compact performance - festo...contents and general instructions vi festo p.be--cp-il-en en 0112c...

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Description 175 509 en 0112c Compact performance Description Electronics CPV valve terminal with direct connec- tion Field bus protocol: INTERBUS-Loop Direct connection type CPV..-GE-IL-...

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Page 1: Compact performance - Festo...Contents and general instructions VI Festo P.BE--CP-IL-EN en 0112c Target group This manual is intended for technicians who are trained in control and

Description175 509en 0112c

Compact performance

DescriptionElectronics

CPV valve terminalwith direct connec-tion

Field bus protocol:INTERBUS-LoopDirect connectiontype CPV..-GE-IL-...

Page 2: Compact performance - Festo...Contents and general instructions VI Festo P.BE--CP-IL-EN en 0112c Target group This manual is intended for technicians who are trained in control and
Page 3: Compact performance - Festo...Contents and general instructions VI Festo P.BE--CP-IL-EN en 0112c Target group This manual is intended for technicians who are trained in control and

Contents and general instructions

I

Author H. Hohner, E. Klotz, M. Simons. . . . . . . . . . . . . . . . .

Editors H.-J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Translation transline Deutschland GmbH. . . . . . . . . . . . . . .

Layout . . . . . . . . . . . . . . Festo SE & Co. KG, Abtl. KG-GD

Type setting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0112c. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Title MANUAL-EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE--CP-IL-EN. . . . . . . . . . . . . . . . . . . . . . . . . .

Order no. 175 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E (Festo SE & Co. KG, D-73726 Esslingen, Federal Republic of Germany 2000)Internet: http://www.festo.comE-Mail: [email protected]

The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registration.

Festo P.BE--CP-IL-EN en 0112c

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Contents and general instructions

II Festo P.BE--CP-IL-EN en 0112c

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Contents and general instructions

IIIFesto P.BE--CP-IL-EN en 0112c

Contents

Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Notes on the use of this manual VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Installation 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 General notes on installation 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Description of the product 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 Structure of the INTERBUS-Loop 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4 Pin assignment 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 Connecting the CPV valve terminal 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1 Structure of the Quickon screw connector 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.2 Preparing the connecting cable 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.3 Connecting the cables 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.4 Fitting the blind plug 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.5 Selecting the power unit 1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.6 Notes on connecting the power supply 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.7 Earthing 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Commissioning 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Commissioning on an INTERBUS master 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1.1 General 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Switching on the power supply 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Addressing variants 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 Number of outputs and ID code 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Bus configuration 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5.1 Bus configuration with CMD software 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2 Bus configuration without CMD software 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Contents and general instructions

IV Festo P.BE--CP-IL-EN en 0112c

2.6 Basic rules for addressing CPV valve terminals 2-18. . . . . . . . . . . . . . . . . . . . . . .2.6.1 Addressing the CPV valve terminal 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.2 Process data entry via the CMD software 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Preprocessing 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8 Periphery fault (PF) 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Diagnosis 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Summary of diagnostic possibilities 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Diagnosis via LEDs 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.1 Normal operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Error display (US) 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.3 Error display (DIAG) 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.4 Displays of the valve coils 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Diagnosis via INTERBUS 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Error treatment 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4.1 Reaction to faults in the control system 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications.. A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2 Accessories A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.3 Dimensions A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Contents and general instructions

VFesto P.BE--CP-IL-EN en 0112c

Designated use

The CPV valve terminal type CPV-... with direct connection tothe INTERBUS-Loop type CPV..-GE-IL-... described in this man-ual is intended exclusively for use as a slave on the INTER-BUS-Loop and compatible field buses. The CPV valve terminalmay only be used as follows:

� in accordance with designated use

� in its original condition

� without any modifications

� in perfect technical condition

The values specified for pressures, temperatures, electricaldata, torques, etc. must be observed.

Please comply with technical regulations as well as nationaland local regulations in your country.

When implementing an emergency stop circuit, observe alsothe measures listed in Chapter 1.5.6.

WarningIf to be used as an explosion-protected operating device,make sure that:

S electrical contacts are not disconnected under tension

S the completely fitted product with all plugs, adaptersand protective caps complies at least with protectionclass IP 64.

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Contents and general instructions

VI Festo P.BE--CP-IL-EN en 0112c

Target group

This manual is intended for technicians who are trained incontrol and automation technology, and who have experiencein installing, commissioning, programmierung and diagnosingslaves on the INTERBUS.

Service

Please consult your local Festo repair service if you have anytechnical problems.

Notes on the use of this manual

Please noteThis manual describes the functioning of the software ver-sion 1.x and the hardware version 04/98 of the CPV valveterminal with direct connection to the INTERBUS-Loop.

This manual contains specific information on installing, com-missioning, configuring and diagnosing CPV valve terminalswith direct connection for the INTERBUS-Loop.

Information on fitting and on the pneumatic components ofthe CPV valve terminal can be found in the pneumatics man-ual �P.BE-CPV-...�.

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VIIFesto P.BE--CP-IL-EN en 0112c

Important user instructions

Danger categories

This manual contains instructions on the possible dangerswhich may occur if the product is not used correctly. Theseinstructions are marked (Warning, Caution, etc), printed on ashaded background andmarked additionally with a picto-gram. A distinction is made between the following dangerwarnings:

Warning... This means that failure to observe this instruction mayresult in serious personal injury or damage to property.

