

Gap gauge

Page 41: Canon BJC-3000 Service Manual

2.5.2 When adjustment of the print head position is requiredWhen replacing the print head, good print quality may not be obtainable due tochanges in the dot placement points caused by the individual differences and theinstallation state of the BJ cartridge. To prevent this misalignment, use the printerdriver utility to conduct the automatic head position adjustment after the BJ cartridgeis installed. Set a sheet of A4/LTR-sized plain paper and perform the head positionadjustment pattern in [Test print] in the printer driver's [Maintenance].

Be sure to set A4/LTR-sized paper in the ASF before printing the headposition adjustment pattern. Using printing paper smaller than theprinting area of the data when performing the head position adjustmentprint will contaminate the platen with ink.

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(B1) -6 -5 -4 -3 -2 -1

-1 +10

-1 +10

0 +1 +2 +3 +4 +5 +6 +7-7

(B2)

(B1)

(B2)

-6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7-7

CAUTION

Figure 2-14 Print Position Adjustment Patterns

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2.5.3 When EEPROM setting is requiredReplacing the control board and the waste ink absorber requires resetting theEEPROM, setting the model, and confirmation with the test printout.The EEPROM (IC502) keeps track of data that is native to the machine, including thewaste ink amount and the model settings.Refer to Part 3: 2.1 Service Mode Operations (Page 3-8) for the operation procedures.

(1) After Control Board ReplacementWhen replacing the control board, the waste ink absorber must also be replaced ifthe waste ink amount exceeds 7%. Also, the EEPROM needs to be reset and modelsetting must be performed.Confirmation of the waste ink amount can be carried out with the service/factorytest print before replacing the control board, or by visually checking the waste inkabsorber.The memory data for the replacement control board (EEPROM) is not defined.If the EEPROM is not reset, the waste ink level may exceed the waste ink absorbercapacity without causing the waste ink full error.

(2) After Waste Ink Absorber ReplacementReset the EEPROM's total waste ink amount to zero.

After the EEPROM is reset, the data it contained cannot be confirmed withthe test printout. Be sure to check the stored data before resetting theEEPROM.When the stored data is reset, the various settings, such as the total countof sheets passed, and the total waste ink amount will be reset, however,the model setting will remain.Data on the EEPROM before replacement, including various settings andthe total waste ink amount, cannot be written to the new EEPROM.

When the waste ink-full error occurs, it can be assumed that the printerhas printed more sheets than its service life called for. However, thisdepends on how many times the power has been turned on/off, thecartridge has been replaced (the number of times the front cover isopened), and the usage conditions.

2.5.4 When the carriage belt tension needs adjustmentWhen tension on the carriage belt has been loosened, for example, to remove thecarriage, the carriage belt tension needs to be adjusted.Use the tension spring tool (QY9-0043) when fixing the pulley assembly beforetightening the screws. Remove the tension spring after the screws are fixed.

NOTE

Figure 2-15 Carriage Belt Tension Adjustment

Fixing ScrewsTension Spring

Idler Pulley

CAUTION

Page 43: Canon BJC-3000 Service Manual

2.5.5 When the ASF gear initial position adjustment is requiredWhen installing the ASF, the ASF gear initial position adjustment must be executed tomatch phase with the purge unit's ASF drive gear, which is the transmission source ofthe ASF drive, and the ASF gear.

Preparing for the Adjustment:Make sure that the purge unit's ASF drive gear is in the initial position whenassembling. If it is in the initial position, assemble the printer with the ASF unitremoved, and Procedures 1) through 3) are not necessary. If it is not in the initialposition, follow the adjustment procedures described below.1) Manually rotate the ASF drive gear slowly in the direction of the arrow to move it to

the initial position.2) Stop rotating the gear until a click can be felt (where the rotation stops).

(To confirm the position, gently move the ASF drive gear vertically with yourfingers. Make sure that the gear is at the position where click can be felt.)

3) If the gear has passed the click position, rotate the gear in the arrow's direction toreturn to the correct position.

Adjustment Procedures1) Rotate the pick-up roller to place the ASF unit's cam and the mark in the position

shown in Figure 2-17.2) Hold the gear still with your fingers and fix the ASF unit to the printer chassis by

screw. Align the projection of the ASF gear with the indention of the ASF drive gear.Placing the hooks on the upper side of the ASF and slowly swinging the ASF downwill ease the installation.

3) Fix the ASF unit to the printer chassis with screws to keep the adjusted gearposition.

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ASF Drive Gear

Cam

Mark

MarkMark

Mark

ProjectionIndention

Figure 2-16 ASF Drive Gear Initial Position

Figure 2-17 ASF Gear Initial Position Adjustment

Page 44: Canon BJC-3000 Service Manual

2.5.6 When the head gap needs adjustmentThe head gap needs to be adjusted when the screws fixing the head gap adjustmentboards to the printer frame have been removed or loosened.

Preparing for the Adjustment1) Remove the upper cover unit and the bottom case. (Or, assemble the upper cover

unit and the bottom case to the point they are ready to be installed)2) Remove the paper selector lever spring and the shaft clips on the left and right, and

reinstall the bottom case.3) Loosen the red fixing screws on both sides of the printer chassis by a half-turn

from the fixed position.4) Lower the paper selector lever to the thick paper position.

Make sure that the gap gauge is not deformed and no foreign matter isattached to the gap gauge or the platen before performing the adjustment.

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CAUTION

Figure 2-18 Head Gap Adjustment 1

Fixing Screw(Red)

Fixing Screw(Red)

Head GapAdjustmentBoard (Right)

Head Gap AdjustmentBoard (Left)

Shaft Clip

Black BJ CartridgePaper Selector Lever

Carriage Belt

Paper Selector Lever Spring

Plain Paper PositionThick Paper Position

Page 45: Canon BJC-3000 Service Manual

Adjustment Procedures1) Place the gap gauge (QY9-0054) in Position A1.2) Move the carriage belt manually to bring the carriage to Position A2. Align the

right edge of the carriage with the bottom case's rib.3) Install a black BJ cartridge with no ink tank in the carriage.4) Move the paper selector lever up and down 2 or 3 times, and then, with the lever

raised in the plain paper position, tighten the right fixing screw.5) Remove the black BJ cartridge.6) Set the gap gauge in Position B1.7) Lower the paper selector lever to the thick paper position. (down)8) Move the carriage belt manually and bring the carriage to Position B2. Align the

left edge of the carriage with the edge of the ink sensor's cover.9) Install a black BJ cartridge with no ink tank in the carriage.10) Move the paper selector lever up and down 2 or 3 times, and then, with the lever

raised in the plain paper position, tighten the left fixing screw.11) Remove the black BJ cartridge.12) Loosen the right fixing screw by a half-turn, and execute procedures 1 through 5

again to complete the adjustment.

Remove the bottom case again to attach the paper separator lever spring and theshaft clips on both sides.

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Figure 2-19 Head Gap Adjustment 2

Position A1 Position A2

Position B1 Position B2

QY9-0054

QY9-0054QY9-0054

QY9-0054

Align the carriage's right edge

with the bottom case's rib.

Align the carriage's left edge with the

ink sensor's cover

Page 46: Canon BJC-3000 Service Manual

3. VERIFYING OPERATIONS AFTER DISASSEMBLY/REASSEMBLY

3.1 MethodsTo confirm the operation of the printer after disassembly/reassembly, follow theprocedures below:

Service/Factory Test PrintConfirms the normal printing. Refer to Part 3: 2.1 Service Mode Operations (Page 3-8).

If the control board or the waste ink absorber have been replaced, the followingconfirmations must be made in addition:

Replacement of the Control Board ROM version/machine name is to be correct onthe service/factory test printout, and theamount of sheets passed and the total wasteink absorbed are to be cleared. The nozzlecheck pattern can be printed using the printerdriver.

Replacement of the Waste Ink Absorber Total amount of the waste ink absorbed is tobe cleared on the service/factory test printout.

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4. TRANSPORTING THE PRINTER

To prevent ink leakage and defective printing due to dried nozzles, keep the BJ cartridge(with ink tanks installed) stored in the BJ cartridge container when carrying ortransporting the printer.Fix the carriage in the cartridge replacement position with tape for transportation.

4.1 Preparation for TransportationPrepare for transportation by following the instructions described below:1) Open the front cover while the power is turned on. The carriage will move to the

cartridge replacement position.2) Remove the cartridge from the carriage and put it in the container.3) Turn off the printer by pressing the POWER button.4) Disconnect the interface cable.5) Remove the AC power plug from the outlet.6) Fix the carriage in the cartridge replacement position with tapes.

Fix the cartridge lock lever with tapes as well.7) Close the front cover.8) Pack the printer in its' original packaging. If the original packaging is not available,

pack the printer in sufficient shock-absorbing material.

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Figure 2-20 Transporting the Printer

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Page3 - 1 1. FUNCTIONS RELATED TO PRINTER OPERATION3 - 1 1.1 Status Indications3 - 5 1.2 Operations from the Computer3 - 6 1.3 Operations from the Printer3 - 8 2. SERVICE FUNCTIONS3 - 8 2.1 Service Mode Operations3 - 9 2.2 Service/Factory Test Print3 - 10 2.3 EEPROM Information Print3 - 11 2.4 Resetting the EEPROM3 - 11 2.5 Model Settings with EEPROM3 - 11 2.6 Ink Presence Check3 - 11 2.7 Power Off/Carriage Lock

Part 3

OPERATION

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1. FUNCTIONS RELATED TO PRINTER OPERATION

This printer has built-in functions to provide status indications, operation from thecomputer, and operation from the printer itself.

1.1 Status IndicationsThe indicator shows the status of the printer. In particular, errors are indicated on theprinter itself, by the combination of blinks in orange and in green.

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POWER Button

Indicator

RESUME Button

Figure 3-1 Operation Panel

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1.1.1 Status indications by the LEDStatus indications by the LED are described below.

Indicator Status StatusGreen (lit) Powered-onGreen (blinking) Power-on in progress, power-off in progress, resetting,

cleaning, test printout in progress, front cover open, printoutin progress.

Light off Powered-off

Errors:Recoverable by UsersThe indicator blinks in orange the number of times that corresponds to the error type,followed by an extended blink in green. This procedure is repeated.Unrecoverable by UsersThe indicator blinks alternately in orange and in green the number of times thatcorresponds to the error type, followed by an extended blink in green. This procedureis repeated.

TABLE 3-1 STATUS INDICATIONS BY THE LED

Error Conditions Indicator Blinks Error Codes* Reference Pages[Recoverable by Users]

Paper feed error 2 times in orange ... Page 4-12

Paper jam error 3 times in orange ... Page 4-12

Ink out error 4 times in orange ... Page 4-14

Mis-installed Cartridge error 5 times in orange ... Page 4-15

No cartridge error 6 times in orange ... Page 4-15

Cartridge error 7 times in orange ... Page 4-15

Waste ink warning** 8 times in orange ... Page 4-5

[Unrecoverable by Users]ROM error 1 time in orange/green ... Page 4-5

RAM error 2 times in orange/green ... Page 4-5

EEPROM error 3 times in orange/green 6800 Page 4-5

Home position error 4 times in orange/green 5100 Page 4-6

Temperature sensor error 5 times in orange/green 5400 Page 4-5

Waste ink full error 6 times in orange/green 5B00 Page 4-5

Head temperature error 7 times in orange/green 5200 Page 4-9

Head temperature sensor error 8 times in orange/green 5200 Page 4-9

Cartridge displaced error 9 times in orange/green 5600 Page 4-10

ASF sensor error 10 times in orange/green 5700 Page 4-11

[Internal Error]

Ink sensor error*** None ... Page 4-16* : Error codes are displayed on the computer. When the printer is connected to iMac or

Power Macintosh G3, "D" or "M" is prefixed to an error code.** : Waste ink warning can be canceled by pressing the RESUME button.*** : Internal errors are not displayed. Errors can be confirmed with Part 3: 2.3 EEPROM

Information Print. (Page 3-10).

Page 53: Canon BJC-3000 Service Manual

1.1.2 Details of error conditionsRecoverable by Users1. Paper feed error:

Paper cannot be fed even after paper-feed operation is performed.2. Paper jam error:

Paper cannot be ejected even after performing the ejection operation for 23 inches.3. Ink out error:

Ink in the applicable ink tank is empty within the ink tank and sponge part.4. Mis-installed cartridge error:

The installed cartridge (BJ cartridge or scanner cartridge) is not for the intendedprinting or scanning operation.

5. No Cartridge error:Cartridge is not installed.

6. Cartridge error:Cartridge is defective.

7. Waste ink warning:The total waste ink amount (stored in EEPROM) exceeds 95% of the definedcapacity.

Unrecoverable by Users8. ROM error:

ROM checking during initialization is NG.9. RAM error:

RAM checking during initialization is NG.10. EEPROM error:

Writing to EEPROM has failed11. Home position error:

Irregular home position sensor (broken circuit), or the home position of the carriagecannot be detected.

12. Temperature sensor error:The temperature sensor on the control board (TH501) is irregular (broken circuit,etc.).

13. Waste ink full error:The total waste ink amount (stored in EEPROM) exceeds the defined capacity(100%).

14. Head temperature error:The temperature in the BJ cartridge is irregular. This error invariably occurs beforehead temperature sensor error.

15. Head temperature sensor error:The temperature sensor of the BJ cartridge head is irregular.

16. Cartridge displaced error:The printer cannot detect the cartridge when the carriage is out of the cartridgereplacement position.

17. ASF sensor error:The pick-up roller does not rotate during sheet-feed operation, or the pick-up rollerflag cannot be detected by the pick-up roller sensor.

18. Ink sensor error:Ink is detected to be present even when there is none during the initial ink sensorcheck. The ink detection operation is only conducted at AC power on, and ink in the inktank is invariably detected to be present.

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Page 54: Canon BJC-3000 Service Manual

1.1.3 BJ status monitorThe BJ status monitor indicates the status of the printer and printjob progress. It alsoenables the user to cancel printing operations.

(1) Major Functions of the BJ Status Monitor1) Displays the present printer status and printjob progress with diagrams and

messages, in real time.2) Displays the types of error and simple recovery methods.3) Displays the type of BJ cartridge installed and ink out warnings with names and

icons.4) Cancels the printjob in progress.

