cems brochure 2013

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Continuous Emission Monitoring Systems Market Leading Technical & Legislative Consultancy Complete Turnkey Solution Providers MCERTS Accredited Hardware & Software Cradle to Grave Support Approach

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Page 1: Cems brochure 2013

Continuous Emission Monitoring Systems

Market Leading Technical & Legislative Consultancy

Complete Turnkey Solution Providers

MCERTS Accredited Hardware & Software

Cradle to Grave Support Approach

Page 2: Cems brochure 2013

2 www.a1-cbiss.com +44 (0)151 666 8300 company/a1-cbiss a1cbiss

| “Continuous monitoring of emissions helps limit the impact of air pollutants in our environment” |

Continuous Emissions Monitoring System Solutions for a Cleaner EnvironmentContinuous Emissions Monitoring Systems (CEMS) are used to continuously collect, record and report data from industrial process operators that produce emissions to air.

CEMS are used as a means to comply with stringent emission limits as regulated by the Environment Agency (EA).

Under the Environmental Permitting Regulations, the EA or local council will refer to European Legislation, the Industrial Emissions Directive (IED 2010/75/EU).

Sites are required to continually measure emission parameters from their chimney-stacks to ensure that they are compliant, as defined in their site permit.

Who Regulates the CEMS Market?In 1998, the EA introduced the MCERTS scheme to provide tighter controls for emissions to air including a technical specification that CEMS had to meet. The criteria of the scheme included: detection limits, response time, linearity, zero and span drift etc. A requirement of the scheme, any CEMS equipment used to monitor emissions must also be approved and certified.

Any new installation seeking a permit will need to comply with the Industrial Emissions Directive (IED). The EA are looking at bringing all existing permitted sites under the directive.

The IED supersedes seven directives under one directive, creating a more simplified legislative framework: n Integrated Pollution Prevention & Control (IPPC)n Large Combustion Plant Directive (LCPD)n Waste Incineration Directive (WID) n Solvent Emissions Directiven And three Titanium Dioxide Directives

Under the new changes set by the IED, large combustion plants will be affected by the new emission limit values (ELVs). This will be particularly significant to the future of coal fired power stations.

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CEMS OverviewWhether your process is hot, wet, dry or dusty, we offer in-situ and extractive multi-gas analysers to be integrated into complete systems.

In-situ TechniqueIn-situ gas analysers have a very short response time as they directly measure gas from the stack.

Extractive TechniqueSample gas is extracted via a probe, conditioned and transported by a sample line to the gas analyser which is housed in an air conditioned GRP shelter.

The standard extractive CEM system consists of: n Sample probe n Filtern Sample line (umbilical) n Gas conditioning systemn Calibration gas systemn Gas analyser

Typical monitored emissions include: n Sulphur Dioxiden Nitrogen Oxiden Carbon Monoxiden Carbon Dioxiden Hydrogen Chloriden Ammonian Particulate Mattern Mercuryn Volatile Organic Compoundsn Oxygenn Dioxinsn CEM systems can also measure

temperature, air flow, pressure, and moisture

Flue GasTreatment

Extractive gas analysis housed in

air-conditionedGRP shelter

CDASNetwork

Page 4: Cems brochure 2013

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| Where are CEMS Installed? |

Most CEMS installations are utilised in applications where power is generated or where waste is burnt. Fuel consisting of fossil fuels, gas or waste is burnt or heated at very hot temperatures to produce heat or power or both to generate electricity.

CEMS Processes:n Mass Burn Incineratorsn Thermal Treatment - Gasification or Pyrolosisn Boilersn Turbines

Coal Fired Power Plants - An Uncertain Future?In fossil fuel powered plants, environmental protection has seen a greater focus. Although the UK has seen air pollution declining since the 1970’s, the IED has demanded a market for technologies to address Nitrogen Oxides (NOx) and Sulphur Oxides (SOx). In general, power plants with a greater capacity than 50 MW are required to measure NOx and SOx continuously plus dust and particulate matter (PM) emissions.

Under the new rules set by the IED, coal-fired power stations must either comply with certain emissions limits or opt out – Operators choosing to opt-out are then allowed a certain number of hours of operation before they must be shut down.