Caution... This means that failure to observe this instruction mayresult in personal injury or damage to property.

Please note... This means that failure to observe this instruction mayresult in damage to property.

The following pictogram marks passages in the text whichdescribe activities with electrostatically sensitive compo-nents.

Electrostatically sensitive components may be damaged ifthey are not handled correctly.

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VIII Festo P.BE--CP-IL-EN en 0112c

Marking special information

The following pictograms mark passages in the text contain-ing special information.

Pictograms

Information:Recommendations, tips and references to other informationsources.

Accessories:Information on necessary or sensible accessories for theFesto product.

Environment:Information on environment-friendly use of Festo products.

Text markings

S The bullet indicates activites which may be carried out inany order.

1. Figures denote activities which must be carried out in thenumerical order specified.

� Hyphens indicate general activities.

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IXFesto P.BE--CP-IL-EN en 0112c

The following product specific terms and abbreviations areused in this manual:

Term/abbreviation Meaning

O Digital output

OB Output byte

CP Compact Performance

CPV Direct CPV valve terminal with fieldbus direct connection

CP System Complete system consisting of CPV Direct and CP modules

CP Anschluss Socket or plug on the CP modules with which they are connected to thenode by means of the CP cables

CP Modules Common term for the various modules which can be incorporated in aCP system

CP-Cable Special cable for connecting the various CP modules

I Digital input

I/O Module Common term for the CP modules which provide digital inputs andout-puts (CP input and CP output modules)

IO/s Digitale In and Output

PLC/IPC Programmable logic controller/industrial PC

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Contents and general instructions

X Festo P.BE--CP-IL-EN en 0112c

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Installation

1-1Festo P.BE--CP-IL-EN en 0112c

Chapter 1

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1. Installation

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Contents

1. Installation 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 General notes on installation 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Description of the product 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 Structure of the INTERBUS-Loop 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4 Pin assignment 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 Connecting the CPV valve terminal 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.1 Structure of the Quickon screw connector 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.2 Preparing the connecting cable 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.3 Connecting the cables 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.4 Fitting the blind plug 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.5 Selecting the power unit 1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.6 Notes on connecting the power supply 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.7 Earthing 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1. Installation

1-3Festo P.BE--CP-IL-EN en 0112c

1.1 General notes on installation

WarningBefore undertaking installation and maintenance work,switch off the following:

S the compressed air supply

S the operating voltage supply to the bus terminal

S the load voltage supply to the CPV valves

You can thereby avoid:

� uncontrolled movements of loose tubing

� undesired movements of the connected actuators

� undefined switching states of the electronic components

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1. Installation

1-4 Festo P.BE--CP-IL-EN en 0112c

1.2 Description of the product

CPV valve terminal type CPVxx-GE-IL is a valve terminal forconnecting to the INTERBUS-Loop. It enables control of maxi-mum 16 valve coils (single or double solenoid valves) pervalve terminal. It is distinguished by the following features:

� simple, at fast connection to the bus in Quickon technol-ogy

� simple, fast connection of the load voltage in Quickontechnology

� Status and diagnostic LEDs

� electrical isolation between the CPV valves and the bus

With the INTERBUS-Loop you can network sensors and actua-tors which are decentrally distributed on machines or sys-tems. The Loop is coupled to the INTERBUS by means of abus terminal. Up to 32 bus slaves can be connected via twotwo-core unscreened cables. The cables are used for datatransport and for the power supply to the connected busslaves.

Please noteOperation of the INTERBUS-Loop requires the appropriatefirmware versions in the various INTERBUS master mod-ules. Consult the supplier of the master module for thecorrect firmware version.

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1. Installation

1-5Festo P.BE--CP-IL-EN en 0112c

1.3 Structure of the INTERBUS-Loop

The diagram below shows the basic structure of an INTER-BUS-Loop ring.

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

INOUT

DIAG

US

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

INOUT

DIAG

US

Remote OUT Interbus Loop

Remote IN

1 2 3 4

56789aJaA

aB

aE

aF

aD aC

1 CPV ...-IL valve terminal

2 BUS IN connection

3 BUS OUT connection

4 Diagnosis/status LEDs

5 Blind plug for valve supply

6 INTERBUS-Loop return cable

7 Valve coil status LED

8 Valve supply connection OUT

9 Valve supply connection IN

aJ Valve supply 24 V DC

aA ININTERBUS-Loop incoming cable

aB Bus terminal for INTERBUS-Loop

aC 24 V DC supply for INTERBUS-Loop

aD Continuing remote bus

aE 24 V DC supply for bus terminal

aF Incoming remote bus

Fig. 1/1: CPV valve terminal in INTERBUS-Loop

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1. Installation

1-6 Festo P.BE--CP-IL-EN en 0112c

1.4 Pin assignment

The diagram below shows the bus and valve supply connec-tions and their assignment.

