CIAL Model Company

LSGD, Government of Kerala

CLEAN KERALA COMPANY LTD

Company registered under

Local Self Government Department,

Government of Kerala

as per Companies Act 1956.

Plastic Collection and Recycling

E waste Collection and Recycling

Railway Station Cleaning

Glass recycling projects – up coming

• The Clean Kerala Company Ltd, vide G.O No. 93/2014/LSGD

dated 28.05.2014 has been authorized by the Government of

Kerala to render service to the local self-governments and vide

G.O No. 3119/2016/LSGD dated 17.11.2016, State level

coordination committee meeting held on 23.03.2017 decision

no. 2.8 has been authorized to supply shredded plastics to L.S.G.

D for the construction of polymerized roads.

Accredited agency of Govt of Kerala

An Initiative of Govt of Kerala

• Comprehensive waste management plan to collect, separate and recycle waste in Local bodies

• Clean Kerala Company Ltd authorized to address the management of plastic rejection and E waste

Kerala Government InitiativeGovernment Orders Issued

L.S.G.D To use shredded plastics for the construction of10% of roads

• G.O No. 3119/2016/LSGD Dated 17.11.2016

• State Level Coordination Committee Meeting Held on 23.03.2017

Decision No. 2.8

P.W.D To Construct Polymerized Roads

• G.O RT No. 61/2013/PWD Dated 20.017.2013

POLYMERISED ROAD CONSTRUCTION

• Directions From Ministry Of Road Transport And Highways

Govt of India

PLASTICS PROCESSING MODE OF OPERATION:

For recycling / disposal

Baling of other plastics by using baling machines

Shredded plastic for road tarring

Shredding of low grade clean plastics by using shredding machines

COLLECTION OF PLASTICS by Kudumbasree groups

Shredding of plastic waste

The cleaned plastic waste will be shredded or cut in to small pieces by using a Shredding machine

PLASTIC

SHREDDING MACHINE

Plastic Tar Road Construction

BUSINESS MODEL OF RECYCLINGINITIATIVE OF GOVERNMENT OF KERALA

• REVENUE FROM DISPOSAL OF SHREDDED PLASTICS

• SAVINGS ON BITUMEN

• BETTER QUALITY ROADS

• SAVINGS ON DISPOSAL COST

• SAVINGS ON ENVIRONMENTAL COST

Responsibilities of LSGIs

PROVISION OF INFRASTRUCTURE

• INSTALLATION OF SHREDDING MACHINE OF 1TPD

• SHED FOR HOUSING SHREDDING MACHINE

• PROVISION OF INFRASTRUCTURE

(3 PHASE CONNECTION AND WATER)

MODEL PROJECT 1 TPD

MONTHLY INCOME

• SALES – Rs 3,75,000/-

(25 tonnes @ Rs 15/- per kgr)

PROFIT – Rs 2,65,000/-

MONTHLY EXPENDITURE

• SALARY – Rs 75,000/-

(Rs 15,000/- for 5 staff)

• POWER - Rs 30,000/-

• MAINTENANCE - Rs 5,000/-

TOTAL/MONTH – Rs 1,10,000/-

SALIENT FEATURES

OF THE PROJECT

• Clean Kerala Company Ltd to supply, installand commission shredding machine ofprocessing capacity 100 Kg/hr and up to1 TPD, dusting machine and baling machineas per the decision of the Co-ordinationCommittee meeting held on 23/3/2017.

• The L.S.G to employ Kudumbasree Unit toprocess the waste at the facility.

Technical Specifications

Shredding Machine ( Including Blade Grinder)

Capacity 1 TONNE/DAY (100KG/HR)

Power 20 H.P

Thickness of blade 16mm

Number of blades 6 nos (Rotary-4, Stationary-2)

Size of mouth 18 Inches

Height 5 Feet

TECHNICAL SPECIFICATIONS

Hydraulic Baling Machine

Chamber Size 900 x 450 x 450 mm

Bale Size 450 x 450 x 450 mm

Bale Weight 50 to 75 Kg

Motor 7.5 HP

No: of Cylinders Single

Pressing time stroke 12 Strokes per hour

Operation Electric Panel Operated

FINANCIAL DETAILS MACHINERY FOR PROCESSING

1 TONNE PLASTIC REJECTS/DAY

Cost of Shredding Machine with Blade

Grinder and accessories

Rs 4,05,000/-

Cost of Baling Machine Rs 4,25,000/-

Supervision Charges for One year Rs 50,000/-

TOTAL Rs 8,80,000/-

Installation Charges and Taxes Included

OUTPUT/INFRASTRUCTURE

Maximum input quantity – 1 tonne per day

Maximum output quantity of shredded plastic – 800 Kg/day

Requirement:

• Water Requirement – 1/2 KLD

• Shed for machine and storage – 40ft X 25ft (500-1000 sq:ft)

• 3 phase power connection required (with transformer, if

necessary, as advised by K.S.E.B)

• Toilet facility

KALOOR MANAPATTYPARAMBU ROAD,

Polymerized road of

Cochin Corporation in 2009

THANK YOU