Energy from Waste - A Solution to the UK’s Waste ProblemThe UK is faced with the problem of disposing waste as many landfill sites are full. An increased number of EfW sites would decrease the amount of waste being sent to landfill significantly. EfW’s are regarded as a solution to the growing amount of waste in the UK generating up to 70MW of energy.

Municipal thermal treatment sites are required to typically measure SOx, NOx, CO, HCl, NH3, VOC and TPM which now fall under the IED.

EfW sites are seen as a ‘greener’ method of waste disposal as they reduce the emission of the greenhouse gas and methane produced during waste composition from organic matter in landfill sites.

Biomass - A Greener AlternativeThe UK government supports biomass, as a low-carbon form of power generation compared with fossil fuels. The trees and plants used as fuel absorb carbon dioxide from the atmosphere as they grow, so if they are regrown under environmentally sound conditions, burning them results in a net carbon saving as it displaces coal and gas.

However, green campaigners point to problems with sourcing sufficient quantities of biomass, much of which has to be imported, and say that without strict regulations, growing trees and crops for biomass can lead to deforestation in developing countries.

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| A Solution to the UK’s Growing Waste Problem? |

Currently, the UK generates around 30 million tonnes of municipal waste each year. Of that:n 35% is recycled or composted;n 10% is used to recover energy (EfW);n 55% is sent to landfill

The growing volume of waste, a shortfall of landfill sites and increasing energy prices are making Energy from Waste an obvious solution for a cleaner environment whilst filling the gap of power generation left by the coal fired power stations.

Are We Facing an Energy Crisis?The majority of the UK’s electricity comes from coal fired power plants. In 2011, the IED came into force. The directive gave high polluting coal fired power stations a period of grace to comply with the new requirements highlighted in the directive. If sites choose not comply, they are faced with closure.

The IED will require non-compliant power plants to close by the end of 2016 or after 20,000 operating hours. With low coal prices making coal-fired power plants more profitable than gas, many time-limited coal-fired power plants have raced through their allocated hours already and will close this year.

Estimatations suggest that over 12000MW of generating capacity could be lost from the national grid following the closures in 2016.

There is a real possibility that we could be facing a ‘lights out’ situation.

Join our discussion

Incentives for Capturing Syngas from Gasification ProcessThe Renewables Obligation (RO) places a commitment on UK electricity suppliers to source an increasing proportion of electricity they supply to customers from renewable sources. The gasification process converts municipal solid waste into a usable synthetic gas, or syngas.

Renewables Obligation Certificates (ROCs) are issued to accredited generating stations based on net renewable generation. The fuel is sampled using the process agreed during the accreditation process, factoring in the calorific value of the fuel being burnt, and this is then used to determine the renewable generation for ROC claim purposes.

More efficient plants will receive up to 2 ROCs per MW/hour of electricity produced.

Why Landfill Isn’t Sustainable: n EU Landfill Directive requires the amount of

waste to be reducedn In 2014, landfill taxation rates have increased

from £72 per ton to £80 per ton to encourage diversion from landfill

n Majority of landfill sites are fulln Methane gas produced by landfill has a GWP

of 21 which means it offers 21 times the greenhouse warming threat than CO2

Page 6: Cems brochure 2013

| a1-cbiss have 45% of the UK & Ire CEMS market share |

6 www.a1-cbiss.com +44 (0)151 666 8300 company/a1-cbiss a1cbiss

Complete System Integrators Specialising in Design, Build and Installation Supported by the Industry’s Largest Service Network

5. After Sales Service and Support

1. CEMS Management Consultancy 2. Dedicated Project

Management

3. In-House Project Design, Build and Integration

Since 1989, a1-cbiss has been supplying Continuous Emissions Monitoring Systems (CEMS) to hundreds of industrial processes that are regulated by the EA.

Our CEM systems comprise of gas analysers from Environnement SA from whom we have worked in partnership for over a decade.

These analysers are MCERTS certified and have all of the requirements necessary for this industry.

Typically, because each individual site has its own requirements, CEM systems are generally bespoke projects.

Our success is based on our ability to listen to our customers requirements, support them throughout the project and deliver market leading CEMS projects.

4. Installation & Commissioning

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Through our consultative approach and using our expert engineering knowledge, design skills and experience of the industry, we are able to provide you with the confidence in the system design, build and full integration of complete emissions monitoring systems.

At our engineering facility, our engineers take great pride in attention to detail, ensuring that the specification is met.