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

IN

OUT

DIAG

US

1 1

2 2

1 12

3

2

3

1 23 4

5 56 67

1 BUS IN +

2 BUS IN -

3 BUS OUT +

4 BUS OUT -

5 24 V DC valve supply

6 0 V valve supply

7 Earth connection for valve supply

Fig. 1/2: Pin assignment of CPV..-IL valve terminal

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1. Installation

1-7Festo P.BE--CP-IL-EN en 0112c

1.5 Connecting the CPV valve terminal

1.5.1 Structure of the Quickon screw connector

The diagram below shows the structure of the Quickonscrewconnector.

1 2 3 4

56

1 Union nut

2 Crown

3 Sealing rubber

4 Cable cores

5 Splicing ring (2-pin for bus, 3-pin for valve supply)

6 Insulation removed (15 mm)

Fig. 1/3: Structure of Quickon screw connectors

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1. Installation

1-8 Festo P.BE--CP-IL-EN en 0112c

1.5.2 Preparing the connecting cable

Prepare and connect the cable as follows:

1. Push the union nut, the crown and the sealing rubberonto the cable. Remove approximately 15 mm of the in-sulation from the cable (points A and B).

Please noteYou must observe the cable specifications in the appendixof this manual and in your controller manual.

2. Push the sealing rubber up to the edge of the insulationand then place the crown on the sealing rubber. This pro-vides strain releif for the cable (point C).

3. Insert the ends of the cable cores into the openings of thesplicing ring (point D).

Please noteThe splicing ring for the bus and that for the supply to thevalves differ as follows:

� the splicing ring for the bus is 2-pin

� the splicing ring for the valve supply is 3-pin

4. Cut off the projecting cable core ends. Make sure that theends of the cores are flush with the splicing ring. Theymust not project and must not be too short.

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1. Installation

1-9Festo P.BE--CP-IL-EN en 0112c

1

OU T

2

IN

12

1

2

3

2 4V

A

D

C

B

C

Fig. 1/4: Mounting sequence for Quickon screw connectors

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1. Installation

1-10 Festo P.BE--CP-IL-EN en 0112c

1.5.3 Connecting the cables

1. Insert the prepared cable into the appropriate connectionon the CPV terminal (A).

2. Turn the connection until the codings fit exactly into theappropriate guides. The codings on the splicing ringsprevent connection being made with the incorrect polarity(BUS IN � 2 round codings, BUS OUT�- 2 square codings,valve supply 24V � 3 round codings).

3. Close the screw connector by tightening the union nut (B).The ends of the cable cores are then pressed into thepiercing devices, the core insulation is cut open and elec-trical contact is made.

A

B

Fig. 1/5: Fitting the connecting cables

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1. Installation

1-11Festo P.BE--CP-IL-EN en 0112c

Please noteIn the following cases, carry out additional measures withregard to cable laying and installation:

� when forces occur on the bus cable (tension or pressure)

� with vibration

� when a freely hanging (non-supported) part of the buscable is longer than 20 cm.

If a valve terminal is fitted into a moving machine, the buscable must be fitted with strain relief on the moving part ofthe machine. Observe the appropriate regulations in stan-dard EN 60204 part 1.

1.5.4 Fitting the blind plug

Please noteIf you do not use the connection for the continuing valvesupply, cover it with a blind plug (see Fig. 1.6). The blindplug is included in delivery the Quickon set, see AppendixA, accessories.

Proceed as follows:

1. Place the crown on the sealing rubber and both togetheron the blind plug (A, B).

2. Insert everything together into the union nut.

3. Place the splicing ring into the non-required connection ofthe continuing valve supply (C).

4. Place the screw connector upright with the blind plugfitted and tighten the union nut (D).

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1. Installation

1-12 Festo P.BE--CP-IL-EN en 0112c

1 Union nut

2 Blind plug

3 Crown

4 Sealing rubber

5 Splicing ring

1 2 3 4 5

A

D

C

B

Fig. 1/6: Fitting the blind plug

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1.5.5 Selecting the power unit

WarningUse only power units which guarantee reliable isolation ofthe power supply as per IEC 742/EN 60742/VDE 0551 withat least 4 kV isolation resistance (protected extra low volt-age, PELV). Switch power packs are permitted if they guar-antee reliable isolation in accordance with EN 60950/VDE0805.

Remark:By using PELV power units, protection against electric shock(protection against direct and indirect contact) in accordancewith EN 60204-1/IEC 204 is guaranteed on Festo valve ter-minals. Safety transformers with the adjacent designationmust be used for supplying PELV networks. The valve ter-minals must be earthed in order to ensure their function (e.g.EMC).

The current requirement of a CPV valve terminal depends onthe number of CPV valve coils and the type of CPV valve ter-minal.

Recommendation:

S Always use closed-loop power units.

S When selecting the power unit, check that it providessufficient output. Calculate here the total current con-sumption.

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Total current consumption The following table shows you how to calculate the total cur-rent consumption for an INTERBUS-Loop ring. The valuesspecified have been rounded up.

Bus current consumption CPV..-IL-... Sums

CPV valve terminal 50 mA

Number of valve terminals ______ = ______ mA

Current consumption of valve supply

Current consumption of allsimultaneously energized valvecoils1)

__ x ___ mA = ______ mA

1) Current consumption depends on valve type (see technicalspecifications for the valves)

1.5.6 Notes on connecting the power supply

WarningIf the valve terminal is supplied with load voltage via theoutput of a �safety I/O module,� start-up test pulses of the�safety I/O module� can lead to unexpected reactions ofthe valve terminal.