(2) Items Indicated on the BJ Status Monitor1) Printer name:2) Document name:3) Status: (Error codes and simple measures also appears during error)4) Printout starting date and time:5) Progress status:6) Number of pages printed:7) Cancel printout:8) Installed cartridge: (type of BJ cartridge and the ink-out warnings are indicated

with icons)

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Figure 3-2 Status Monitor (Sample)

Page 55: Canon BJC-3000 Service Manual

1.2 Operations from the ComputerThe functions of this printer can be set up using the printer driver.

1.2.1 Function settings using the printer driverThe following items can be set up and performed with the driver's Maintenancesheets:1) Cleaning2) Head refreshing3) Pick-up roller cleaning4) Nozzle check pattern print5) Head position adjustment6) Power off7) Automatic power settings8) Open status monitor9) Custom settings

· Set the printer to ECP mode (factory default: disabled)· High-speed printing (factory default: enabled): Printer response time (ACKNLG)

changes from 4ms to 0.9ms.· Pause page (factory default: disabled)· Pause scan (factory default: disabled)

<<User-specific special menu (user-specific and service modes)>>Selecting Custom Setting while pressing the Shift key will display the user-specificspecial menu.

· Economy cleaning (disabled by default)Disables the cleaning operations performed during the initial power-on after the ACpower input. This reduces the amount of ink consumed during service, or when theprinter is connected to the computer's interlocking power. However, this function isdisabled if at least 72 hours has lapsed from AC power input to power-on.

· Smear control (enabled by default)Disables the smear control performed to prevent ink smearing during high-dutyprinting on plain paper using the black BJ cartridge. By disabling the smear-control and removing the ejected sheets one by one, throughput increases.

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User-Specific Special Menu

Figure 3-3 Printer Driver Utility (Sample)

Page 56: Canon BJC-3000 Service Manual

1.3 Operations from the PrinterThis printer has offline operations which can be performed independent of thecomputer.Press and hold the RESUME button while the power is turned on. Release the RESUMEbutton after the green indicator has blinked the appropriate number of times to start thespecified operation.

Actions Indicator Waver Frequency NoteCleaning 1 time ---Nozzle check pattern print 2 times Completed after printoutRoller cleaning 3 times Ejects one cleaning sheet--- 4 times No action

1.3.1 CleaningWhile the power is turned on, press and hold the RESUME button and release it afterthe green indicator has blinked once to execute the cleaning action. This can also beperformed from the printer driver [Maintenance] by connecting the printer to acomputer.

1.3.2 Nozzle check pattern printWhile the power is turned on, press and hold the RESUME button and release it afterthe green indicator has blinked twice to execute the nozzle check pattern print. In theevent that print defects appear, perform cleaning operations on the BJ cartridge. Ifprint quality does not improve, even after the cartridge is cleaned five times, replacethe BJ cartridge.

The nozzle check pattern print requires A4/LTR-size paper.Using smaller sized paper will result in parts of the printout being printeddirectly on the platen.

To cancel the test print, press the POWER button. The printer will power offafter ejecting the test print.

1.3.3 Roller cleaning While the power is turned on, press and hold the RESUME button and release it afterthe green indicator blinks three times to execute the roller cleaning. It ejects thecleaning sheet set in the auto sheet feeder and cleans paper dust from the pick-uproller and paper-feed roller.

Part 3: Operation BJC-3000

3-6

CAUTION

NOTE

Page 57: Canon BJC-3000 Service Manual

3-7

BJC-3000 Part 3: Operation

Op

eration

g

Printed with the first nozzle.

Printed with the 48th nozzle.

180 dpi bi-directional

360 dpi bi-directional

Small drop

Large drop

Yellow 48th nozzleMagenta 48th nozzleCyan 48th nozzleBlack 48th nozzle

Figure 3-4 Nozzle Check Pattern Print (Color Sample)

Page 58: Canon BJC-3000 Service Manual

2. SERVICE FUNCTIONS

This printer provides a service mode to output a test printout, to set up and confirm theservice. Button operation is used to switch to this mode.

2.1 Service Mode Operations1) When the power is turned off, while holding down the RESUME button, press and

hold the POWER button. The green indicator will light up.2) While holding down the POWER button, release the RESUME button. Then double-click

the RESUME button and release the POWER button.(The indicator blinks in orange/green every time the RESUME button is pressed.)

3) The green indicator blinks while initial operations are in progress. When theindicator lights (stops blinking), press the RESUME button to select one of thefollowings.(The indicator blinks in orange/green every time the RESUME button is pressed.)

Press Indicator Functions0 times Lights in Green Service/factory test print1 time Lights in Orange EEPROM information print2 times Lights in Green EEPROM initialization (Clears the settings to the factory

default, except the model settings)3 times Lights in Orange Waste ink counter reset4 times Lights in Green Model setting *: for details, see below5 times Lights in Orange Ink presence check; Readout data print6 times Lights in Orange Power off/carriage lockor more

4) Execute the function you have selected by pressing the POWER button. The indicatorwill light in green, and the operation will be executed.(The printer will turn off after the operation has completed.)

* : If Model setting is selected, the RESUME button is to be pressed the appropriatenumber of times shown below.(The green indicator blinks during the initial operation. The indicator will light inorange/green every time the RESUME button is pressed.)

Press Indicator Model0 time Lights in Green BJ F3001 time Lights in Orange BJC-30002 times --- Reserved (setting will not change).or more

After making your selection, press the POWER button to enable the new setting.(The printer will turn off when the operation is completed.)

Be sure to install a BJ cartridge prior to operations in the service mode, asit is not possible to enter service mode otherwise. Confirm the modelsettings with the service/factory test print if they have been changed.

Part 3: Operation BJC-3000

3-8

CAUTION

Page 59: Canon BJC-3000 Service Manual

2.2 Service/Factory Test PrintIn the service/factory test print, the control ROM version, model setting, total numberof pages passed with each cartridge, and total amount of waste ink are indicated in theheader.

* : USB Serial NumberA USB serial number will be assigned, in conformance with USB standards, so thateach printer can be identified when multiple printers are connected to a hostcomputer via USB interface.A unique value is recorded in the EEPROM when the control board is manufactured.The USB serial number recorded in the EEPROM will not be cleared even when theEEPROM is reset. Also, it cannot be overwritten with any value.

3-9

BJC-3000 Part 3: Operation

Op

eration

g

Installed cartridge

Model nameTotal number of pages passed with the Color BJcartridge

ROM version

Total number of pages passed with the Photo BJcartridge

Total waste ink amount (the amount of ink absorbed bythe waste ink absorber in %)

Serial number when using USB*

Not usedTotal number of pages passed with the Black BJcartridge

Total number of pagespassed with the Scannercartridge

ROM Ver VX.XX BJC-3000 Use Head <BC-XX> HeadTemp0=XXX.X HeadTemp1=XXX.X EnvironmentTemp=XXX.X Bk=XXXXX C1=XXXXX Ph=XXXXX Sc=XXXXX ScC1=XXXXXFactory Area=XX XX XX XX XX XX XX XX LostInkCount =XX.X% Destination =XX USBSerialNo=(XXXXXX)

Figure 3-5 Service/Factory Test Printout (Sample)

Page 60: Canon BJC-3000 Service Manual

2.3 EEPROM Information PrintThe EEPROM records various settings, the data on the total number of sheets passedwith the Black/Color/Photo BJ cartridges and Scanner cartridge, the total waste inkamount, and data on the past three user-unrecoverable errors. The EEPROM datarecorded in the EEPROM will be printed out in hexadecimal dump format. The datarecorded in the EEPROM may serve as a reference for how much the printer has beenused.

Part 3: Operation BJC-3000

3-10

The error records record the last three user-unrecoverable errors, except for ROM/RAM errors,

with the most recent being Error Record 1. Error codes in ASCII are shown below.

ERROR Error Code In ASCII

Printer Driver or (EEPROM Data Printout)

Status Monitor

EEPROM error 6800 36 38 30 30

Home position error 5100 35 31 30 30

Temperature sensor error 5400 35 34 30 30

Waste ink full error 5B00 35 42 30 30

Head temperature error 5200 35 32 30 30

Head temperature sensor error 5200 35 32 30 30

Cartridge displaced error 5600 35 36 30 30

Ink sensor error ... 35 39 31 30

ASF sensor error 5700 35 37 30 30

+0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F20 03 0B 00 02 06 00 00 80 BA 0B 00 00 00 00 00C8 AE 11 09 78 8F 07 23 18 BD D2 20 D2 C4 52 2000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 01 00 00 02 00 00 0000 00 00 00 92 00 00 00 C8 00 00 00 C4 04 00 00B8 07 00 00 11 00 00 00 00 00 07 00 00 00 00 0000 00 02 00 00 00 00 00 01 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 00 00 00 C1 00 00 003C 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 00 31 30 48 45 54 3300 00 00 00 F0 F1 68 81 9E 9F 94 53 F6 70 8C 57EC 87 8C EE 00 00 00 00 E6 E3 EA 12 1C F3 11 9500 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0000 00 00 00 00 00 00 00 00 00 51 41 01 00 97 15

- EEPROM Information <Hex.> -Address00000000000000100000002000000030000000400000005000000060000000700000008000000090000000A0000000B0000000C0000000D0000000E0000000F0

Error Record 1

Error Record 2

Error Record 3

Figure 3-6 EEPROM Information Print (Sample)

Page 61: Canon BJC-3000 Service Manual

2.4 Resetting the EEPROMThe EEPROM records various settings, the data on the total number of sheets passedwith the Black/Color/Photo BJ cartridges and Scanner cartridge, the total waste inkamount, and data on the last three user-unrecoverable errors. The printer detects"waste ink full" with the total waste ink amount recorded in the EEPROM. When thewaste ink absorber is replaced, the data for the total waste ink amount must be reset.Also, when the control board is replaced, the EEPROM of the new control board mustbe reset and the waste ink absorber replaced.

2.5 Model Settings with EEPROMThe control board of this printer is used in common with other models of Canonprinters. When the control board is replaced, the initial data must be set to correspondwith the machine. After setting the model, perform the service/factory test print to confirm the settings.

2.6 Ink Presence CheckThe printer will scan the carriage to detect the amount of ink remaining in the ink tank,and print the result. The operation of the ink sensor can be verified with this function.1) Install an empty ink tank into the BJ cartridge.2) Using the Ink Presence Check function, printout the result.3) Confirm that the value of "ExistInk" is "0" for the ink tank that is empty.

2.7 Power Off/Carriage LockThe printer will move the carriage to the home position, lock the carriage, and turnitself off, regardless of the presence/absence of a BJ cartridge in the carriage.

3-11

BJC-3000 Part 3: Operation

Op

eration

g

ExistInkY=1 EsistInkM=1 ExistInkc=1 ExistInkm=1 ExistInkc=1 ExistInkK=103DF,03DF,03EF,0309,0309,033F

Photo Cyan ink tankPhoto Magenta ink tank

Black ink tankMagenta ink tank

Cyan ink tankYellow ink tank

Figure 3-7 Ink Check

Page 62: Canon BJC-3000 Service Manual

Part 3: Operation BJC-3000

3-12

This page intentionally left blank.

Page 63: Canon BJC-3000 Service Manual

Page4 - 1 1. TROUBLESHOOTING BY ERROR INDICATIONS4 - 1 1.1 Initial Flow Chart4 - 4 1.2 List of Errors (Indicator/error codes)4 - 5 1.3 Troubleshooting by Error Indications4 - 17 2. TROUBLESHOOTING BY SYMPTOMS4 - 17 2.1 Troubleshooting by Symptoms

Part 4

TROUBLESHOOTING

Page 64: Canon BJC-3000 Service Manual
Page 65: Canon BJC-3000 Service Manual

1. TROUBLESHOOTING BY ERROR INDICATIONS

1.1 Initial Flow Chart

4-1

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

Connect the AC power

Power on

EEPROM read

DRAM check

ROM check

MPU and printer-controller initial check

Ink sensor check/wasteink check/temperaturesensor (TH501) check

Power input

Power on with the POWER button

Indicator blinks

NextPage

Ink sensor errorerror not displayed

(see Page 4-4)

Page 66: Canon BJC-3000 Service Manual

Part 4: Troubleshooting BJC-3000

4-2

Error check

Home position check

PreviousPage

NextPage

EEPROM error

ROM error*

RAM error*

Waste ink full error

Temperature sensor error

Yes

NoOK?

Yes

NoOK?

Head temperature error

NoOK?

No paper

Paper presentPaper check

No

YesPaper present?

Paper eject operation

Paper jam error

· three orange/green blinks, and onelong green blink, repeated(see Page 4-4)

· three orange blinks, one long green blink,repeated (see Page 4-4)

Carriage lock release

Check for paper insidethe printer

Head temperaturesensor check

Home position error

Head temperature sensorerror

· seven orange/green blinks, and onelong green blink, repeated(see Page 4-4)

· five orange/green blinks, and onelong green blink, repeated(see Page 4-4)

· six orange/green blinks, and one longgreen blink, repeated (see Page 4-4)

· two orange blinks with an interval,repeated (see Page 4-4)

· one orange blink, with an interval,repeated (see Page 4-4)

· eight orange/green blinks, and onelong green blink, repeated(see Page 4-4)

· four orange/green blinks, and onelong green blink, repeated(see Page 4-4)

· Is there paper inside the printer ?

* : ROM/RAM errors are displayed as described aboveonly during initialization.

Yes

Page 67: Canon BJC-3000 Service Manual

4-3

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

· Cartridge installed· Cartridge not recognized· Cartridge not installed

properlyCover-open check

Closed

Opened

I/F busy cancel

Open/close?

Move the carriage to thecartridge replacementposition

· seven orange blinks, one long greenblink, repeated (see Page 4-4)

BJ***********

The open/close status of the frontcover will be detected.

BJ cartridge check

Yes

NoOK?

Cleaning

· five orange blinks, one long greenblink, repeated (see Page 4-4)

· six orange blinks, one long green blink,repeated (see Page 4-4)

Misinstalled cartridge error

No cartridge error

PreviousPage

ASF sensor check

Yes

NoOK (on)?