MCERTS certified gas analysers, gas conditioning systems, heated lines and particulate monitors, data acquisition software - individual components of a CEM system are integrated into complete emissions monitoring systems.

Extractive multi-gas analysers are integrated as part of a rack or wall mounted system then built into an air conditioned GRP shelter which is moved into position at site.

Factory Acceptance Tests (FATs)Prior to shipment from our engineering facility, we invite you to perform a FAT of the complete system to ensure that you are wholeheartedly satisfied that the system meets your requirements.

Site Acceptance Tests (SAT’s)Our industry specialist technicians are on-hand to install, calibrate and commission your system before carrying out SAT’s.

Service & SupportWe have the largest service and maintence team in the CEMS market. Following installation, our fleet of 15 engineers are available 24/7 offering peace of mind that your equipment is covered for all eventualities.

We’ve been building and integrating CEMS systems for over 20 years.

| Specialist System Integrators |

Page 8: Cems brochure 2013

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The MIR-FT is an extractive multi-gas analyser which offers multiple gas measurements.

n Installed across the majority of the UK’s municipal waste incinerators

n Designed for measurements in wet and corrosive sample gases

n Fast and simultaneous measurements of up to 14 gases

n Future upgrades possiblen Excellent calibration stabilityn Automatic spectral interference

correctionsn Reproducible and accuraten Windows based PC driven

software with on-board data acquisition

n MCERTS Certified to EN15267-3

n QAL 1 and QAL 3 compliance of EN14181

Certified Rangesn NO: 0-200mg/m3 - 0-600mg/m3

n NO2: 0-200mg/m3

n CO: 0-75mg/m3 - 0-300mg/m3

n CO2: 0-25 Vol %n SO2: 0-75mg/m3 - 0-500mg/m3

n N2O: 0-100mg/m3

n HCl: 0-15mg/m3 - 0-90mg/m3

n NH3: 0-15mg/m3

n H2O: 0-30 Vol %

The MIR-9000 is a proven CEM system offering multiple gas measurements.

n Over 1500 installations worldwide

n Designed to measure dry and corrosive samples on a dry basis

n Fast and simultaneous measurements of up to 10 gases

n Automatic cross interference corrections

n Highly accurate, excellent stability with automatic optical stability check

n MCERTS Certified to EN15267-3

n QAL 1 and QAL 3 compliance of EN14181

Certified Rangesn NO: 100mg/m3 - 0-500mg/m3

n CO: 0-75mg/m3 - 0-500mg/m3

n CO2: 0-25 Vol %n SO2: 0-75mg/m3 - 0-200mg/m3

n N2O: 0-20mg/m3 - 0-200mg/m3

n HCl: 0-15mg/m3 - 0-100mg/m3

n CH4: 0-10mg/m3 - 0-200mg/m3

n O2: 0-10% - 0-25%

Using the heated Infra-Red Gas Filter Correlation technology, the MIR-9000H is a perfect multi-gas analyser for multiple applications, including DeNOx (SCR/SNCR).

n Available in 2 versions for the simultaneous and continuous measurement

n Designed to measure wet and corrosive sample

n Perfectly suited for ammonia slip detection

n Automatic spectral interference correction

n Reproducible and accurate, fast response time

n Robust and reliable design built in a stainless steel tight box for withstanding the harshest industrial environments

n Excellent calibration stability

Rangesn NH3: 0-15 mg/m3

n H2O: 0-30 Vol %n NO: 0-200mg/m3

n NO2: 0-200mg/m3

n CO: 0-75mg/m3 n CO2: 0-30 Vol %n SO2: 0-500mg/m3 n O2: 0-25 Vol %

CONTINUOUS EMISSIONS MONITORING

Environnement SA MIR-9000

Environnement SA MIR-FT

Environnement SA MIR-9000H

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The Graphite 52M FID provides continuous monitoring of total VOC’s.

n Detector placed in a heated oven, up to 191°C allowing measurement of high concentrations of heavy hydrocarbons

n Fast response timen Real time graphic display

with interactive menu driven software

n Integrated zero air catalystn Dual stream monitoring by independent detectors availablen User selectable ranging

n Very low limits of detectionn Hydrogen/Helium fuel

supply thus reducing oxygen interference

n Fully compatible with the MIR-FT & MIR-9000 CEM systems

n MCERTS Certified

Certified Rangesn TOC: 0-15mg/m3

Environnement SA Graphite 52M

The MIR-9000-CLD utilises the Standard Reference Method (SRM).