S Make sure that start-up test pulses are reliably suppres-sed or switched off.

CautionFuse the load voltage of the CPV valve coils externally withmax. 2 A. The supply to the electronic components (via theINTERBUS-Loop) must be fused externally.

With the external fuse you can avoid functional damage tothe CPV valve terminal if there is a short circuit.

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12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

IN

OUT

DIAG

US

1 1

2 2

1 12

3

2

3

1 122 3 3

1 24 V DC valve supply

2 0 V valve supply

3 Earth connection for valve supply

Fig. 1/7: Power supply connection of CPV valve terminal

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The current consumption depends on the type of valve coil.The values can be found in the �Pneumatics manual, P.BE-CPV-... .�

HinweisCheck the EMERGENCY STOP circuit to see which measu-res are required in order to place your machine/system ina safe state in the event of an emergency stop:

� switching off the load voltage of the valves and outputmodules in the secondary circuit of the power unit

� switching off the compressed air supply for the valveterminal.

Due to energy stored in the input circuitry of valve ter-minals, there may be a delay when the load voltage isswitched off before the valves are switched off.

Take this into account, e.g. as follows:

� Register the load voltage switch-off by means of an inputsignal in the controller.

� Block the actuation signal of the valves by locking theoutput signal with the input signal �load voltage.�

Recommendation:

� Check the 24 V load voltage whilst the system is in oper-ation. Make sure that the load voltage lies within the per-mitted tolerance, even during full operation.

� Check which connecting variant of the load voltage is suit-able for your application (see following diagram).

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The load voltage supply for the CPV valve terminals is usuallylooped through ( 1 ). If the voltage on the supply cabledrops below the minimum value (load voltage < 20.6 V), thesupply can also be made star-shaped ( 2 ). Several CPVvalve terminals can still be switched in series within the star-shaped arrangement ( 3 ).

1

2

3

Fig. 1/8: Connecting variants for the load voltage of the CPVvalve terminals

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1.5.7 Earthing

The CPV valve terminal has 2 functional earth connections:

S on the load voltage connection of the CPV valve terminal

S on the left-hand end plate

Please noteS Always connect the earth potential to the load voltage

connection.

S Connect the earth connection of the left-hand end platewith low impedance (short cable with large diameter).

S By means of low-impedance connections, make surethat the housing of the CPV valve terminal and the earthcable on the load voltage connection have the samepotential and that there are no equalizing currents.

In this way you can avoid interference due to electromag-netic influences.

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Commissioning

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Chapter 2

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Contents

2. Commissioning 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Commissioning on an INTERBUS master 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1.1 General 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Switching on the power supply 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 Addressing variants 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Number of outputs and ID code 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Bus configuration 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5.1 Bus configuration with CMD software 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5.2 Bus configuration without CMD software 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Basic rules for addressing CPV valve terminals 2-18. . . . . . . . . . . . . . . . . . . . . . .2.6.1 Addressing the CPV valve terminal 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.2 Process data entry via the CMD software 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Preprocessing 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Periphery fault (PF) 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2.1 Commissioning on an INTERBUS master

This chapter describes the configuration and addressing of aCPV valve terminal with INTERBUS-Loop connection to anINTERBUS master or compatible master.

A general and comprehensive description can be found in theappropriate manual for the CMD software. It is assumed inthe following that the user is familar with the contents of theCMD manual.

Please noteThe software packages are subject to modifications whichare not taken into account in this manual.

The examples used here for the screen displays have beentaken from CMD software version 4.

Further and current information can be found in the man-uals for the CMD software and for your control system.

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2.1.1 General

Before commissioning or programming, you should compile aconfiguration list of all connected field bus slaves. On thebasis of this list you can:

S carry out a comparison between NOMINAL and ACTUALconfigurations in order to recognize connection faults.

S access these specifications again during the addressingand syntax check, in order to avoid addressing faults.

Please note here the information in the following sections.

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2.2 Switching on the power supply

Please noteRead also the switching-on instructions in the PLC manualfor your controller.

When the controller is switched on, it automatically carriesout a comparison between the NOMINAL and the ACTUALconfigurations. For this configuration run it is important that:

� The configuration specifications are complete and correct

� The field bus slaves are supplied with power, in order thatthey can be recognized when the ACTUAL configuration isascertained.

Switch on the power supply for the controller and all the fieldbus slaves at the same time, e.g. by means of a centralswitch. Or switch on the power supply in the following se-quence:

1. The power supply for all the field bus slaves or all activebus segments.

2. Then the power supply for the controller.

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2.3 Addressing variants

The CPV valve terminal with INTERBUS-Loop supports thefollowing addressing variants, depending on the module andPLC used:

� configuration via the CMD software

� logical addressing

� physical addressing

The individual addressing variants are explained in detailbelow.

Please noteThe I/O addresses for the bus slaves are set on the INTER-BUS controller board by means of switches or by software.No address settings are necessary on the CPV valve ter-minal.