· ten orange/green blinks, and one longgreen blink, repeated (see Page 4-4)

ASF sensor error

Cartridge error

I/F busy cancel

Ink sensor check

OK

Ink sensor error

END

Yes

No

Page 68: Canon BJC-3000 Service Manual

1.2 List of Errors (Indicator/error codes)1) Recoverable by UsersThe indicator blinks in orange the number of times for that type of error, then it blinksin green. This procedure is repeated.2) Unrecoverable by UsersThe indicator blinks alternately in orange and in green the number of times for thattype of error (orange and green blinking alternately), then it blinks long in green. Theprocedure is repeated.

Part 4: Troubleshooting BJC-3000

4-4

TABLE 4-1 ERROR DISPLAY

Error Conditions Indicator Blinks Error Codes* Reference Pages[Recoverable by Users]

Paper feed error 2 times in orange ... Page 4-12

Paper jam error 3 times in orange ... Page 4-12

Ink out error 4 times in orange ... Page 4-14

Misinstalled cartridge error 5 times in orange ... Page 4-15

No cartridge error 6 times in orange ... Page 4-15

Cartridge error 7 times in orange ... Page 4-15

Waste ink warning** 8 times in orange ... Page 4-5

[Unrecoverable by Users]ROM error 1 time in orange/green ... Page 4-5

RAM error 2 times in orange/green ... Page 4-5

EEPROM error 3 times in orange/green 6800 Page 4-5

Home position error 4 times in orange/green 5100 Page 4-6

Temperature sensor error 5 times in orange/green 5400 Page 4-5

Waste ink full error 6 times in orange/green 5B00 Page 4-5

Temperature error 7 times in orange/green 5200 Page 4-9

Head temperature sensor error 8 times in orange/green 5200 Page 4-9

Cartridge displaced error 9 times in orange/green 5600 Page 4-10

ASF sensor error 10 times in orange/green 5700 Page 4-11

[Internal Error]

Ink sensor error*** None ... Page 4-16* : Error codes are displayed on the computer. When the printer is connected to iMac or

Power Macintosh G3, "D" or "M" is prefixed to an error code.** : Waste ink warning can be canceled by pressing the RESUME button.*** : Internal errors are not displayed. Errors can be confirmed with Part 3: 2.3 EEPROM

Information Print. (Page 3-10).

Page 69: Canon BJC-3000 Service Manual

1.3 Troubleshooting by Error Indications

<Cause> Initial ROM data cannot be read<Suspected Parts> Control ROM<Measures> Replace the ROM or the control board

<Cause> RAM readout/write-on cannot be executed properly<Suspected Parts> DRAM, MPU and print controller<Measures> Replace the control board

<Cause> EEPROM readout cannot be executed properly<Suspected Parts> EEPROM, MPU and print controller<Measures> Replace the control board

In the event of ROM or RAM errors, errors may not be properly displayed.

<Cause> Thermistor is abnormal<Suspected Parts> Thermistor<Measures> Replace the control board

<Cause> The waste ink absorber's estimated waste ink amounthas reached 100% or 95%

<Suspected Parts> Waste ink absorber, control board<Measures> 1. Reset the EEPROM and replace the waste ink

absorber.2. Replace the control board

4-5

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

4. TemperatureSensor Error

5. Waste Ink FullError/Waste InkWarning

1. ROM Error

2. RAM Error

3. EEPROM Error

CAUTION

Page 70: Canon BJC-3000 Service Manual

<Cause> The home position cannot be detected by the homeposition sensor.

<Suspected Parts> Home position sensor, carriage motor, paperfeed motor, control board, carriage ribboncable, carriage board, DC cable

<Measures>

Part 4: Troubleshooting BJC-3000

4-6

Visual check

Yes

NoCorrect?

Replace the carriagemotor

Visual check of thecarriage unit operation

Repair/replace faultyparts

Yes

NoOK?

Yes

NoOK?

Power on with the coveropened

Carriage motor check

CN402Pin No.

1-32-4

Measuring points Normal Reading

Approx. 3.3

NextPage

Go toPage 4-8

(1)

Check for paper jams, wear/deterioration/dislocation of thecarriage belt, deformation of the carriage guide frame, scratching/bending of the guide shaft, etc.Move the carriage manually and check that it moves smoothlyand there is no abnormal noise or there is no major damage onthe carriage ribbon cable.

Check for the proper operation of the carriage unit, and thatno part is out of sync.

Disconnect the carriage motor cable fromthe control board to check.

1

4

6. Home PositionError

Page 71: Canon BJC-3000 Service Manual

4-7

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

Visual check ofcarriage lock release

Yes

NoCorrect?

Yes

No

1.Replace the carriageboard

2.Replace the carriageribbon cable

Released?

1.Replace the purge unit

Replace the paper feedmotor

Visually check that the carriage lock is released.

Visual check of the paperfeed section's operation

PreviousPage

Paper feed motor check

Yes

NoOK?

Go toPage 4-8

(1)

CN403Pin No.

1-32-4

Measuring points Normal Reading

Approx. 2.4

Disconnect the paper feed motorcable to check.

1

4

Page 72: Canon BJC-3000 Service Manual

Part 4: Troubleshooting BJC-3000

4-8

(1)

Replace the controlboard

Replace the AC

adapter

Yes

NoOK?

+24V output check · Check for +24V output during operation (CN401)

Replace the DC cable

GND

GND

+5V

+24V

Page 73: Canon BJC-3000 Service Manual

<Cause> The head temperature is abnormally high.The temperature on the head does not lower even afterthe head part is turned off.

<Suspected Parts> BJ cartridge, control board, empty ink tank.

<Measures>

4-9

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

7. Head TemperatureError/Head TemperatureSensor Error

Yes

NoError displayed?

The temperature of the BJ cartridge head maybe too high.

2.Replace the controlboard

Power on

Leave for a few minuteswith power turned off

Visual check of the inktank

Yes

NoInk present?

Is printing being conducted with an empty inktank ?

END1.Replace the BJ

cartridge

Replace the ink tank

Page 74: Canon BJC-3000 Service Manual

Part 4: Troubleshooting BJC-3000

4-10

<Cause> The cartridge is not installed correctly outside of thecartridge replacement position.

<Suspected Parts> Cartridge, control board, carriage board,carriage ribbon cable

<Measures>

8. CartridgeDisplaced Error

Reinstall the cartridge

END

Yes

NoError displayed?

2.Replace the controlboard

3.Replace the carriageribbon cable

4.Replace the carriageboard

1.Replace thecartridge

Page 75: Canon BJC-3000 Service Manual

<Cause> · The pick-up roller does not rotate.· The LF roller drive does not switch properly.

<Suspected Parts> Purge unit, control board, faulty ASF gearadjustment

<Measures>

4-11

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

9. ASF SensorError

required

Yes

NoOK?

Replace the pick-uproller

ASF gear positionadjustment

Yes

No

END

Error recurred ?

· ASF gear adjustment properly executed?· Remove the ASF gear and re-execute the adjustment.

2.Replace the controlboard

1.Replace the purgeunit

· Check for any cracks or chips on the pick-up rollersensor flag.

Visually check pick-uproller

See Part 2: 2.5.5 When the ASF gear initial positionadjustment is (Page 2-15)

Page 76: Canon BJC-3000 Service Manual

<Cause> · The paper-feed operation is executed but the paper isnot fed.

· The paper-eject operation is executed but the paper isnot ejected.

<Suspected Parts> Paper feed parts, paper end sensor, controlboard

<Measures>

Part 4: Troubleshooting BJC-3000

4-12

ts

board

Yes

No

Visual check of thepaper feed parts

Correct?

NextPage

Visually check for paper jams.Check for gear deformation, damage or chipping.Verify the paper selector lever setting.

See Part 1: 2.2.2 Paper type/setting (Page 1-4)

Check for any abnormalcontamination, wear, deteriorationof the pick-up roller's rubber ringor separation sheet, camdislocation, gear deformation ordamage, mylar damage, etc..

Repair/replace faulty parts

Power on with the coveropened

No

Yes

NoCorrect?

Auto sheet feeder unit check

Paper feed check Check for the proper paper feed from the auto sheet feeder whenthe pick-up roller rotates.

Yes

Correct?

Repair/replace faulty par

Replace the control

Paper feed partsoperation check

Check for the proper rotations of paper feed motor, pick-uproller, eject rollers, etc., during initialization.Any abnormal noise?Is the paper feed motor out of sync?

10. Paper FeedError/Paper Jam

Page 77: Canon BJC-3000 Service Manual

4-13

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

PreviousPage

END

Paper end sensor armcheck

Check with paper to verify that it moves smoothly.Check for deformation or damage.

Yes

NoCorrect?

Yes

NoCorrect?

Paper sensor check

Check the paper end sensor arm with paper while the power isturned on.

SensorOpenedClosed

Measuring pointsIC201Pin No.203

Normal ReadingLow level (with paper)High level (without paper)

Replace paper endsensor arm

Visual check of the ASFdrive gear parts in the

purge unit

Yes

NoCorrect?

Replace the purge unit

ASF gear positionadjustment See Part 2: 2.5.5 When the ASF gear initial position

adjustment is required (Page 2-15).

Check for any gear dislocation, missing cogs, parts damage anddeformation.

ASF Paper Feed Path

Paper

Pick-up Roller

Paper End Sensor

Pick-up RollerSensor Flag

Replace the controlboard

Page 78: Canon BJC-3000 Service Manual

<Cause> · Empty ink tank· Faulty EEPROM

<Suspected Parts> Ink tank, EEPROM

<Measures>

Part 4: Troubleshooting BJC-3000

4-14

Replace the ink sensor

Visually check the inktank installation

Yes

NoCorrect?

Install the ink tank

Visually check the inktank

Yes

NoAny ink?

Replace the ink tank

Is the ink tank empty ?

Replace the controlboard

11. Ink Out Error

Page 79: Canon BJC-3000 Service Manual

<Cause> · Cartridge is not recognized.· Cartridge is not installed.

<Suspected Parts> Cartridge, carriage board, control board,carriage ribbon cable, faulty contacts betweenthe cartridge and the cartridge interface.

<Measures>

4-15

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

· Is foreign matter on the contact section ?· Cartridge lock lever is in the locking position ?· No scratch or damage of the carriage ribbon cable, etc. ?

Visually check thecartridge installation

Yes

NoCorrect?

1. Replace the controlboard

Repair/replace theappropriate parts

Replace the cartridge

Reinstall the cartridge

Yes

No

2.Replace the carriageribbon cable

3.Replace the carriageboard

END

Error recurred ?

Yes

No

END

Error recurred ?

12. Cartridge Error/MisinstalledCartridge Error/No CartridgeError

Page 80: Canon BJC-3000 Service Manual

<Cause> Ink is detected to be present even when there is none.<Suspected Parts> Ink sensor, contorl board, ink tank.

* : Treated as an internal error; error information is not displayed.Can be checked with the EEPROM information print.

<Measures>

Part 4: Troubleshooting BJC-3000

4-16

Yes

NoError recurred ?

Turn the printer off and on again, awayfrom strong light (sunlight).

Pin No. 2-31-2

Measuring points Normal ReadingApprox.1.2 VApprox. 0V

Ink sensor check

Yes

NoCorrect?

Replace the ink sensor

END

Power the printer off/on

Visual check· Ink tank present?· Ink tank dislocated?· If so, install it properly.

Replace the controlboard

13

13. Ink SensorError*

Page 81: Canon BJC-3000 Service Manual

2. TROUBLESHOOTING BY SYMPTOMS

2.1 Troubleshooting by Symptoms

<Symptom> · The printer does not turn on even when the POWERbutton is pressed.

· The printer does not perform initialization even whenthe POWER button is pressed.

<Cause> Faulty AC adapter, control board, or DC cable.<Measures>

4-17

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

1.The Power DoesNot Turn On

Check the AC adapteroutput voltage (+5V/24V)

Yes

NoCorrect?

Replace the AC adapter

Replace the DC cable

Replace the controlboard

+5V+24V

GND

Page 82: Canon BJC-3000 Service Manual

<Symptom> · The printer does not print at all.· Printing stops midway.· Certain colors are not printed.

<Cause> · Faulty ink tank, BJ cartridge, or purge unit.· Orange cap/tape is on the head.

<Measures>

Part 4: Troubleshooting BJC-3000

4-18

2. Faulty Printing/No Printing

Yes

No

Replace the purge unit

2.Replace the BJcartridge

Cleaning

Nozzle check pattern

Print defects?

Yes

NoAny defects?Recurrence?

END

END

Execute cleaning five times.

See Part 3: 1.3.2 Nozzle check pattern print(Page 3-6).

Visual check Check that the orange cap or tape is not onthe BJ cartridge head.

1.Replace theappropriate ink tank

Page 83: Canon BJC-3000 Service Manual

<Symptom> · Blotches appear· Blank lines appear· Specified dots are not printed

<Cause> BJ cartridge, faulty BJ cartridge contacts, carriage ribboncable, purge unit, control board, carriage board, faulty inktank.

<Measures>

4-19

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

Yes

No

2.Replace the BJcartridge

Cleaning

Nozzle check pattern

Print defects?

Yes

NoProblem recurrence?

END

NextPage

Execute cleaning five times.

See Part 3: 1.3.2 Nozzle check pattern print(Page 3-6).

1.Replace theappropriate ink tank

END

3. Faulty Printing/Blank LinesAppear

Page 84: Canon BJC-3000 Service Manual

Part 4: Troubleshooting BJC-3000

4-20

1.Replace the carriageribbon cable

2.Replace the carriageboard

Yes

No

END

Correct?

3.Replace the controlboard

PreviousPage

Replace the purge unit

Page 85: Canon BJC-3000 Service Manual

4-21

BJC-3000 Part 4: Troubleshooting

Troubleshhotin

4. Faulty Printing/Other PrintingProblems

Symptom• Paper

contamination

• Spur marks appear

• Vertically-orientedlines aremis-aligned

Check ItemInk mist, etc., on the paper guideplate on the platen.Ink has adhered to the paper feedsection. (The paper is alreadycontaminated by the time itreaches the platen.)The spur tips are deformed.

The paper selector lever is not setin the appropriate position.Check for misalignment in thenozzle check pattern print.Grease application on the guideshaft.Carriage motor status

MeasuresClean with a soft moist cloth.

Disassemble and clean the paperfeed section with a soft moistcloth.Pass a few sheets.Replace the spur unit.

Set the lever to the specifiedposition.Readjust the print position.

Apply the appropriate amount inthe specified place.Replace the carriage motor.