n Designed to measure dry and corrosive samples

n Chemiluminescence SRM for NOx measurement, IR Gas Filter Correlation for CO, CO2 & Paramagnetic for O2

n Fast and simultaneous measurements of up to 10 gases

n Automatic cross interference corrections

n Highly accurate, excellent stability with automatic optical stability check

n MCERTS Certified to EN15267-3

n QAL 1 and QAL 3 compliance of EN14181

Certified Rangesn NO: 0-20mg/m3 - 0-2000mg/m3

n NO2: 0-20mg/m3

n NOx: 0-20mg/m3

n NO: 0-100mg/m3 - 0-500mg/m3

n N2O: 0-20mg/m3 - 0-200mg/m3

n CO: 0-75mg/m3 - 0-500mg/m3

n CO2: 0-25% Voln SO2: 0-75mg/m3 - 0-200mg/m3

n HCl: 0-15mg/m3 - 0-100mg/m3

n CH4: 0-10mg/m3 - 0-200mg/m3

n O2: 0-10% - 0-25%

Environnement SA MIR-9000 CLD

The MIR-IS in-situ multi-gas CEM system is a compact extractive monitoring system that also monitors temperature, flow and pressure integrated into the sample extraction probe.

n Up to 10 gases measured simultaneously

n Designed to measure dry and corrosive samples with built-in sample dryer system (same as SEC box)

n Robust and reliable design, built in a stainless steel tight box enclosure

n Ease of installation: single stack entry, sample line not required therefore reducing costs

n The Infra-red technology eliminates cross sensitivity from other present gases and provides high accuracy

n MCERTS Certified to EN15267-3

Certified Rangesn NO: 0-100mg/m3 - 0-500mg/m3

n N2O: 0-20mg/m3 - 0-200mg/m3

n CO: 0-75mg/m3 - 0-500mg/m3

n CO2: 0-25 Vol%n SO2: 0-75mg/m3 - 0-200mg/m3

n HCl: 0-15mg/m3 - 0-100mg/m3

n CH4: 0-10mg/m3 - 0-200mg/m3

n O2: 0-10% - 0-25%

Environnement SA MIR-IS

Page 10: Cems brochure 2013

The AMESA-D utilises the modified cooled probe method with Isokinetic sampling system

coupled with XAD-II adsorbent cartridge for long-term sampling of dioxins and furans.

n Fully automatic isokinetic sampling from 6 hours up to 6 weeks

n Modified cooled-probe method, with adsorption on XAD-II

n Dioxins of all 3 phases (gaseous, solid and liquid bounded) are collected in one cartridge

n High efficient dust filtern Fully automated solution with

stored data on USB flashdriven Cooled probe in different

materials and lengths to fit the application

n MCERTS Certified to EN15267-3

Certified Rangesn 2-30m/s

10 www.a1-cbiss.com +44 (0)151 666 8300 company/a1-cbiss a1cbiss

Environnement SA AMESA-D

The PCME QAL181 is an approved Particulate Continuous Emission Monitor (CEM) providing high quality emission measurement for low dust concentrations from industrial processes.

n Pro scatter sensor plus a powerful user interface module which provides power

and digital communication for the user

n The standard control unit provides set-up functionality, graphical displays and recording of emissions and QAL 3 data for a single sensor system

n The sensor, which supports industry standard Modbus communication, can be connected directly to a PLC or CEMS management system

n Works reliably in high dust applications.

n The results of the automatic upscale (span) check can optionally be used to compensate for the effects of any contamination

Certified Rangesn TPM: 0-15mg/m3

The PCME QAL991 is designed to meet and exceed CEN standard EN 14181/EN 13284-2. Particularly suited to industrial processes controlled with dry scrubbing and high efficiency bag filtration.

n System self-checks, with logging of Zero and Span check data for automated QAL3 reporting in full compliance with EN 13284-2

n The instrument design permits up to 32 sensors to be connected to a single central control unit

n The results of the automatic upscale (span) check

can optionally be used to compensate for the effects of any contaminationn QAL1 approval specified in