2.4 Number of outputs and ID code

Please noteThe CPV valve terminal occupies 8 or 16 outputs, depend-ing on the equipment fitted, i.e. the number of valve platesand the type of valve plates.

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S Select the appropriate values for the ID code and the pro-cess data channel.

Type Ident-Code Process datachannel (outputs)

CPV10-GE-IL-8 177D/B1H 16 Bit

CPV14-GE-IL-4 177D/B1H 8 Bit

CPV14-GE-IL-8 177D/B1H 16 Bit

2.5 Bus configuration

2.5.1 Bus configuration with CMD software

This chapter describes as an example the main steps whichyou will require within the CMD software, in order to insert aCPV valve terminal into your project. A general and com-prehensive description can be found in the relevant manualfor the CMD software. In the following it is assumed that theuser is familiar with the contents of the CMD manual.

Please noteThe CPV valve terminal with an INTERBUS-Loop modulecan only be added to an appropriate bus terminal (e.g.IBS SL 24 BK-T).

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Inserting with the Ident code

S Open the dialogue window of the bus terminal for theINTERBUS-Loop. Select the option �Insert with Identcode... .�

Fig. 2/1: Inserting bus slaves with the Ident code

The following dialogue window will then appear:

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Fig. 2/2: Dialogue window �Insert device�

Enter the following in the dialogue window:

S Ident code:Ident code 177 must be entered for the CPV valve ter-minal with INTERBUS-Loop.

S Process data channel:Enter 8 or 16 bits under �Process data channel,� depend-ing on the type of your valve terminal.

Type Ident-Code Process datachannel (outputs)

CPV10-GE-IL-8 177D/B1H 16 Bit

CPV14-GE-IL-4 177D/B1H 8 Bit

CPV14-GE-IL-8 177D/B1H 16 Bit

S Slave type:The default entry Local bus device can be entered.

S Save these entries with OK.

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Insert slave description

In the following input mask you can describe the slave andenter specific information on the CPV valve terminal, e.g.station name and a picture of the slave.

Fig. 2/3: Dialogue window �Insert Device Description�

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Possible entries:

S Interface type:The default entry �Interface type universal� can be en-tered here.

S Picture:Open the dialogue window �Picture...,� if you wish to usespecific icons for the Festo valve terminal.

Please noteThe specific iconsIcons of the Festo valve terminals of theFesto valve terminals can be found on the accompanyingCD-ROM.

S Read the text �Readme.txt� on the CD-ROM, for a quicksurvey of the contents of the CD-ROM.

S Copy the file �Festo.ICL� into the CMD directory\PICTURE\.

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The following dialogue window will then appear:

Fig. 2/4: Dialogue window �Device Icon� for selecting anicon

Proceed as follows:

S Change from one installed icon file to the other with thebox �Select ... . �

S Select the file Festo.ICL.

S Mark icon 6 (it corresponds to your CPV valve terminal forthe INTERBUS-Loop).

S Enter this icon with OK.

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The icons are numbered. The following table shows the rela-tionship between the number of the icon and the valve ter-minal type.

Icon no. Valve terminal type

1 Type 10

2 Types 03-05 with inputs and outputs

3 Types 03-05 only with valves and/or outputs

4 Type 02 with inputs and outputs

5 Type 02 only with valves

6 Type 10 CPVwith INTERBUS-Loop

When all the entries have been made, the valve terminal willbe integrated into your bus structure.

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2.5.2 Bus configuration without CMD software

Logical addressing

Please noteConfigure a CPV valve terminal as follows:

S ID CODE: 177D (B1H)

S Process data channel: 8 or 16 bits

S Number of outputs: 8 or 16

S Number of inputs: 0

One or several configuration list(s) is/are created in the PLCor the INTERBUS-Loop for the logical addressing. These con-figuration lists contain at least the following entries:

� the ID codes of all the slaves

� the logical addresses of all the slaves

� the number of inputs

� the number of outputs

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These specifications must be known or ascertained for eachbus slave. Proceed as follows in the case of the CPV valveterminals:

S Assign ID code 177D to each CPV valve terminal.

S Assign a logical number to each CPV valve terminal.

S Assign a logical OUT address and, depending on the typeof your valve terminal, 8 or 16 bit outputs to each CPVvalve terminal.

Type Ident-Code Process datachannel (outputs)

CPV10-GE-IL-8 177D/B1H 16 Bit

CPV14-GE-IL-4 177D/B1H 8 Bit

CPV14-GE-IL-8 177D/B1H 16 Bit

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Physical addressing

Please noteProviding your INTERBUS-Loop permits this, use the logi-cal addressing or the bus configuration via the CMD soft-ware.

In this way you will avoid shifting output addresses whenextensions are made later.

The first bus slave is addressed with the basis address (BA)of the INTERBUS-Loop. You can obtain the address of the nextbus slave by adding the appropriate number of bits of theprocess data channel of all the previous slaves to the basisaddress. This procedure must be carried out separately forthe inputs and outputs.

Please noteDepending on the type of valve terminal, the CPV valveterminal occupies 8 or 16 outputs.