Page 86: Canon BJC-3000 Service Manual

<Symptom> Error is not displayed even when the ink is empty.<Cause> No ink, faulty control board or ink sensor

<Measures>

Part 4: Troubleshooting BJC-3000

4-22

Visually check the inktank

Yes

No

Ink sensor check

Yes

NoCorrect?

Replace the ink sensor

No

YesCorrect?

Replace the BJcartridge

END

No ink tank, or ink tank is dislocated or empty ?Is there an ink tank ?Is it dislocated ?Is there ink ?Is there a problem with the ink tank ?

Replace the BJ cartridge with the correct one.

Pin No. 2-31-2

Measuring points Normal ReadingApprox. 1.2VApprox. 0V

Replace the controlboard

Problem?

END

13

5. No ErrorIndicationWhen There IsNo Ink

Page 87: Canon BJC-3000 Service Manual

Page5 - 1 1. TECHNICAL REFERENCE5 - 1 1.1 About the Paper Feed Section5 - 4 1.2 About the Purge Unit5 - 7 1.3 About the Electrical Section5 - 10 1.4 About the BJ Cartridge5 - 12 1.5 About the Scanner Cartridge5 - 15 2. CONNECTORS AND PIN LAYOUT5 - 15 2.1 Control Board5 - 19 2.2 Carriage Board5 - 20 2.3 BJ Cartridge5 - 21 2.4 Scanner Cartridge (Optional)5 - 22 2.5 AC Adapter5 - 22 2.6 DC Power Supply Cable5 - 23 2.7 Carriage Motor5 - 23 2.8 Paper Feed Motor5 - 23 2.9 Ink Sensor

Part 5

APPENDIX

Page 88: Canon BJC-3000 Service Manual
Page 89: Canon BJC-3000 Service Manual

1. TECHNICAL REFERENCE

1.1 About the Paper Feed Section1.1.1 Paper feed functions

In this printer, sheets are supplied automatically from the auto sheet feeder. The auto sheet feeder is driven by the paper feed motor, and paper stacked in thesheet feeder is picked up and fed automatically. Even envelopes can be fedautomatically without requiring that the paper type be selected with a mechanicalpaper selection lever, etc.When the paper is sensed by the photo interrupter type paper end sensor, it is fedautomatically by the paper feed roller until it reaches the print start position on theplaten.During printing, the paper is fed by the rotation of the paper feed roller.After printing, the paper is delivered by the eject roller.

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ASF Paper Feed Path

Paper

Paper End Sensor

Sensor Flag

Pressure Roller

Eject RollersPaper Feed Roller

Pick-up Roller

Spurs

Figure 5-1 Paper Feed Path

Page 90: Canon BJC-3000 Service Manual

1.1.2 Structure of the paper feed componentsThe paper feed of this printer can be divided into the paper pick-up section, paperfeed section, and paper delivery section, structurally.

a) Paper pick-up sectionIf the paper meets specifications, it can be fed without selecting the paper typemechanically. This printer therefore has no mechanical paper selection lever on theauto sheet feeder.When paper is stacked, the slanted ASF holds the paper to avoid misfeeding causedby paper bending.When printing starts, through the drive of the paper feed motor, the pick-up rollerstarts to rotate. The paper is loaded in the sheet feeder such that one corner of it issuppressed by the paper separator. When the pick-up roller rotates further, thepaper, with one corner held by the paper separator, is separated and fed to thepaper feed roller.When printing on resilient paper like envelopes, as the paper is stiffer than thereturn force of the paper separator’s spring, the paper separator is pressed down tofeed the paper.

b) Paper feed sectionPaper feeding during printing is controlled by the rotation of the paper feed roller.Paper is fed in increments of 1/720 inch.Between the pressure roller/paper feed roller and the spurs/eject roller, as the paperin pressed onto the platen, the head to paper distance is stabilized. After the cutsheets reach the print start position, they will be printed on over the platen.

c) Paper delivery sectionThis part is composed of the eject roller and spurs.To prevent contaminating the paper's printed surface, the sharp tips of the spurspress down on the printed side of the paper, onto the eject roller, and with the driveof the eject roller, paper delivery is performed.

Part 5: Appendix BJC-3000

5-2

Pick-up Roller Paper

Paper Separator

<Plain Paper Pick-Up> <Thick Paper Pick-Up>

Figure 5-2 Paper Pick-Up Mechanism

Page 91: Canon BJC-3000 Service Manual

1.1.3 Advanced paper feed functionTo improve the paper feed speed, this printer has an advanced paper feed function.With this function, when multiple pages of plain paper with a page length longer thanletter-sized paper, are printed in HS mode, the printer begins feeding of the next pagebefore ejection is completed.

1.1.4 Paper feed retry functionTo improve the paper feed capability, this printer has a paper-feed retry function. When paper feeding is detected to be improper (refer to items (a) and (b) describedbelow), the printer will reattempt paper feeding with this function. If proper paper feedcannot be realized after retrying once, the paper feed error will result. This function isperformed when (a) or (b) is fulfilled:(a) If no paper is sensed by the paper end sensor, paper pick-up operations will be re-

executed.(b) When the pick-up roller sensor cannot detect the pick-up roller flag, even after

rotating the pick-up roller of the ASF with a set number of pulses, if the paper hasreached the paper end sensor, it will be ejected, and the paper pick-up operationrepeated.

1.1.5 The print start position adjustment retry functionTo improve the accuracy of the print start position, this printer has a print startposition adjustment retry function. The printer uses this function when printing in HS mode.When paper is not detected to be properly delivered to the print start positioncorrectly (refer to item (a) described below), this function will move the paperautomatically to the correct print start position.(a) When the paper end sensor does not detect the paper until the pick-up roller has

been rotated more than the prescribed number of pulses, the printer will determinethat the paper is not at the correct print start position.In this case, the rotation of the paper feed roller is reversed to perform the formalignment function, and the paper will be moved to the correct print start position.

1.1.6 The form alignment functionTo improve the paper feeding capability such as reducing skew, this printer has aform alignment function. The printer uses this function when printing, except whenprinting in HS mode. However, if the print start position adjustment retry functionhas been performed, this function can be used in HS mode.The paper is pressed to the paper feed roller and the pressure roller, which areturning in reverse to create a bend in the paper. With this bend, the paper will be fedin a straight path, even if it was set askew.

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Paper Bend

ROMVerVx.xxBJF-3000UseHead<BC-xx>HeadTemp0=xxx.xHeadTemp1=xxx.xEnvironmentTemp=xxx.xBk=xxxxxCl=xxxxxPh=xxxxxSc=xxxxxScCl=xxxxxFactoryArea=xxxxxxxxxxxxxxxxLostInkCount=xx.x%Destination=xxUSBSer

ialNo=(xxxxxx)

ROMVerVx.xxBJF-3000UseHead<BC-xx>HeadTemp0=xxx.xHeadTemp1=xxx.xEnvironmentTemp=xxx.xBk=xxxxxCl=xxxxxPh=xxxxxSc=xxxxxScCl=xxxxxFactoryArea=xxxxxxxxxxxxxxxxLostInkCount=xx.x%Destination=xxUSBSerialNo=(xxxxxx)

Without Form Alignment

With Form Alignment

Pick-up Roller

Eject Roller Paper Feed Roller

Paper

Figure 5-3 Form Alignment Function

Page 92: Canon BJC-3000 Service Manual

Part 5: Appendix BJC-3000

5-4

1.2 About the Purge UnitThe purge unit maintains the nozzles of the BJ cartridge in order to maintain printingquality.The purge unit's functions can be divided into capping, cleaning, and paper feed motordrive switching functions.

1.2.1 The capping and cleaning functions of the purge unitThe purge unit’s cap is pressed against the face of the print head to prevent the inkfrom drying out and to avoid particles adhering to it.Capping is performed in the following situations:· When power is turned off with the POWER button.· When the printer is at standby, uncapped, and print data is not received for a

certain period of time:During paper-feed: after 20 minutesOther than during paper-feed: after 30 seconds

· After the front cover is opened for 10 minutes.

The cleaning function includes the following operations:· suction operations: the suction of ink from the print head to refresh the

nozzles with fresh ink.· maintenance jet operations: to remove bubbles within, and dust around the

nozzles, ink is ejected onto the cap and into themaintenance jet receiving section.

· wiping operations: paper fibers and ink residue is wiped from the printhead's face.

Cleaning operations are performed in the following situations so that the headmaintains high-quality printing.

With a Black BJ Cartridge Approx. Ink ConsumptionWhen powered on the first time after AC power is connected (capped) Approx. 0.16gWhen powered on the first time after AC power is connected (uncapped) Approx. 0.32gWhen the dot count exceeds the specified amount Approx. 0.16gWhen the power is turned on after more than 72 hours since the last cleaning Approx. 0.16gWhen cleaning is executed by button operation Approx. 0.16gAt BJ cartridge replacement Approx. 0.32gAt ink tank replacement Approx. 0.32gWhen cleaning is executed by the printer driver Approx. 0.16gWhen head-refreshing is executed by the printer driver Approx. 0.32gWhen the printer is unpacked (initial power on) Approx. 0.48gBefore printing on banner paper Approx. 0.16g(when the dot count or time exceeds the specified amount since the last cleaning)

With a Color/Photo BJ Cartridge Approx. Ink ConsumptionWhen powered on the first time after AC power is connected (capped) Approx. 0.46gWhen powered on the first time after AC power is connected (uncapped) Approx. 0.84gWhen the dot count exceeds the specified amount Approx. 0.46gWhen the power is turned on after more than 72 hours since the last cleaning Approx. 0.46gWhen cleaning is executed by button operation Approx. 0.46gAt BJ cartridge replacement Approx. 0.84gAt ink tank replacement Approx. 0.84gWhen cleaning is executed by the printer driver Approx. 0.46gWhen head-refreshing is executed by the printer driver Approx. 0.84gWhen the printer is unpacked (initial power on) Approx. 1.22gBefore printing on banner paper Approx. 0.46g(when the dot count or time exceeds the specified amount since the last cleaning)

TABLE 5-1 INK CONSUMPTION AMOUNT DURING CLEANING (REFERENCE)

Page 93: Canon BJC-3000 Service Manual

1.2.2 Purge unit paper feed motor drive switching functionThe paper feed motor drive switching function performs the switching of the paperfeed motor's drive power to drive the auto sheet feeder or the purge unit.

1.2.3 Purge unit structure and functions

a) Paper feed motor drive switching unitThe paper feed motor drive switching unit uses the slide arm, which is moved andcontrolled by the positioning of the carriage, to perform the switching of drive powerfrom the drive input gear to drive the auto sheet feeder (ASF) or the purge unit.For auto sheet feeder drive, the slide arm moves to the right, moving the ASF driveswitching flag into the ASF drive position where, with rotation of the paper feedsection in the reverse direction, paper pick up operations commence. The slide armwill then move the ASF drive switching flag into the neutral position, and therotation of the ASF drive gear stops automatically as the pick-up motion iscompleted.For purge unit operation, the slide arm is moved further right than during autosheet feeder operation. Operations described below will be executed according to thedirection in which the paper feed roller rotates:· Direction of paper feed: the purge drive gear rotates counterclockwise for

suction on the Color/Photo BJ cartridge capside.

· Reverse direction of paper feed: the purge drive gear rotates clockwise forsuction on the Black BJ cartridge cap side.

b) Capping unitTwo caps are provided for use according to the type of BJ cartridge installed in thecarriage. Facing the purge unit, the left cap is for the Color/Photo BJ cartridges andthe right cap is for the Black BJ cartridge.The capping unit is connected to a pump unit in the purge unit. The capping unituses the pump unit to suck ink from the head during cleaning operations. Onepump unit is responsible for ink suction for both types of cartridges, separately.When the Color/Photo BJ cartridge is being used, the purge drive gear will rotatecounterclockwise as shown in Figure 5-4; when the Black BJ cartridge is used, itrotates in the reverse direction.The ink which has been sucked out is sent to the waste ink absorber through thepump unit. After suction is completed, the carriage is moved to a position where asmall gap between the cap and the head is created, and pumping operations to suckthe waste ink from within the cap are conducted.

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Capping Unit

Purge Drive Gear

Wiper Unit

Wiper-release UnitSlide Arm

Wiper Flag

For Black BJ CartridgeFor Color/Photo BJ Cartridge

Drive Input GearASF Drive Switching Flag

ASF Drive Gear

(ASFDrive) (Purge

Drive)

(sucks color/photo cap)

(sucks black cap)

(ASF Drive Side)

(Neutral Side)

Figure 5-4 Purge Unit Structure

Page 94: Canon BJC-3000 Service Manual

Part 5: Appendix BJC-3000

5-6

c) Wiper unitThe wiper unit, controlled by the position of the carriage unit, performs wipingoperations.When the carriage moves from left to right, the carriage moves the purge unit's wiperflag, and while raising and setting the wiper, caps the cartridge.When the carriage moves from right to left, the wiper wipes, after which the carriagemoves the wiper release unit to unlock the wiper latch and the wiper is lowered.

Page 95: Canon BJC-3000 Service Manual
Page 96: Canon BJC-3000 Service Manual

1.3.3 USB interfaceUSB is a serial interface which connects up to 127 peripheral devices to a hostcomputer, and transmits data at a high-speed rate of 12Mbps. Hot plugging, in whichconnecting/disconnecting devices while the host or the printer is in use, is supported.Each device is connected to a hub's port, where each port's detection/disconnectionstatus is returned to the host.

Data transferThe data transfer in USB is executed in terms of the transfer unit called a frame, atime frame of approximately 1ms, into which the data is divided. Data is transferredby piling up these frames.All packets begin with a SYNC (synchronizing) field to synchronize with the localclock, and are separated with an EOP (End of Packet) field.Frame lines begin with an SOF (Start of Frame) packet. An SOF is composed of a PID(Packet Identification Field) that represents the type of the packet and the direction,frame number, and a CRC (Cyclic Redundancy Check) used for error-check.Inside a frame is a packet line containing a token packet, data packet and ahandshake packet, which indicates the status of the flow control.A token packet is composed of a PID, an address field which can specify up to 128addresses, an ENDP (endpoint) field, and a CRC.Inside a data packet are a PID, data field, CRC, and EOP.Only a PID is present inside the handshake packet.