MCERTS - EN 15267-3

Certified Rangesn TPM: 0-15mg/m3

PCME QAL181

PCME QAL991

The Oxymitter In Situ Oxygen Transmitter was the world’s first in situ, zirconium oxide-based oxygen transmitter for flue gas measurement.

n Fast speed of response - In situ design ideal for closed loop control

n In situ design. No sample system, sample probes, scrubbers or pumps are necessary; test gas calibration check without disturbing the probe

n Integrated oxygen probe and electronics simplifies installation. Thus eliminating the costs of mounting seperate electronics.

n Eliminates cabling and conduit between probes and electronics

n Low installation and maintenance costs

n Optimises plant resourcesn Automatic line voltage

selections

Rangesn O2 0-25 Vol %

Emerson Oxymitters

Page 11: Cems brochure 2013

Portable Gas Sampling ProbeThe Ankersmid portable gas sampling probe is a simple and useful analysing tool for consultants performing emissions sampling tests across different sites.

n Probe is heated to 180oC

n Filter element of 150mm suitable for applications up to 1g dust/m3

n Acts as a compliment to a1-cbiss portable gas conditioning system

The Ankersmid PGCS is a portable gas conditioning system that can be used for detailed stack testing compliance.

n Dewpoint set at 4oC but can be changed from 1oC to 15oC

n Lightweight & compact design for mobile stack testing

n Heated probe to 180oC

n External gauge allows readings to be seen whilst case is closed

The system includes:n Portable Gas Sampling Proben Peltier Gas Chillern Heated Line

Through lowering the dew point of humid gas, the Ankersmid Gas Chillers are able to reduce the risk of condensation occurring in the analyser.

n The dewpoint is set at 3-4oC as standard

n Gas flow up to 400l/hourn Ambient Temperature up to 50oCn Available as wall mount or

19” rack from 15kg

Regulated from 180oC, heated lines are used to transport the sample to the sampling unit which prepares the gas to be measured.

n ATEX approval available

n No cold spotsn Interchangeable PTFE tuben External termperature

controller requiredn Max length: 52metres

11www.a1-cbiss.com +44 (0)151 666 8300 company/a1-cbiss a1cbiss

Portable Gas Conditioning System (PGCS)

Portable Gas Chillers

Heated Lines

ANKERSMID - ANCILLARY EQUIPMENT

Syngas Monitoring Systema1-cbiss provide a syngas monitoring system available as part of a fixed system or as a portable kit for on-the-spot-measurements at varoius points of your site.

The syngas systems quickly identify the calorific value of syngas (the name given to a gas mixture that contains varying amounts of carbon monoxide and hydrogen).

“Up to 2 Renewable Obligation Certificates (ROCS) are issued to syngas generating stations based on their net renewable capabilities”

STACK TESTING EQUIPMENT

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Dual RedundancyTo maximise data capture two copies of CDAS are set up in a duty/standby redundancy agreement. If the duty data is interrupted the system switches to collect data from the standby system.

EN14181 Compliancen Calibration of instrument to SRM instrumentn Each species on each analyser gives a

calibration formulae in the form y=mx + cn Specific gas bottles associated to QAL3 testn A check to ensure analysers are still

working as intendedn Ensuring operating rangen Multiple QAL3 tests from a mixed

gas bottlen Correction to standard

reference conditions

Logging and Trending Systems CDAS Elite is the complete data logging, trending and analysis package offering full support for EN14181 QAL3 testing.n Windows 8 compatibilityn Multi-Language supportn Communicates via remote

analogue I/On Separate QAL2 functions

for instruments monitoring multiple stacks

Automatic Report CDAS generates reports and graphs to meet the requirements of the site permit and EA. It attains to M20 by taking QAL2 factors and then puts these into Shewhart charts for QAL3.n Automatic period reportsn Searchable alarm history screenn Configurable alarmsn Visual representation of alarm limits on data

gridn Built in PDF viewers for CDAS reports

CDAS is the most advanced MCERTS Certified data acquisition software packageD A SC

D A SC

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CDAS is a fully MCERTS accredited (parts A, B, C1 & C2) real time data acquisition software – now available for windows 8. The ease and flexibility of CDAS creates a unique feel that allows the user to create user defined profiles, allowing several of these profiles to exist at once.

The flexibility of the software means that raw data can be collected from a range of instruments for CEMS. The results are then implemented in a bespoke report. The reports can be saved as a PDF file or exported as a comma separated text file.