Type Ident-Code Process datachannel (outputs)

CPV10-GE-IL-8 177D/B1H 16 Bit

CPV14-GE-IL-4 177D/B1H 8 Bit

CPV14-GE-IL-8 177D/B1H 16 Bit

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Example of physical addressing:

� 1st. slave: 32 inputs/32 outputs,

� 2nd. slave: bus terminal IBS SL 24....,

� 3rd.- 5th. slave: CPV10 valve terminals with 16 outputs

1st. slavexxx2

2nd. slaveIBS SL 24 ..

3rd. slaveCPV...IL

4th. slaveCPV...IL

5th. slaveCPV...IL

Process datachannel bits

32 0 16 16 16

Physicaladdress

BA BA+32 BA+32+0 BA+32+0+16 BA+32+0+16+16

BA = Basic address

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2.6 Basic rules for addressing CPV valve terminals

Depending on the type of valve terminal, the CPV valve ter-minal occupies 8 or 16 outputs. This enables the CPV valveterminal to be extended at a later stage without the need toshift the addresses.

The following diagram shows the addressing sequence of theindividual CPV valve plates.

0-1

2-3

4-5 8-9

10-11

12-13

6-7 14-15

Fig. 2/5: Address assignment of a CPV valve terminal

Please noteThe following applies:Lower value address → pilot solenoid 14Higher value address → pilot solenoid 12

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2.6.1 Addressing the CPV valve terminal

Further information on addressing can be found in the man-uals for your controller and the INTERBUS-Loop.

The address assignment (process data assignment) of theoutputs/coils of a CPV valve terminal on the INTERBUS-Loopor compatible system depends firstly on the INTERBUS mod-ule and on the control system used.

CautionThere are different address assignments on the INTERBUS.This is because of the assignment of the process datawithin the INTERBUS module and not within the CPV valveterminal.

S Note the assignment of the high and low bytes whenassigning the addresses, as the position of these bytesmay be swapped when certain control systems are used.

In this way you will avoid errors in addressing the valve ter-minal.

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The following examples give basic information on the differ-ent address assignmentsAddress assignment and the posi-tion of the low byte (n) and the high byte (n+1). A distinctionis made here between the:

S Siemens mode and the

S Standard mode

Example:

� In the Siemens mode the lower value output byte (byte n)is mapped on valve coils 0-7 of the valve terminal, byten+1 on the next coils (8-15).

� In the Standard mode the lower value output byte (byten) is mapped on valve coils 8-15 of the valve terminal,byte n+1 on coils 0-7.

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Example of Siemens mode

The following diagram shows the assignment of the CPV valvecoils to the addresses in Siemens mode.

Q,00 Q,01

Q,02 Q,03

Q,04 Q,05

Q+1,0 Q+1,1

Q+1,2 Q+1,3

Q+1,4 Q+1,5

Q+1,6 Q+1,7

8

9

10

11

12

13

14

15

0

1

2

3

4

5

6

7

Q,06 Q,07

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

IN

OUT

DIAG

US

Fig. 2/6: Assignment of the valve coils (Siemens mode)

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Example of Standard mode

The following diagram shows the assignment of the CPV valvecoils to the addresses in standard mode.

O+1,0 O+1,1

O+1,2 O+1,3

O+1,4 O+1,5

O+1,6 O+1,7

O,00 O,01

O,02 O,03

O,04 O,05

O,06 O,07

8

9

10

11

12

13

14

15

0

1

2

3

4

5

6

7

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

IN

OUT

DIAG

US

Fig. 2/7: Assignment of the valve coils (Standard mode)

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2.6.2 Process data entry via the CMD software

As from version 4.x, the CMD software offers the possibility ofassigning any output to the PLC/IPC within the configuredaddress range of the valve coil. In order to do this, proceed asfollows:

S Add your CPV valve terminal to your bus structure(necessary steps see section 2.5.1 �Bus configurationwith CMD software�).

S Use the right-hand mouse key to open the dialogue win-dow of the inserted CPV valve terminal.

S Select the option �Process data.�

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Fig. 2/8: Option for entering the process data

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In the following menu you can determine the I/O addresses(example: Siemens mode, byte-by-byte assignment for anS5).

Fig. 2/9: Entering process data � example of Siemens mode

Please noteYou need only swap the assigment of the two bytes inorder to correct the byte swap.

An individual I/O assignment at bit level is only necesssaryin certain cases.

The following dialogue window shows the entries required forswapping/correcting the assignment of the high byte and lowbyte (example: byte swap for Standard mode).

Fig. 2/10: Byte swap correction � example of Standard mode

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2.7 Preprocessing

Under preprocessing we understand the logical linking ofprocess data within the INTERBUS module (formerly knownas event programming or receive bit manipulation).

Please noteAll the valves on a CPV valve terminal can be prepro-cessed.

2.8 Periphery fault (PF)

The Festo CPV valve terminal on the INTERBUS-Loop does notgenerate a periphery fault.

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Diagnosis

3-1Festo P.BE--CP-IL-EN en 0112c

Chapter 3

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Contents

3. Diagnosis 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Summary of diagnostic possibilities 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Diagnosis via LEDs 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.1 Normal operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.2 Error display (US) 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Error display (DIAG) 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.4 Displays of the valve coils 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Diagnosis via INTERBUS 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4 Error treatment 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.1 Reaction to faults in the control system 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3. Diagnosis

3-3Festo P.BE--CP-IL-EN en 0112c

3.1 Summary of diagnostic possibilities

The CPV valve terminal with connection to the INTERBUS-Loop offers the following possibilities of diagnosis and faulttreatment:

� Diagnosis via the built-in LEDs (see Chapter 3.2).