Encoding/Decoding the DataIn USB, data transfer lines are ultimately encoded with NRZI (Non Return to ZeroInvert) method. When the original data bit is 0, sent data bits are inverted; when theoriginal data bit is 1, the value is retained.However, if the level of the transferred data remain unchanged for a certain period oftime, the receiving side may not be able to synchronize with the data sample position,which will result in data bits being out of phase. This is prevented by a method calledbit stuffing; when data bit 1 is repeated 6 times, one 0 bit is added to the original databefore encoded with NRZI.

Part 5: Appendix BJC-3000

5-8

SOF

1 Frame (approx. 1ms)

SOF Printer Other Function

SYNCFrameNumber CRC SYNC

Token Data Handshake

PID ADDR ENDP CRCEOP EOP SYNC PID DATA CRC EOP SYNC PID EOP

SOFFrame Line

Frame Structure

Packet Line

Packet Structure

Time Lapse

Idle

IdleNRZI

0 1 1 0 1 0 1 0 0 0 1 0 0 1 1 0Data

Figure 5-7 USB Data Transfer

Figure 5-8 NRZI

Page 97: Canon BJC-3000 Service Manual

1.3.4 Automatic interface switching functionThis printer has a function to automatically switch the interface.With this function, when printing is not executed from either interface, printing canbe executed from either the USB or the parallel interface.The switching cannot be performed until after the printing starts from one of theinterfaces and the buffer becomes empty after printing.

1.3.5 Detection functions with sensorsThe printer detects the status of the machine with sensors, as shown below.

The home position sensor has two functions: it also operates as the purge sensor todetect the operation of the purge unit.The home position sensor senses the home position edge and detects the carriageposition. After the edge is detected, the carriage moves to the right a specified numberpulses to identify the home position.Also, at the capping position, it works as a purge sensor and detects the on/off of thepurge sensor flag during cleaning operations to recognize the operation of the purgeunit.

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Ink Sensor

Pick-up Roller Sensor

Paper End SensorTemperatureSensor

Home Position Sensor

Figure 5-9 Sensor Positions

Page 98: Canon BJC-3000 Service Manual

1.4 About the BJ Cartridge1.4.1 BJ cartridge structure

The Black BJ cartridge (BC-30) consists of a multi-drop bubble jet head with 160nozzles in a vertical array. The ink tank is removable from the BJ cartridge. Pigmentis used as the ink.Color/Photo BJ cartridges (BC-33/BC-34Photo) have a multi-drop bubble jet headwith a total of 192 nozzles, in 4 colors, with 48 nozzles each, in a vertical array. Theink tanks of each color are removable. The black ink used for the color cartridge ispigment; for the other three colors including PhotoBlack, dyes are used.

1.4.2 BJ Cartridge print drive controlThe Black BJ cartridge (BC-30) executes the same print drive control as in the BJC-6000.Color/Photo BJ cartridges, also execute the same print drive control as theColor/Photo BJ cartridges used in the BJC-6000 (BC-31/BC-32Photo: 48 nozzles × 3colors, a total of 144 nozzles), although the number of nozzles is different.

1.4.3 BJ cartridge identificationThis printer provides the function to detect the both BJ cartridge currently installedand the head rank, using five signals HCLK (pin 13), HDATA (pin 9), HLAT (pin 19),HRESET (pin 29), and DIR (pin28) of the cartridge signal contacts to communicateserially with the bubble jet head unit.Depending on the heater property variations of the bubble jet head unit generated inmanufacturing, all BJ cartridges can be classified into 24 types. The printer performsoptimized ink ejection while correcting for the heater property variations.

If the printer is turned on when a BJ cartridge installed in the carriage cannot becorrectly identified or when a BJ cartridge is not installed, the carriage automaticallymoves to the cartridge replacement position, regardless of its previous position.Also, if the printer is turned on and the cartridge is removed except duringreplacement, a displaced cartridge error will occur.

Part 5: Appendix BJC-3000

5-10

Nozzle1

Nozzle160Nozzle192

Nozzle 1

Black BJ Cartridge Color/Photo BJ Cartridge

Magenta 48 Nozzles

8 Dummy Nozzles

Cyan 48 Nozzles

Black 48 Nozzles

Yellow 48 Nozzles

8 Dummy Nozzles

8 Dummy Nozzles

Figure 5-10 Nozzle Arrangement

Page 99: Canon BJC-3000 Service Manual

1.4.4 List of printing modesPrinting modes when using the Black/Color/Photo BJ cartridges are shown below:

*1: (large): printed in large drops; (small): printed in small drops; (large and small):printed in both large and small drops

*2: number of print passes/printing direction; bi: bi-directional; uni: unidirectional; ifthe number of print passes differ when in the gray scale mode, print passes areindicated in ( ).

*3: Printed in extra large mode*4: Composite black is used to print in black*5: Same as the above, except in the gray scale mode, only black ink is used.*6: Both black ink and composite black are used to print in black. Generally, dark black

is printed in black ink, and light black (gray) is printed in composite black.Gradation from dark black to white is realized by adjusting the ratio of black ink andcomposite black.

*7: Same as the above, except in the gray scale mode, only black ink is used.

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Black BJ Cartridge

High speed Normal (speed) Normal (Quality) High-Quality Highest Quality Printing Modes

Printing paper 180x180 (large) 360x360 (large) 360x360 (large) 360x360 (large/small) 720x720 (small) 1440x720 (small) Resolution (dpi) *1

2 2 2 4 2 2 Gradation (dot)

Plain paper 1 pass/bi 1 pass/bi ... 2 pass/bi 4 pass/uni ... *2

Transparencies ... 2 pass/uni ... 4 pass/uni ... ...

BPF ... ... ... 4 pass/uni ... ...

Glossy Paper ... ... ... 4 pass/uni 8 pass/uni 8 pass/uni

Glossy Film ... ... ... 4 pass/uni 8 pass/uni ...

High Resolution Paper ... 2 pass/bi ... 4 pass/uni 4 pass/uni 4 pass/uni

Envelope ... 1 pass/uni ... 4 pass/uni 4 pass/uni

Color BJ Cartridge

High speed Normal (speed) Normal (Quality) High-Quality Highest Quality Printing Modes

Printing paper 180x180 (large) 360x360 (large) 360x360 (large) 360x360 (large/small) 720x720 (small) 1440x720 (small) Resolution (dpi) *1

2 2 2 4 2 2 Gradation (dot)

Plain paper 1 pass/bi 1 pass/bi ... 2 pass/bi 4 pass/uni ... *2

Transparencies ... 2 pass/uni *6 ... 4 pass/uni (*3)*6 ... ...

BPF ... ... ... 6 pass/uni (*3)*4 ... ...

Glossy Paper ... ... ... 4 pass/uni *5 6 pass/uni(8 pass)*5 6 pass/uni(8 pass)*5

Glossy Film ... ... ... 4 pass/uni *5 6 pass/uni(8 pass)*5 ...

High Resolution Paper ... 2 pass/bi ... 3 pass/uni(4 pass)*5 4 pass/uni*5 4 pass/uni*5

Envelope ... 1 pass/uni *7 ... 3 pass/uni(4 pass)*7 4 pass/uni*7

Photo BJ Cartridge

High speed Normal (speed) Normal (Quality) High-Quality Highest Quality Printing Modes

Printing paper 180x180 (large) 360x360 (large) 360x360 (large) 360x360 (large/small) 720x720 (small) 1440x720 (small) Resolution (dpi) *1

2 2 2 4 2 2 Gradation (dot)

Plain Paper ... ... ... ... 3 pass/uni *6 ... *2

High Resolution Paper ... ... ... ... 3 pass/uni *6 ...

Glossy Paper ... ... ... ... 4 pass/uni *6 ...

Envelope ... ... ... ... 3 pass/uni *6 ...

TABLE 5-2 LIST OF PRINTING MODES

Page 100: Canon BJC-3000 Service Manual

1.5 About the Scanner CartridgeThe scanner cartridge is a replaceable scanner unit. It carries a one-line 256 pixel CCD,and by scanning the same line three times, switching each of the three RGB primarycolors of the LED, it separates one line of the color image into three RGB colors, outputin 8-bit signals (256 gradation in each RGB color). For a monochrome image, the imageis output either as an 8-bit or 1-bit signal by lighting the green (G) LED and scanningonce.

1.5.1 Scanner block diagram and the data flowWhen scanning, the light source LED lights up and illuminates the document on theplaten. Reflected light rays pass through the field lens and the imaging lens, and areconverged onto the CCD. The CCD converts the converged light rays to analog signals,which are then converted to digital signals by the scanner controller, and the scannedimage is processed. The image data is then passed through the scanner cartridge's I/Fcontroller to the printer. The printer then sends the image data to the computerthrough the USB interface or the Centronics interface. Data in each line of the imagewill be transferred per RGB color; therefore, three transfers are executed per line ofdata.Operations within the scanner block are shown below in order of data processing:

1) LED Illumination LensLED illumination lens consists of the light source LED and the illumination lens.The LED part uses red, green and blue LEDs as light sources to illuminate thescanning document. Only the green LED is used for monochrome scanning.The illumination lens part is a “D” shaped lens which converges the light from theLED light source.

2) Field LensThis lens prevents magnification/reduction caused by changes in the head to papergap when scanning a folded or bent document.

3) Diffusion BoardThe light intensity of the LED is brighter at the center than at the edges. Thediffusion board allows even distribution of light from the document.

4) Imaging LensThis lens is used for forming an image of the light rays converged by the field lensonto the CCD.

5) CCDThe scanner cartridge uses a semiconductor type image sensor, one-line 256 pixelCCD (Charge Coupled Device). Depending on the light amount of the image formedon the CCD, voltage signals are sent to the scanner controller as image signals.

Part 5: Appendix BJC-3000

5-12

Scanner Cartridge (Optional)Scanner Controller

Printer

+24V DC+5V DC

I/F Controller

A/D Converter (10Bit)

Amplifer

Sensor Control

Analog Signal Control

Image Processing(10bit->8bit)

1bit

LED (R, G, B)Illumination Lens

Scanning Document

CCD (Image Sensor)

Field Lens

Imaging LensDiffusion Board

Figure 5-11 Scanner Block Diagram

Page 101: Canon BJC-3000 Service Manual

6) Scanner ControllerThe scanner controller is an IC that processes the analog signals into digital images.a) Sensor Control

The sensor control controls the LED and the CCD.b) Amplifier

The amplifier amplifies the analog input from the CDD.c) Analog Signal Control

This unit performs offset correction for the amplified analog input, black-levelcorrection which sets the maximum value to black, etc. on. It also provides thestandard power to the A/D converter.

d) A/D ConverterThe A/D Converter converts the analog input, corrected, in the analog signalcontrol unit to digital 10-bit image data.

e) Image ProcessingImage processing unit executes shading correction (variation in image densitybetween each line in the feeding direction of paper may occur due to the variationof the sensitivities of the CCD sensor elements and the uneven distribution of lighttransmitted through the center and the periphery of the lenses; the scanned data iscompared against a calibration data based on the white calibration sheet to evenout and the density is corrected). It also converts the 10-bit data transmitted fromthe A/D converter to 8-bit (256-gradation) data, converts the output resolution,and carries out the edge emphasis function. It has a 1-bit (2-gradation) imageprocession function and built-in SRAM used for output buffer memory.

f) I/F ControllerThe I/F controller controls the serial interface between the scanner cartridge in thecarriage and the printer unit. Two types of transfer clock, 4MHz and 2MHz, aresupported for the data transfer between the scanner and the printer.

1.5.2 Scan modes

*: Two-pass scanning is performed by feeding a paper for half the pixel width of thescanning image. The scanning resolution is improved by scanning the same linetwice to balance out the image.

When scanning at 720 × 720dpi, the scanning image pixel width is automaticallyadjusted, depending on the paper width, for the direction of the carriage. The longerthe paper width direction, the smaller the scanning pixel width.

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Scanning Scanning Image Pixel Width Carriage Transfer Clockresolution Color Black & White Speed from Scanner

(H×V) Color (8bit) Gray Scale (8bit) Mono (1bit) (inch/sec) to Printer720 × 720 96*, 128*,160* 256* 256 Approx. 4.1 4 MHz360 × 360 256* 256* 256 Approx. 10.0 4 MHz300 × 360 256* 256* 256 Approx. 10.0 4 MHz200 × 180 256* 256* 256 Approx. 16.6 2 MHz180 × 180 256* 256* 256 Approx. 20.0 2 MHz90 × 90 256* 256* 256 Approx. 28.0 2 MHz

TABLE 5-3 SCAN MODES

Page 102: Canon BJC-3000 Service Manual

1.5.3 Image gradation and bit data sizeRefer to the description below for the relationships between the image gradation andthe bit data size.a) 256-gradation/8-bit data/multi-value

256-gradation is processed by 8-bit data. Within the scanner, the image processingunit in the scanner controller normally processes the 8 bit data. 256-gradation canalso be referred to as the multi-value.

b) 2-gradation/1-bit data/2-value2-gradation (monochrome) is processed by 1-bit data. Within the scanner, the imagecontroller unit in the scanner controller processes the data in 2-gradation. When themonochrome processing is selected, data with 256-gradation will be processed as 2-gradation data in monochrome by the prescribed threshold value after the normalprocessing of 8-bit data is completed.

1.5.4 Scanner cartridge detectionThe scanner cartridge detection within the printer is performed by DIA, DIK, andSCHKR. The internal register setting within the scanner cartridge between DIA andDIK is 5.6K ohms, and between DIK and SCHKR is 22K ohms.

1.5.5 Calibration operation based on the white calibration sheetIn the calibration process, data such as the printer’s internal temperature, black leveldata, and white standard data are sampled to be used as a reference in scanning, tocreate the calibration data.The scanner driver on the host computer retains the past 5 calibration data samplesand saves them in a file.When a scanner operation is performed, a value from the compiled temperature datathat is within ±5°C of the printer’s internal temperature at present is downloaded tothe scanner controller.The scanner driver requests calibration when there is no compiled data within ±5°C.