Packed with enhanced features in helping you to achieve compliance

Data Collection, Processing & VisualisationCDAS acquires data in real time, the real time data is then converted to:

n Raw data (Instrument value) n Calibrated data (EN14181 QAL2 calibration

function)n Corrected data (reference conditionsn Adjusted data (reportable values)n Improved memory efficiency

A data file for each of the conditions above is written to the hard disk, CDAS does not delete any data that it has recorded.

CDAS data acquisition programmes are installed that on a PC that is connected to all of the analytical instruments. Communications are accomplished via either serial, ethernet protocols or analogue inputs. Other communication protocols are supported such as Modbus and OPC from the CDAS PC for easy interface to PLC.

Typical grid

Shewhart charts

QAL2 function grid

Multi-language support

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| The Service Centre |

Onsite | Workshop

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Operational Service & Support It’s All in Hand With Our Service Contract BenefitsAll systems are supported by our dedicated service

centre to provide repair, calibration, preventative maintenance, software support and remote diagnostics 24 hour/7 days per week.

Fast responsea1-cbiss have 15 service engineers - the largest UK CEMS service support network offer a guaranteed repsonse time from 6 hours.

Fully trainedFactory trained industry specialists on hand to provide full service and support.

ExperiencedMost experienced CEMS service team in the UK with a combined industry experience of over 125 years.

DedicationSite dedicated engineers that understand your system thus improving quality of your service contract.

Our service contracts are fully flexible to meet customer specific, legislative or budgetary requirements. Our comprehensive service & support package options give you peace of mind that equipment is covered for all eventualities.

Typical Service Contractn 4 scheduled service & calibration visits per yearn Site allocated service engineern 3 working day response time to reported failuresn All parts, consumables, labour and travel inclusiven OMA - Pre audit check and OMA audit

attendancen EN14181 compliant functional checksn Remote diagnostics supportn Legislation compliant service documentationn Fully inclusive of warranty and breakdown cover

Service Contract Extrasn Optional response time from 6 hoursn 24/7 regional service support, 365 days per yearn Bank holiday covern Annual functionality and linearity testing

Ongoing service & support is integral to the a1-cbiss offeringThe a1-cbiss philosophy differs from our competitors in that we firmly believe that quality should continue far beyond supply.

“The a1-cbiss service engineers offer exceptional support, as well as being professional and knowledgeable”

Andy McQueen EFW Facility Plant Manager

Veolia Chineham

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www.a1-cbiss.com +44 (0)151 666 8300 company/a1-cbiss a1cbiss

| Training |

a1-cbiss have a team of technical advisors across the UK that are available to provide training on site. Our training advisors have at least 5 years industry experience with many of them working at a1-cbiss for at least 3 years.

Their knowledge of the CEMS market is second to none. Full system training, advice, support for OMA surveys and advice and guidance on all relevant legislation are all available to your staff.

Our structured training programs for all of our CEMS equipment, would comprise of the following topics:n Advanced system technical trainingn Advanced system CDAS trainingn Objective CEMS specification consultancy

to meet permit requirementsn Legislation specificn EN14181 - QAL3

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a1-cbiss can provide a comprehensive training package to meet all of your site requirements.

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| Client Reference |

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Page 17: Cems brochure 2013

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| Testimonials |

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“ We became aware of a1-cbiss and their emissions monitoring systems through our operational involvement on one of our Contract Energy Management contracts in the North-East of England.

We were in the design phase of a new wood chip burning Power Station and, as relative newcomers to this field, we received a great deal of technical guidance from a1-cbiss regarding WID compliance.

We were particularly impressed by the fact that the CEMS is 100% engineered by a1-cbiss including the CDAS software and also received a very competitive tender return compared to their rivals in this field.

We look forward to working with them during the commissioning phase of the station.

Peter Cleary Senior Project Engineer Dalkia Energy

WSP regularly partner with a1-cbiss to ensure our permitting clients get the best technical advice and response to their CEMS needs.

Neal Barker Technical Director WSP Environment and Energy

We have been using a1-cbiss since the plant was built for their expertise, technical guidance and market leading equipment. The equipment we have onsite is the MIR-FT system combined with a G52M FID and the a1-cbiss data acquisition software CDAS Elite. The complete CEM system has proven to be very reliable and dependable over the years. One of the key benefits to us is the CDAS elite software package which is easy to use and extremely flexible meeting all our site requirements. The a1-cbiss engineers offer exceptional support, as well as being professional and knowledgeable. The a1-cbiss legislative consultancy approach has been invaluable and helped contribute to us achieving one of the highest OMA scores in the industry.