� bus status (DIAG, green)

� status of the load voltage supply (US, green)

� valve status display (valve coils 12 and 14, yellow)

� Diagnosis via the INTERBUS diagnostic status register(see Chapter 3.3).

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3. Diagnosis

3-4 Festo P.BE--CP-IL-EN en 0112c

3.2 Diagnosis via LEDs

The LEDs on the CPV valve terminal indicate the operatingand/or error status.

12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

IN

OUT

DIAG

US

1

2

3

1 Bus status/error LED �DIAG�

2 Power supply LED (load voltage supply) �US�

3 Valve status display

Fig. 3/1: Diagnosis LEDs of the CPV valve terminal

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3. Diagnosis

3-5Festo P.BE--CP-IL-EN en 0112c

3.2.1 Normal operating status

In the normal operating status the DIAG LED and the US LEDlight up.

( lights up; flashes; out)

LED Status Sequence Operating status Error treatment

DIAG ON

OFFNormal None

US ON

OFF

Normal None

3.2.2 Error display (US)

This �US� LED shows the following undervoltage in the loadvoltage supply or the failure of the load voltage supply of aCPV valve terminal.

LED Status Sequence Operating status Error treatment

US ON

OFF� Undervoltage in CPV

load voltage < 17,7 V1)

� Failure of CPV load volt-age

S Check voltage supply

S Check voltage supply1)

1) 17,7 V as from hardware version May 199817,1 V up to hardware version April 1998

Please noteA voltage failure or an undervoltage in the load voltage ofthe CPV valve terminal does not produce a periphery fault(PF) on the INTERBUS-Loop.

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3. Diagnosis

3-6 Festo P.BE--CP-IL-EN en 0112c

3.2.3 Error display (DIAG)

Error displays of the green LED �DIAG�:

LED Status Sequence Operating status Error treatment

DIAG ON

OFF

ON

OFF

ON

OFF

ON

OFF

� INTERBUS inactive

� Bus interruption

� Excess temperature onINTERBUS protocol chipLPC21).Message 0BC3H

� Bus undervoltage(VBus < 24 V)Message 0BC2H (mess-age remains saved untilvoltage supply isswitched on/off )

S Start bus

S Eliminate interruption

S Current consumption inring too high� Reduce current

consumption-� Reduce number of

slavesS Reduce ring length

1) Only as from hardware status May 98.

Please noteThe voltage supply of the INTERBUS-Loop and the loadvoltage supply of the valves are monitored separately.Only the bus undervoltage produces an error message onthe INTERBUS module.

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3. Diagnosis

3-7Festo P.BE--CP-IL-EN en 0112c

3.2.4 Displays of the valve coils

There is a yellow LED for every valve solenoid coil. This LEDindicates the operating status of the relevant valve solenoidcoil.

Please noteOn valve plates with Ident code F or M, LED 14 is inactive,as these valve plates only possess pilot solenoid coil 12.

aB Yellow LED rowfor pilot solenoid12

aD Yellow LED rowfor pilot solenoid14

aBaD12

14

12

14

12

14

12

14

12

14

12

14

12

14

12

14

24V

INOUT

DIAG

US

Fig. 3/2: LEDs of the valve solenoid coils

LED Switch position ofvalve solenoid coil

Meaning

Yellow out Basic position Logical 0 (no signal)

Yellow alight S switch positionor

S basic position

Logical 1 (signal present)Logical 1 but:S load voltage supply of valves lies below the

permitted tolerance range (< 20.4 V DC) orS fault in compressed air supply orS pilot exhaust blocked orS return for servicing

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3. Diagnosis

3-8 Festo P.BE--CP-IL-EN en 0112c

3.3 Diagnosis via INTERBUS

The CPV valve terminal with connection to the INTERBUS-Loop supports the INTERBUS typical diagnosis via:

S the diagnostic status register and

S the diagnostic parameter register

The following error messages are entered in the diagnosticregister:

� interruptions in the INTERBUS-Loop ring

� bus undervoltage (see Chapter 3.2.3)

� excess temperature on the INTERBUS protocol chip (seeChapter 3.2.3)

The representation and further processing of these errormessages depends on the INTERBUS master. Please read theprocedure for processing and evaluating the error messagesdescribed in your master manual.

Please noteAn undervoltage in the 24 V load voltage supply for a CPVvalve terminal does not trigger an error message on theINTERBUS-Loop.

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3. Diagnosis

3-9Festo P.BE--CP-IL-EN en 0112c

3.4 Error treatment

3.4.1 Reaction to faults in the control system

The CPV valves are switched off after 25 ms when there is abus interruption.

Please noteIf the outputs are reset after a PLC stop or a field bus inter-ruption, note the following in respect of the pneumaticvalves:

� unilaterally-actuated valves move to the basic position

� bilaterally-actuated valves remain in their current posi-tion

� mid-position valves move to mid-position (depending onthe valve type: pressurized, exhausted or blocked).