1.5.6 Scanning time and data size (reference)The scanning time and scanning data sizes are listed below.When the scanning data sizes are stored into the files, the scanning data sizes arevaried with the file format.Measurement Conditions· Host computer: DELL XPS T550 (Pentium III 550MHz, internal memory 256MB)· Interface: Parallel interface, ECP mode· Paper size: A4· Scan time: from the start of the paper feed operation to ejection

Part 5: Appendix BJC-3000

5-14

Scanning ModesScanning resolution Color Black & White

(H××V) Color Gray Scale ( 8bit ) Mono (1 bit )

720 × 720 Approx. 25Min.08Sec. Approx. 6Min.57Sec. Approx. 3Min.05Sec.137261 KByte 45753 KByte 5719 KByte

360 × 360 Approx. 6Min.39Sec. Approx. 1Min.41Sec. Approx. 50Sec.34315 KByte 11438 KByte 992 KByte

180 × 180 Approx. 3Min.16Sec. Approx. 1Min.09Sec. Approx. 32Sec.8576 KByte 2858 KByte 357 KByte

90 × 90 Approx. 3Min.09Sec. Approx. 1Min.03Sec. Approx. 27Sec.2143 KByte 714 KByte 91 KByte

TABLE 5-4 SCANNING TIME AND DATA SIZE (REFERENCE)

Page 103: Canon BJC-3000 Service Manual

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2. CONNECTORS AND PIN LAYOUT

2.1 Control Board

CN

405

CN

404C

N30

2

CN

301

CN403

CN501CN402 CN401

1

23

1

1

1

18

19

36

1

3

4

44 5 1 1

29 29

1

Figure 5-12 Control Board

BJ Cartridgeor

Scanner Cartridge(Optional)

CN403 CN402

CN404 CN405

ASFUnit

CN2 CN1

CN302 CN301

Paper FeedMotor

Paper FeedRoller

CN501

CN401

Paper EndSensor

Pick-upRoller Sensor

Paper Feed DriveSwitching Unit

AC

Ada

pter

Tem

pera

ture

Sen

sor

+24V DC

Interface Control

AC

+5V DC

Control UnitIndicator Control ButtonFront Cover Switch

Indicator Control

Ink Sensor

Carriage Unit

Parallel USB

Mechanical Unit ControlMotor control

+3.3V DC

Home PositionSensor

CN3

Purge Unit

CarriageMotor

SwitchDetection

Figure 5-13 Printer Diagram

Page 104: Canon BJC-3000 Service Manual

CN404 (Parallel Interface Connector)

CN405 (USB Interface Connector)

Part 5: Appendix BJC-3000

5-16

Pin No. Signal Name IN/OUT Function1 PWR IN Cable power supply2 D - Data3 D + Data4 GND ... Cable GND

Pin No. Compatible Mode Nibble Mode ECP Mode1 STROBE HostClk HostClk2 DATA1 Data1 Data13 DATA2 Data2 Data24 DATA3 Data3 Data35 DATA4 Data4 Data46 DATA5 Data5 Data57 DATA6 Data6 Data68 DATA7 Data7 Data79 DATA8 Data8 Data810 ACKNLG PrtClk PeriphClk11 BUSY PrtBusy PeriphAck12 P.E. AckDataReq AckReverse13 SELECT Xflag Xflag14 AUTO FEED XT HostBusy HostAck15 N.C. Undefined Undefined16 GND Gnd Gnd17 GND Gnd Gnd18 +5.0V Vcc Vcc19 STROBE-RET (GND) Signal Gnd Signal Gnd20 DATA1-RET (GND) Signal Gnd Signal Gnd21 DATA2-RET (GND) Signal Gnd Signal Gnd22 DATA3-RET (GND) Signal Gnd Signal Gnd23 DATA4-RET (GND) Signal Gnd Signal Gnd24 DATA5-RET (GND) Signal Gnd Signal Gnd25 DATA6-RET (GND) Signal Gnd Signal Gnd26 DATA7-RET (GND) Signal Gnd Signal Gnd27 DATA8-RET (GND) Signal Gnd Signal Gnd28 ACKNLG-RET (GND) Signal Gnd Signal Gnd29 BUSY-RET (GND) Signal Gnd Signal Gnd30 P.E.-RET (GND) Signal Gnd Signal Gnd31 INIT INIT ReverseReq32 ERROR DataAvail PeriphReq33 GND Undefined Undefined34 N.C. Undefined Undefined35 +5.0V Undefined Undefined36 SELECT IN 1284Active 1284Active

Page 105: Canon BJC-3000 Service Manual

CN401 (DC Power Connector)

CN402 (Carriage Motor Connector)

CN403 (Paper Feed Motor Connector)

CN501 (Ink Sensor Connector)

5-17

BJC-3000 Part 5: Appendix

Ap

pen

dix

Pin No. Signal Name IN/OUT Function1 CRA OUT Carriage Motor Phase A2 CRB OUT Carriage Motor Phase B3 CRA OUT Carriage Motor Phase A4 CRB OUT Carriage Motor Phase B

Pin No. Signal Name IN/OUT Function1 +24V IN +24V DC2 ... ... Not used3 HGND ... GND4 +5V-GND ... GND5 +5V IN +5VDC

Pin No. Signal Name IN/OUT Function1 LFA OUT Paper Feed Motor Phase A2 LFB OUT Paper Feed Motor Phase B3 LFA OUT Paper Feed Motor Phase A4 LFB OUT Paper Feed Motor Phase B

Pin No. Signal Name IN/OUT Function1 PWM1 OUT Ink sensor's photo LED drive signal.2 ... ... GND3 INKS IN Voltage value varied by the amount of reflected light

Page 106: Canon BJC-3000 Service Manual

CN301 (Carriage Ribbon Cable Connector) / Carriage Board : CN1

CN302 (Carriage Ribbon Cable Connector) / Carriage board : CN2

Part 5: Appendix BJC-3000

5-18

CN302 Signal IN/OUT Function CN2Pin No. Name Pin No.

1 HDATA IN/OUT Serial data transferred by clock signal 292 ... ... GND 283 HCLOCK IN/OUT Clock data that transfers serial data 274 ... ... GND 265 HSEL1B OUT Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block 25

Front nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)*6 HSEL1A OUT Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block 24

Rear nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)*7 HSEL2B OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block 23

Front nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)*8 HSEL2A OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block 22

Rear nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)*9 ODD OUT Heater selection signal for odd nozzle within the head block 2110 ... ... GND 2011 HALT OUT Timing signal that latches serial data 1912 ... ... GND 1813 BENB0 ** OUT Signal to generate output signal for heater enable decoder 1714 EVEN OUT Heater selection signal for even nozzle within the head block 1615 HENB0 OUT Rear heater drive signal for 1 to 168 (1 to 112)* nozzles within the head 1516 BENB1 ** OUT Signal to generate output signal for heater enable decoder 1417 HENB2 OUT Rear heater drive signal for 169 to 192 (113 to 160)* nozzles within the head 1318 HENB1 OUT Front heater drive signal for 1 to 168 (1 to 112)* nozzles within the head 1219 DIR OUT Control signal for serial data input/output direction 1120 HENB3 OUT Front heater drive signal for 169 to 192 (113 to 160)* nozzles within the head 1021 ... ... GND 922 HRESET OUT Reset signal 823 DIA OUT Head temperature sensor (diode) anode 724 DIK IN Head temperature sensor (diode) cathode 6

25~27 ... ... GND 3~528 HPA OUT Home position sensor signal pull-up voltage 229 HPC IN Home position sense signal 1

* : The applicable nozzle varies when using the Black BJ cartridge. Indicated in the ( ). ** : Details of BENB0 and BENB1.

CN301 Signal IN/OUT Function CN1Pin No. Name Pin No.1~12 HVH OUT Head heater drive voltage VH 18~2913~15 SUBH0 OUT Sub heater drive voltage 15~1716~27 ... ... GND 3~1428, 29 HVDD OUT Head's logic voltage 1, 2

BENB0 BENB1 Applicable nozzleLow Low 1, 2, 9, 10, ..., 153, 154, ..., 186, 187 (1+8n, 2+8n : n=0~23)High Low 3, 4, 11, 12, ..., 155, 156, ..., 187, 188 (3+8n, 4+8n : n=0~23)Low High 5, 6, 13, 14, ..., 157, 158, ..., 189, 190 (5+8n, 6+8n : n=0~23)High High 7, 8, 15, 16, ..., 159, 160, ..., 191, 192 (7+8n, 8+8n : n=0~23)

Page 107: Canon BJC-3000 Service Manual

2.2 Carriage Board

CN1 (Carriage Ribbon Cable Connector)Refer to Page 5-18 (Description of the Carriage Ribbon Cable Pins for CN301)

CN2 (Carriage Ribbon Cable Connector)Refer to Page 5-18 (Description of the Carriage Ribbon Cable Pins for CN302)

CN3 (Cartridge)

5-19

BJC-3000 Part 5: Appendix

Ap

pen

dix

1 29

1 29

CN1

CN2

*

1

3

2

4

33

31

34

32

CN3

Figure 5-14 Carriage Board

Pin No. Signal Name IN/OUT Function1~32 Refer to Page 5-20 (Description of the BJ Cartridge Pins)

33, 34 ... ... N.C.

Page 108: Canon BJC-3000 Service Manual

2.3 BJ Cartridge

Part 5: Appendix BJC-3000

5-20

Pin No Signal Name IN/OUT Function1, 2, 3 HVH OUT Head heater drive voltage VH +24V4, 6 SUBH OUT Sub heater drive signal

5 ,7, 8, 10 VHG ... Head drive voltage VHGND9 HDATA Serial data transferred by clock signal (H_CLK)

Head identification data and rank resistance detection value inclusive11 HSEL1B OUT Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block

Rear nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)*12 HVDD OUT Head’s logic drive voltage +5V13 HCLK Clock data that transfers serial data

14, 16 GND OUT Head’s logic drive voltage HVDD GND15 HSEL1A OUT Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block

Front nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)*17 HSEL2A OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block

Front nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)*18 HSEL2B OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block

Rear nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)*19 HLAT OUT Timing signal that latches serial data20 ODD OUT Heater selection signal for odd nozzle within the head block21 EVEN OUT Heater selection signal for even nozzle within the head block22 BENB0 ** OUT Signal to generate output signal for heater enable decoder23 BENB1 ** OUT Signal to generate output signal for heater enable decoder24 HENB0 OUT Rear heater drive signal for 1 to 168 (1 to 112)* nozzles within the head25 HENB1 OUT Front heater drive signal for 1 to 168 (1 to 112)* nozzles within the head26 HENB2 OUT Rear heater drive signal for 169 to 192 (113 to 160)* nozzles within the head27 HENB3 OUT Front heater drive signal for 169 to 192 (113 to 160)* nozzles within the head28 DIR OUT Control signal for serial data input/output direction29 HRESET OUT Reset signal30 DIA0 (DIA1) OUT Head temperature sensor (diode) anode31 DIK0 (DIK1) OUT Head temperature sensor (diode) cathode32 ... ... Not used

* : The applicable nozzle varies when using the black BJ cartridge. Indicated in the ( ).** : Details of BENB0 and BENB1.

28 424 20 16 12 8

27 323 19 15 11 7

26 222 18 14 10 6

25 121 17 13 9 5

31

32

30

29

Figure 5-15 BJ Cartridge

BENB0 BENB1 Applicable nozzleLow Low 1, 2, 9, 10, ..., 153, 154, ..., 186, 187 (1+8n, 2+8n : n=0~23)High Low 3, 4, 11, 12, ..., 155, 156, ..., 187, 188 (3+8n, 4+8n : n=0~23)Low High 5, 6, 13, 14, ..., 157, 158, ..., 189, 190 (5+8n, 6+8n : n=0~23)High High 7, 8, 15, 16, ..., 159, 160, ..., 191, 192 (7+8n, 8+8n : n=0~23)

Page 109: Canon BJC-3000 Service Manual

2.4 Scanner Cartridge (Optional)

5-21

BJC-3000 Part 5: Appendix

Ap

pen

dix

28 424 20 16 12 8

27 323 19 15 11 7

26 222 18 14 10 6

25 121 17 13 9 5

31

32

30

29

Figure 5-16 Scanner Cartridge

Pin No.1, 2, 3

456

7, 8910111213141516171819

20, 21, 22232425

26, 27, 2829303132

Signal NameVHLED

N.C.GNDLED

N.C.GNDLED

DT0GNDLED

RWRVDDDTCKVSSRENVSSRDT

SCHKRLNSTN.C.DT1DT2DT3N.C.RSTDIADIK...

IN/OUTIN............

IN/OUT...ININ

IN/OUT...IN...INININININININININ

OUTOUT...

Function+24V, for LEDNot usedGNDNot usedGNDSerial data of scanned imagesGNDRight clock for internal register setting+5VSerial data clock of scanned imagesGNDEnable signal for internal register settingGNDInternal register setup dataScanner cartridge detection and recognitionScan start signal (1 line scan)Not usedFactoryFactoryFactoryNot usedResetScanner cartridge detection and recognitionScanner cartridge detection and recognitionNot used

Page 110: Canon BJC-3000 Service Manual

2.5 AC Adapter

2.6 DC Power Supply Cable

Part 5: Appendix BJC-3000

5-22

1 7

2 8

3 5

6

Figure 5-17 AC Adapter

Pin No. Signal Name IN/OUT Function1 ... ... N.C.2 ... ... N.C.3 +24V ... +24V DC4 ... ... N.C.5 +5V OUT +5V DC6 +5-GND ... GND7 ... ... N.C.8 HGND ... GND

3

4

12

5

5

1 3

Figure 5-18 DC Power Supply Cable

Pin No. Signal Name IN/OUT Function1 +24V OUT +24V DC2 ... ... ...3 HGND ... GND4 +5V-GND ... GND5 +5V OUT +5V DC

Page 111: Canon BJC-3000 Service Manual

2.7 Carriage Motor

2.8 Paper Feed Motor

2.9 Ink Sensor

5-23

BJC-3000 Part 5: Appendix

Ap

pen

dix

Pin No. Signal Name IN/OUT Function1 CRA IN Carriage Motor Phase A2 CRB IN Carriage Motor Phase B3 CRA IN Carriage Motor Phase A4 CRB IN Carriage Motor Phase B

13 131 3

Figure 5-21 Ink Sensor

Pin No. Signal Name IN/OUT Function1 PWM1 IN Ink sensor's photo LED drive voltage2 ... ... GND3 INKS OUT Voltage value varied by the amount of reflected light

1

4

Figure 5-19 Carriage Motor

1

4

Figure 5-20 Paper Feed Motor

Pin No. Signal Name IN/OUT Function1 LFA IN Paper Feed Motor Phase A2 LFB IN Paper Feed Motor Phase B3 LFA IN Paper Feed Motor Phase A4 LFB IN Paper Feed Motor Phase B

Page 112: Canon BJC-3000 Service Manual

Part 5: Appendix BJC-3000

5-24

This page intentionally left blank.