Andy McQueen EFW Facility Plant Manager Veolia Chineham

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| Case Study |

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Power IndustryThe backgroundBecause of ageing equipment and increasing issues surrounding reliability, one of Europe’s leading power suppliers decided to roll out a series of site upgrades to replace their continuous emission monitoring systems (CEMS) at a coal fired power station and two gas turbine sites across the UK.

The challenge1. To supply CEMS that complies with the

requirements of MCERTS, the large combustion plant directive (LCPD) and the industrial emissions directive (IED), which is due to be enforced in 2016

2. To include a system redundancy option at the coal fired power station to prevent any downtime

3. To monitor temperature, pressure and flow measurement directly from the flue and establish communications between the analysers and Data Acquisition & Reporting Software

4. The coal fired power station required the systems to be installed in the main exit flues (within one concrete windshield), at a height of 75 meters above ground level

5. The incumbent systems were not provided by a1-cbiss, therefore a1-cbiss would have to prove that their solution, service and support is superior to the incumbent supplier

Design and build

Purpose built enclosure

Page 19: Cems brochure 2013

The solutionAt the coal fired power station, a1-cbiss proposed an MCERTS accredited MIR9000 infrared multi-gas analyser that monitors extracted samples on a dry basis, using a SEC sample conditioning system. The SEC sample conditioning system comprised of an in-situ probe, a permeation dryer unit and a temperature, pressure and flow moduleintegrated into the same probe. A permeation dryer eradicates the requirement for long lengths of heated line.

The MIR9000 system MCERTS accreditation is based on the Emission Limit Values (ELV) of the waste incineration directive, and subsequently future proofs the site for the ELV change when the IED comes into force in 2016.

Using a single probe for measuring all of the required parameters reduced the number of penetrations in the flues and consequently lowered the cost of installation.

The option for system redundancy was addressed by proposing a fully automated change-over system with an additional MIR9000 analyser. The system would be fully controlled by the CDAS software, therefore requiring minimal user intervention and eliminating any risk of downtime.

For the gas turbine site, a1-cbiss proposed MIR9000 CLD chemiluminescence and infrared multi-gas analysers that monitor extracted samples on a dry basis, using a SEC sample conditioning system. The SEC sample conditioning system comprised of the same elements as used in the MIR9000 system. The CLD system fully complies with the standard reference method (SRM) EN 14792 for the measurement of NOx. The CLD also has MCERTS certification that complies with the new limits in the IED.

Service & support is integral to the a1-cbiss offering. With the largest service network in the industry and nationwide coverage, the dedicated team of service engineers provide service, repair & maintenance on all equipment supplied.

The resulta1-cbiss manage all aspects of the project from design & build, installation and commissioning, through to on-going service and support.

The coal fired power station saw the installation of nine MIR9000 multi-gas MCERTS accredited analysers comprising of four duty MIR9000 systems and 1 standby MIR9000 with a changeover system for redundancy. The analysers are integrated into a purpose built enclosure, all communicating via the MCERTS certified CBISS Elite Data Acquisition & Reporting software (CDAS) which also incorporates the IVIS hardware panel allowing for QAL 3 functionality.

The gas turbine site saw the installation of seven MIR9000 CLD multi-gas analysers. Again the analysers are integrated into a purpose built enclosure, all communicating via the MCERTS certified CBISS Elite Data Acquisition & Reporting software (CDAS) which also incorporates the IVIS hardware panel allowing for QAL 3 functionality.

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Installation and commissioning

Page 20: Cems brochure 2013

a1-cbiss supply products and services in a number of industries and applications:

You may also be interested in:

n Continuous Emissions Monitoring Systemsn Gas Detection & Analysis

n Refrigerant Leak Detection Solutions

n Sample Conditioning & Extraction

n Service & Support

11 Ark Royal Way, Lairdside Technology Park, Tranmere, Wirral, CH41 9HTT: +44(0)151 666 8300 F: +44(0)151 666 8329 E: [email protected]: www.a1-cbiss.com Buy Online: shop.a1-cbiss.com