Page 113: Canon BJC-3000 Service Manual

8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 01

CONTROL BOARD

GND1GND23.3V3ST1/TST2SMCITEST/SINST2/SOTTST1ST3ST4/TST3ST5/TST4ST6/TST5ST7/TST6RAM–D0RAM–D1RAM–D2RAM–D3RAM–D4RAM–D5RAM–D6RAM–D7

RAM–A0

RAM–A1RAM–A2RAM–A3RAM–D15RAM–D14RAM–D13RAM–D12RAM–D11

RAM–D10RAM–D9RAM–D8

RAM–A9RAM–A8RAM–A7RAM–A6RAM–A5RAM–A4

LCASXLCASX

UCASXUCASX

RESETX

NTEST1NTEST2

WEXWEX

RASX0RASX0

RASX1

GND263.3V27

OEXOEX

RESETGND51GND52

GND156GND1555.0V154

P00/INTP1003.3V152GND151

XT2XT1

AMCP04/PWM0P05/PWM1

P03/INTP103P02/INTP102P01/INTP101

PA0PA1

P17/RXDP16/TXD3.3V138GND137

AVSS136AVSS135

ANI7ANI6ANI5ANI4ANI3ANI2ANI1ANI0

AVREFAVDD

ROM–A1ROM–A15

ROMA<19....0>

ROMD<15....0>

PD<6....0>

USBD<1....0>IFD<7....0>

IFCONT<8....0>PB<3....0>

ROM–A14ROM–A3

ROM–A13ROM–A4

ROM–A12ROM–A5

ROM–A11ROM–A6

ROM–A10ROM–A7ROM–A9

ROM–A17ROM–A8

ROM–A2

ROM–A18ROM–A19

GND106GND105

MA<9....0>

MD<15....0>

RXD

TXD

ANI5

ANI6

ANI7

3.3V

535.

0V54

PB

3P

B2

PB

1P

B0

GN

D59

SE

LIN

5.0V

61IN

ITA

FXT/

SC

KFA

ULT

SLC

TP

EB

US

YAC

KIF

–D7

IF–D

6IF

–D5

IF–D

4IF

–D3

IF–D

2IF

–D1

IF–D

0S

TB

GN

D79

US

B–D

US

B–D

XP

D0

RO

M–D

11R

OM

–D3

RO

M–D

4R

OM

–D10

RO

M–D

12R

OM

–D2

RO

M–D

5R

OM

–D9

RO

M–D

13R

OM

–D1

RO

M–D

6R

OM

–D8

RO

M–D

14R

OM

–D0

RO

M–D

7R

OM

–D15

CS

OX

RO

M–A

20R

OM

–A0

3.3V

78

RO

M–A

165.

0V10

33.

3V10

4

PC

0P

C1

PC

2P

C3

ST0

5.0V

207

3.3V

208

CR

–STB

CR

–CLK

CR

–DAT

ALF

–DAT

ALF

–CLK

LF–S

TB

PD

1P

D2

PD

3P

D4

PD

5P

D6

PD

9

BZ

DIR

HE

NB

0

HE

NB

2H

EN

B1

BE

NB

1

EV

EN

BE

NB

0H

–LTH

OD

D

HS

EL1

B0

HS

EL1

A0

HS

EL2

B0

HS

EL2

A0

H–C

LK0

HS

EL1

B1

HS

EL1

A1

HS

EL2

B1

HS

EL2

A1

SU

BH

1H

–CLK

1

H–D

0H

EN

B5

SU

BH

0H

–RS

TH

EN

B3

3.3V

183

GN

D18

2

HE

NB

4

H–D

15.

0V15

83.

3V15

7

+5V

+5V +R3.3V +L3.3V

+L3.3V

+R3.3V

+R3.3V+R3.3V+5V

+L3.

3V

+5V

+R3.3V

+L3.

3V

03 2 1 0

6 5 4 3 2 1 0

PD<6....0>

MOT<6....0>

6 5 4 3 2 1B

Z17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

HEADCONT<17....0>

PO<3....0>

R201

R202

0.1A

15K,1/16W

LED–POWLED–RESRXDTXD

OUT1

GND

OUT2

CSACW4800MX40001

160

15701486113952121043

010

00

123456712345678

0123

IC201UPD82653GD

CS

OX

ST<7....0>

PC<3....0>

+R3.3V

+3.3V

C2251∝,10V

X201

MPU & Printer Controller

Oscillator48MHz

123456789

101112131415161718192021222324252627282930313233343536373839404142434445464748494

5678

321

0

7654321076543

2

1

89

10

1112131415

505152

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

101

102

103

104

208

207

206

205

204

203

202

201

200

199

198

197

196

195

194

193

192

191

190

189

188

187

186

185

184

183

182

181

180

179

178

177

176

175

174

173

172

171

170

169

168

167

166

165

164

163

162

161

160

159

158

157

156155154153 0

1 1 3

2

12

23

152151150149148147146145144143142141140139138137136135134133132131130129128127126125124123122121120119118117116115114113112111110109108107106105

ANI7ANI6ANI5

SNS–USB

INKSTHERMO

DIODE

191881797106115124133142151

<01-B7><01-B7><01-B7>

<04-B3>

MD<15....0>

MA<9....0>

+R3.3V

<01-C6><01-D6><01-D6>

<01-C6><01-C6>

C2041000p,50V

C2030.1∝,25V

UPD42S18165-A60-7FJIC203

DRAM(16Mbit)

123456789

1011

15

15141312

111098

987654

1617181920

0123

4567

0123

2122232425

5049484746454443424140

3635343332313029282726

VCC1

VCC2

I/O–1 I/O–16I/O–2I/O–3I/O–4

I/O–15I/O–14I/O–13

I/O–12I/O–11I/O–10I/O–9

I/O–5I/O–6I/O–7I/O–8NC1 NC7

NC6NC2NC3

NC4NC5A0A1A2A3VCC3

WEWEX

RASRASX0

GND3

GND2

LCASUCAS

LCASXUCASX

OEXOEA9A8A7A6A5A4

GND1

9

<01-F6>

<01-D6>

<01-C7>

<01-C7>

<01-D2>

<01-D2>

<01-D2>

<01-D2>

<01-D2>

<01-B8><01-B8>

<01-A1>

<01-A1>

<02-C8,04-B8,04-C8>

<01-C7>

<03-C5>

<04-

D7>

<01-

E8>

<01-A3,04-E5><02-F4>

<04-E5>

<04-E8>

<04-F3>

<04-D8><01-E7><01-E7>

<01-E7><01-E7><01-E7><03-C4>

<04-E3><04-F5><02-E8>

<01-F7>

<01-F3,04-E5>

<03-B4>

<03-F3>

<03-E5>

<04-D3>

<01-F7>

<01-D6>

CPST1CPST2CPST3CPST4CPST5CPST6CPST7

01

1111111

234

56

7

ST<7....0>

CPST01

J2011

1 2

1 2

1 2

J201JP1

JP2

JP3

2

C20

5

C20

6

+5V

21

21

21 2

1

21

21

0.1∝

,25V

C20

70.

1∝,2

5V

C20

80.

1∝,2

5V

0.1∝

,25V

A18A17A7A6A5A4A3A2A1A0CEGND1

D0D8D1D9D2D10D3D11

8MbitIC202

Control ROM

123456789

101112131415161718192021

424140393837363534333231302928272625242322

CE

N.CA8A9

A10A11A12A13A14A15A16

–BYTE/VPPGND2

D7D14D6

D13D5

D12D4

VDD

D15/A1-1

819

910111213141516

6

157

14

135

124

1718

76543210

29180

103

11

<01-A2>CS0X

ROMD<15....0>

ROMA<19....0>

21

21

+R3.3V

+L3.3V

+3.3V

C20

1

C20

2

0.1∝

,25V

1000

P,50

V

RA

201

10K

,0.0

63W

C21

3

C21

4

+R3.3V

+R3.3V

21

21

21

21

0.1∝

,25V

C21

50.

1∝,2

5V

C21

60.

1∝,2

5V

0.1∝

,25V

C20

9

C21

0

+5V

21

21

21

21

1000

PF,

50V

1000

PF,

50V

1000

PF,

50V

1000

PF,

50V

C21

1

C21

2

C21

7

C21

821

21

21

21

1000

PF,

50V

1000

PF,

50V

1000

PF,

50V

1000

PF,

50V

C21

9

C22

0

Part 5: AppendixBJC-3000

5-25

Ap

pen

dix

2.10 Circuit Diagrams

Page 114: Canon BJC-3000 Service Manual

8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 02

R318

10K, 1/16W

10K, 1/16W

10K, 1/16W

10K, 1/16W

HDATA

HEADCONT<17....0)

ZD301+24V

+5V

+5V

+5V

SUBH0 HVH

MNCD27G

HDATA

R317HCLOCK

R319HRESET

R320SUBH

FB

FB301

1 2

1 2

BK1608HS601

HCLKFB

FB302BK1608HS601

BK32164S601

1

0

1

2345

6789

10111213

14151617

8 HSEL1BFB303

2 7 HSEL1A3 6 HSEL2B4 5 HSEL2A

BK32164S601

1 8 ODDFB304

2 7 HLAT3 6 BENB04 5 EVEN

BK32164S601

1 8 HENB0FB305

2 7 BENB13 6 HENB24 5 HENB1

BK32164S601

1 8 DIRFB306

2 7 HENB33 6 HRESET4 5 SUBH

CN302CN301

HDATA

HCLK

HSEL1BHSEL1AHSEL2BHSEL2AODD

HLAT

EVENHENB0BENB1

BENB0

DIR

DIA

HPAHPC

DIK

HENB2HENB1

HENB3

HRESET

1234567891011121314151617181920212223242526272829

HVH

SUBH0

HGND

HVDD

1234567891011121314151617181920212223242526272829

1 523 4

ZD302

HSEL1A

HSEL2A

HSEL1B

HSEL2B

MNCD6.8G

HDATA

DIA

DIK

HCLK1 523 4

ZD303

HLAT ODD

MNCD6.8G

1 523 4

EVEN BENB0ZD304

BENB1

HENB2

HENB0

MNCD6.8G

1 523 4

HENB1ZD305

DIR HENB3

MNCD6.8G

1 523 4

HRESET DIAZD306

DIK

MNCD6.8G

1 523 4

HPA HPCZD307

HVDD

MNCD6.8G

1 5

1

2

3

4

8

7

6

5

23 4

R313

R321

R314SUBHSUBH0

HVH

PD5 Q301FA1L4MVHC–PW–C

10K,1/16W

R315 TPC8402

Q302

+24V

10K,1/16W

100,1/16W

100K,1/16W

R31

6

10K

,1/1

6W1

2

3

+

84

R304

R308

R301

100K,1/16W

180K,1/16W

220, 1/8W

22K,1/16W

1000P, 50V

R3097.5K,1/16W

+5VR306

VSEN HPA

HPC

PC<3....0>

R303

R302

33K,1/16WR307

R310

C302

0

0.1A

R311

R312

12K,1/16W

100K,1/16W

100K,1/16W390K,1/16W

R30

5

1K,1

/16WIC301

NJM2904MIC301NJM2904MZD308

RD3.6M

DIODE

67

5

+

84

2

21

21

21

1

3

+5V

<01-F1>

<02-B3,02-B4>

<01-C1>

<04-D4>

C3010.1∝,25V

<02-C4,02-A2,05-B3,05-E5>

<02-C5,02-A2,05-B3,05-E5>

<02-C2,02-F1,02-F2,05-C5,05-D3>

<02-C2,02-E2,05-C5,05-D3>

<02-C2,02-E2,05-C5,05-D3>

<02-B2,02-E2,05-D5,05-C3>

<02-B2,02-E2,05-D5,05-C3>

<02-B2,02-E2,05-D5,05-C3>

<02-B2,02-E2,05-D5,05-C3>

<02-B2,02-D2,05-B3,05-D5>

<02-E1,02-D2,02-B2,05-B3,05-E5>

<02-A3,04-A4,05-B6,05-D3,05-E7>

<02-D2,02-E1,05-D7,05-E3>

<02-C3,02-E4,05-D7,05-E3>

<02-C5,04-A4,05-E7,05-B6,05-D3>

<02-E5,02-F1,02-F2,05-D3,05-C5>

<02-E4,02-F2,02-E1,05-D3,05-C5>

<02-E1,02-D2,02-C5,05-B3,05-E5>

<02-E4,02-E2,05-D3,05-C5><02-E5,02-E2,05-D3,05-C5><02-D4,02-E2,05-C3,05-C5><02-D5,02-E2,05-D3,05-C5><02-D4,02-E2,05-C3,05-C5>

<02-D5,02-E2,05-C3,05-D5>

<02-D4,02-E2,05-C3,05-D5><02-D5,02-E2,05-C3,05-D5>

<02-D5,02-E2,05-C3,05-D5><02-D4,02-E2,05-C3,05-D5>

<02-D5,02-E2,05-C3,05-D5><02-D2,02-D4,05-C3,05-D5>

<02-D2,02-C4,05-C3,05-D5>

<02-F6,02-C4,05-B3,05-E5><02-E6,02-C5,05-B3,05-E5>

<02-D6,02-C5,05-F3,05-E5><02-C4,02-C6,05-F3,05-E5>

<02-D2,02-C5,05-B3,05-D5>

<02-C2,02-F1,02-E5,05-C5,05-D3>

<02-C2,02-F2,02-E5,05-C5,05-D3>

<02-F2,02-C2,02-E4,05-C5,05-D3>

<02-D2,02-C5,02-B2,05-B3,05-E5>

<02-D2,02-B6,05-E3,05-D7>

<02-C2,02-E4,02-E1,05-C5,05-D3>

<02-C2,02-E4,05-C5,05-D3><02-C2,02-E5,05-C5,05-D3><02-C2,02-D4,05-C5,05-C3><02-D5,02-C2,05-C5,05-D3>

<02-D4,02-B2,05-C5,05-C3><02-D5,02-B2,05-C3,05-D5><02-D4,02-B2,05-C3,05-D5>

<02-D4,02-B2,05-C3,05-D5>

<02-D4,02-B2,05-C3,05-D5>

<02-C4,02-B2,05-C3,05-D5>

<02-B6,02-E1,05-E3,05-D7><02-C5,02-B2,02-E1,05-B3,05-E5>

<02-C5,02-B2,05-B3,05-D5>

<02-D5,02-B2,05-C3,05-D5>

<02-D5,02-B2,05-C3,05-D5><02-D5,02-B2,05-C3,05-D5>

<02-F6,02-A2,05-B3,05-E5>

<02-B4,02-E4,05-D7,05-E3>

<02-B4,02-E5>

<05-E7>

<02-D2,02-B2,05-C3,05-D5>

<02-D2,02-B2,05-C3,05-D5>

<02-E2,02-B2,05-C3,05-D5>

<02-E2,02-B2,05-C3,05-D5>

<02-E2,02-B2,05-C3,05-C5>

<02-E2,02-C2,05-C3,05-C5>

<02-E2,02-C2,05-D3,05-C5>

<02-C3,02-B4,05-D7,05-E3>

<02-C2,02-E1,02-F2,05-D3,05-C5>

<02-C6,02-A2,05-F3,05-E5>

<02-B3,02-E5>

<02-E6,02-A2,05-B3,05-E5>

<02-D6,02-A2,05-F3,05-E5>

<02-C5,02-A2,05-F3,05-E5>

<02-C4,02-A2,05-F3,05-E5>

<04-C6,04-D6,04-B4>

<01-F6,04-B8,04-C8>

CONTROL BOARD

( to Carriage Board)( to Carriage Board)

Part 5: AppendixBJC-3000

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 03

23456789

1143136

1011121332

15161718192021222324252627282930

3435

33

CN404

Parallel InterfaceConnector

USB InterfaceConnector

D1D2D3D4D5D6D7D8

1234

CN402

CRACRBCRACRB

1

2

3

4

CN403

Paper Feed Motor

LFA

LFBLFALFB

1

2

3

4

CN405

PWR

D–D+GND

STBAFXTINITSELIN

ACKBUSYPESLCTFAULT

<01-A3>

<03-E2,03-B2,04-C4>

<03-F2,03-B2,04-C4>

<03-F2,03-E2,04-C4>

<01-A3>

<01-F4>

<01-A3>

<01-D1>

<04-E4>

<04-D4>

IFD<7....0>

01

1 2

1 21 21 21 21 2

12

12

12

12

121

2

12

12

12

12

12

12

12

12

1 2

234567

IFCONT<8....0>

MOT<6....0>

USBD<1....0>

SNS–USB

VUSB

MOT–SETPD2

0678

12345

1

1

230

0

45

6

RA

403

3.3K

,1/1

6W

RA404

R42

1

R428

C419C417C415C413C411

0.1A0.1A

0.1A0.1A0.1A

R429

R430R431R418

R43

7

3.3K,1/16W

R416100,1/16W

33P,50V33P,50V33P,50V33P,50V33P,50V

C42

1

C42

2

C42

3

C42

410

0P,5

0V

100P

,50V

100P

,50V

100P

,50V

C418C416C414C412470P,50V33P,50V470P,50V33P,50V

R417100,1/16W

R420

3.3K,1/16W

R411

R410

1.8,1/8W

1.8,1/8W

1K,1/16W1K,1/16W1K,1/16W1K,1/16W

3.3K

,1/1

6W

3.3K

,1/1

6W

3.3K

,1/1

6W

3.3K

,1/1

6W

3.3K

,1/1

6W

3.3K

,1/1

6W

1K,1

/16W

1K,1

/16W

1K,1

/16W

RA40110,0.063W

RA40210,0.063W

FB402

VIF

VIF

VIF

FBFB

FBFBFBFBFB

FB

FB

FB

FB

BK32164S601

FB402

FB404

FB411

FB412FB413

FB414

FB405

BK32164S601

BK1608HS601

BK1608HS601

BK1608HS601

BK1608HS601BK1608HS601

BK1608HS601

BK1608HS601BK1608HS601BK1608HS601BK1608HS601

BK1608HS601

R43

6

R43

5

R43

4

R43

3

R43

2

R42

3

R42

2

12

34

87

6587

65

87

65

8

8

87

65

12

34

12

34

12

34

12

34

12

34

+5V

+5V–GND

HGND

+24V

R401

FU401

ZD401

D401

FCC3220202D1FS4A

0.1A

CN401

3

2

1

4

5

21

0.01

∝,25

VC

410

560P

,50V

21

21

1

12

1

1

1

1

2

2

2

2

3 4

5

1 22

+5V

+24V

+5V

+3.3V

+24U

+24U

+24U

+24U+3.3V+5V+5V

∝+24 +24U

TB62201F

Motor DriverIC401

VMB

NC

OUT–B OUT–A-RS–ARS–B

PGND1 PGND4OUT–B- OUT–A

CLK–ABDATA –AB

RESETVSS2

CCP–ACR–ABVREF–ABVSS1VREF–CD VDD

DATA –CDCR–CDCCP–B

PGND2RS–DOUT–DVMD

CCP–COUT–D-

VMA

STROBE–AB-

CLK–CDSTROBE–CD-

OUT–CPGND3

RS–COUT–C-

VMC

123456789

37101112131415161718 19

202122232425262738282930313233343536

CF401 E001

E

04RC05

FG

1 1

2

3

3

5

7

2

4

6

8

ZD40

51 2 3

45

R409R40

4

R40

6

R40

7

R408

1.8,1/8W3.6K

,1/1

6W

0.1A

1.8,1/8W

R415

R414

R439

R441R438

R442

R443

1.8,1/8W

22K,1/16W

1.5K,1/16W

R44

0

33K

,1/1

6W

47K,1/16W

24,1/16W

24,1/16W

1.8,1/8W

R413

R412

1.8,1/8W

1.8,1/8W

12

12

12

12

12

12

R419

390,1/8W

13

2Q401

FP1L3N

CONTROL BOARD

Carriage Motor

( to Power Supply)

C401100∝,35V

C4022200∝,35V

R40212K,1/16W

R403100K,1/16W

C40

3

C40

4

C4050.22,50V

C4060.01∝,50V

C4070.01∝,50V

C408220∝,35V

C4090.01∝,50V

Part 5: AppendixBJC-3000

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 04

1

1 2

12

3

2

1

3

2

+5V

1

2

3

4

8

7

6

5

C5110.1∝,25V

+5V

PB0

VIF

R50847K,1/16W

+5V

C5130.1∝,25V

C5141000p,50V

<04-D1>

+5V

+5V

PD1

VSEN

R50947K,1/16W

<04-E4>

1

3

2

PD3

HVDD

R51047K,1/16W

<04-D4>

<03-F2,03-E2,03-B2>

<02-D8,04-C6,04-D6>

FB

FB

C50647∝,35V

C5050.1∝,25V

C5070.1∝,25V

M/R

NCVCCCSSK

TEST

GNDD0D1

VCC

VOUTSUBGND

1

21

C512(Not mounted)

21

21

5

4

2

3

RESET ICIC503

IC502

EEPROM(2Kbit)

M62782GP

S-93C56AFJ

C509100P,50V

OUTIN

GND

2

1

3

IC501UPC29M33T

R515

R525

RESETX<01-B6>

+3.3V

1K,1/16W

3.3K,1/16W

1

3

2

<01-A3>

<05-C5>

PB<3....0>

IF–PW–C0

C5100.1∝,25V

1

3

2

+5V

+R3.3V

Q504

FP1L3N

Q501

FP1L3N

Q502

FP1L3N

Q503

FP1L3N

21

CN501

Ink Sensor

Temperature Sensor

Control Buttons

Indicator

Beeper

Paper End Sensor

Pick-up Roller Sensor

DC/DC Converter

+3.3V

R512

R514

C508

R507

R51368K,1/8W

+5V

+5V

R52

2

R52

3

R52

4

10K

,1/1

6W

10K

,1/1

6W

10K

,1/1

6W

1K,1/16W

47K,0.063W

150,1/8W

R519

R501

PO0

PO1

PO2

LED–POW

LED–RES

SW501 POWER SKQNLA

POWER (GREEN)

RESUME (ORANGE)

RESUME SKQNLA

FRONT COVER SKHVLH

SW502

SW503

1K,1/16W

180,1/10W

R502

180,1/10W

R520 1K,1/16W

R521 1K,1/16W

3

2

1

3

2

1

<01-E1>

<01-C1>

<04-E4>

<04-E4>

<04-E4>

<01-D1>

<01-D1>

<01-C1>

PWM1

THERMO

<03-B4>

<04-B5>

<03-C5>

<04-A5>

<02-A6>

1

1 2

1 2

1 2

3

5

2

<01-A3,01-F3>PD<6....0>

0 USB–PW–C

IF–PW–C

SNS–PW–C1

CVDC–PW–C

SNS–PW–C1

MOT–SETCVDC–PW–C

VHC–PW–C

TH501

FB503

FB502

BK1608HS601

1 2FBFB501

+L3.3V+3.3V+5V +R3.3V

FBMJ3216HM102

BK1608HS601

TBPS1473J475H5Q

INKS

C51610PF,50V

21

21

21

C51710PF,50V

C5100.01∝,50V

21

C5020.01∝,50V

21

C5030.01∝,50V

21

21

21

0.01∝,50V

1

3

2

<01-E1>

<04-F8>

<04-F8>

<04-E8>

PO<3....0>

MAKER

MAKER

MAKER0 POW–SW

RESUME–SW

DOOR

CPP031

LED501

SEC2494C

1

1

2

2

LED501

SEC2494C

3 4

BZ<02-F4>R503

180,1/10W

<01-F6,02-C8,04-B8>

<01-F6,02-C8,04-C8>

<02-A3,02-C5,05-B6,05-D3,05-E7>

<02-D8,04-D6,04-B4>

<02-D8,04-C6,04-B4>

PC<3....0>

1

C504100P,50V

21

2 4

1 3

VSEN

PES

R505

PS501GP1SQ59C

R504

R506

390,1/16W39K,1/16W

10K,1/16W

PC<3....0>

2

C515100P,50V

21

21

22

11 21

2 4

1 3

VSEN

RRS

R517

PS502TLP832(CANO)

R516

R518

390,1/16W39K,1/16W

10K,1/16W

CONTROL BOARD

( Not mounted)

Part 5: AppendixBJC-3000

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 05

<02-D6,02-C5,02-A2,05-E5>

<02-C6,02-C4,02-A2,05-E5>

<02-B4,02-C3,02-E4,05-D7>

<02-C6,02-C4,02-A2,05-F3>

<02-D6,02-C5,02-A2,05-F3>

<02-E6,02-C5,02-A2,05-B3>

<02-F6,02-C4,02-A2,05-B3>

<02-D2,02-C4,02-B2,05-C3>

<02-D2,02-C5,02-B2,05-B3>

<02-D2,02-D4,02-B2,05-C3>

<02-E2,02-D5,02-B2,05-C3>

<02-E2,02-D5,02-B2,05-C3>

<02-E2,02-D4,02-B2,05-C3>

<02-E2,02-D5,02-B2,05-C3>

<02-E2,02-D4,02-B2,05-C3>

<02-E2,02-D5,02-B2,05-C3>

<02-E1,02-D2,02-B6,05-E3>

<02-B4,02-C3,02-E4,05-E3>

<02-E2,02-D4,02-B2,05-C3>

<02-E2,02-C2,02-D5,05-D3>

<02-D4,02-C2,02-E2,05-C3>

<02-E5,02-C2,02-E2,05-D3>

<02-E4,02-C2,02-E2,05-D3>

<02-E4,02-C2,02-E1,02-F2,05-D3>

<02-E5,02-C2,02-F1,02-F2,05-D3>

<02-A3,02-C5,04-A4,05-D3,05-E7>

<02-A3,02-C5,04-A4,05-B6,05-D3>

<02-E1,02-D2,02-C5,02-B2,05-B3>

<02-B6,02-E1,02-D2,05-D7>

<02-C2,02-E5,02-F1,02-F2,05-C5>

<02-A3,02-C5,04-A4,05-B6,05-E7>

<02-E4,02-F2,02-C2,02-E1,05-C5>

<02-C2,02-E4,02-E2,05-C5>

<02-E2,02-E5,02-C2,05-C5>

<02-E2,02-D5,02-C2,05-C5>

<02-D4,02-E2,02-C2,05-C5>

<02-D5,02-E2,02-B2,05-D5>

<02-C2,02-E2,02-B2,05-C5>

<02-D5,02-E2,02-B2,05-D5>

<02-D4,02-E2,02-B2,05-D5>

<02-D5,02-E2,02-B2,05-D5>

<02-D4,02-E2,02-B2,05-D5>

<02-D2,02-D4,02-B2,05-D5>

<02-E2,02-D5,02-B2,05-D5>

<02-D2,02-C4,02-B2,05-D5>

<02-D2,02-C5,02-B2,05-D5>

<02-F6,02-C4,02-A2,05-E5>

<02-E6,02-C5,02-A2,05-E5>

<02-E1,02-D2,02-C5,02-B2,05-E5>

21

2 4

1 3

HPSEN1

HPA

HPC

TLP832(CANO)

C20.1∝,50V

C10.1∝,50V

CN3

Home Position Sensor

CN1 CN2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

21

HVH

SUBH

HDATA

HSEL1B

HVDD

HCLK

HSEL1A

HSEL2A

HSEL2B

ODD

HLAT

EVEN

BENB0

HENB0

HENB1

HENB2

HENB3

BENB1

DIR

HRESET

DIA

DIK

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

HPC

HPA

DIK

DIA

HRESET

HENB3

DIR

HENB1

HENB2

BENB1

HENB0

EVEN

BENB0

HLAT

ODD

HSEL2A

HSEL2B

HSEL1A

HSEL1B

HCLK

HDATA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

<02-B3>

HVDD

HVDD

HGND

SUBH

HVH

CARRDGE BOARD

( to Cartridge )

( to Control Board)( to Control Board)

Part 5: AppendixBJC-3000

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Page 118: Canon BJC-3000 Service Manual
Page 119: Canon BJC-3000 Service Manual

PRINTED IN JAPAN (IMPRIME AU JAPON) CANON INC.

The printing paper contains70% waste paper.