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3. Diagnosis

3-10 Festo P.BE--CP-IL-EN en 0112c

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Technical appendix

A-1Festo P.BE--CP-IL-EN en 0112c

Appendix A

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A. Technical appendix

A-2 Festo P.BE--CP-IL-EN en 0112c

Contents

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2 Accessories A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.3 Dimensions A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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A. Technical appendix

A-3Festo P.BE--CP-IL-EN en 0112c

A.1 Technical specifications

General

Temperature rangeoperationstorage

-5 °C ... +50 °C-20 °C ... +70 °C

Relative humidity 95 % non condensing

Protection class as per EN 60 529Connector plugged in or fitted with protectivecap IP 65

Protection against electric shock(protection against direct and indirect contact asper EN 60204-1/IEC 204)

by means of PELV power units (protected extralow voltage)

Protection against explosion(per EU guideline 94/9/EG, EN 50021 and EN50281-1-1) Do not disconnect when under ten-sion!

II 3 G/D EEx nA II T5 X - 5 °C ≤Ta ≤+ 50 °CT 80 °C IP65 (year of manufacture see Ex-identifi-cation on the product).Plugs or adapters of the electric connectionsmust comply at least with protection class IP64!

Valves see Pneumatics manual type P.BE-CPV-...

Cable connection:Bus� current loadingLoad voltage� current loading

PG11; 1.5 mm2

≤ 1.5 APG13.5; 1.5 mm2

10 A (max.)

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A. Technical appendix

A-4 Festo P.BE--CP-IL-EN en 0112c

Load voltage of solenoid valves on CPV valve terminal

Load voltage connection:� Rated value (protected against incorrect po-

larity)� Residual ripple

� Max. starting current (at 24 V)� Holding current after reduction

24 V DC (20 V...30 V DC)

1.2 VppCPV 10 CPV1433 mA 35 mA12 mA 18 mA

Protected against incorrect polarity by means of serial diode

Bridging time during logic voltage failure 20 ms

Operating voltage of bus interface/internal electronics

INTERBUS-Loop connection� Voltage range (protected against incorrect po-

larity)� Residual ripple� Current consumption� Protection against incorrect polarity� Electrical isolation

24 V DC (DC 10 V...30 V)

1.2 Vss48 mAvia bridge-connected rectifieragainst valves

Identification in the INTERBUS

CPV10-GE-IL-8/CPV14-GE-IL-8:� Identification code (ID)� Address range (outputs)� PCB address range� Register length on the bus� Length code� Extended local bus diagnosis

177D (B1H.)16 Bit (process data channel)�16 Bit1 (1hex.)Yes

CPV14-GE-IL-4:� Identification code (ID)� Address range (outputs)� PCB address range� Register length on the bus� Length code� Extended local bus diagnosis

177D (B1H.)8 Bit (process data channel)�8 Bit1 (1hex.)Yes

Peripheral diagnostic messages Bus undervoltage (0BC2)Excess temperature (0BC3)Peripheral error (0BB1)

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A. Technical appendix

A-5Festo P.BE--CP-IL-EN en 0112c

Loop specifications

CPV10 CPV14

The CPV valve terminal complies with theLoop specifications up to the following hard-ware status (see on type plate):

� protocol chip� max. no. of Loop slaves� max. distance between 2 Loop slaves� max. Loop length� max. ring current� earthing

� diagnosis

HW 2723385-06

LPC23210 m100 m1.5 AFE load voltage con-nected directly to valveterminalSlave diagnosis

CPV14/4:HW 2731461-01

CPV14/8:HW 2731267-01

LPC26320 m200 m1.8 AFE load voltage con-nected directly to valveterminalSlave diagnosis

Loop 2 specifications

CPV10 CPV14/4 bzw. CPV14/8

The CPV valve terminal complies with theLoop 2 specifications up to the followinghardware status (see on type plate):

� protocol chip� max. no. of Loop slaves� max. distance between 2 Loop slaves� max. Loop length� max. ring current� earthing

� diagnostics

HW 4/2000

LPC26320 m200 m1.8 AFE load voltage con-nected capacitively tovalve terminalSlave diagnosis

HW 9/1999

LPC26320 m200 m1.8 AFE load voltage con-nected capacitively tovalve terminalSlave diagnosis

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A. Technical appendix

A-6 Festo P.BE--CP-IL-EN en 0112c

Electromagnetic compatibility

� Interference emmission testedas per EN 55011

� Resistance to interference testedas per EN 50082-2

Limit value class A*)

*) The CPV valve terminal with direct connection for INTERBUS-Loop type CPV..-GE-IL-... can also beused in residential areas with special permission (living, business and commercial areas, smallfirms).

Technical specifications on the pneumatic components can befound in the �Pneumatics manual, P.BE-CPV-...�.

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A. Technical appendix

A-7Festo P.BE--CP-IL-EN en 0112c

A.2 Accessories

This section gives a summary of the accessories.

Connection to the INTERBUS-Loop

The connections to the bus and to the load voltage are madein the form of Quickon screw connectors. You can order acomplete set (each for one CPV valve terminal) from Festo.Type: Connection set, part no. 175 485

Further accessories

The following accessories from Phoenix Contact are availablefor connecting the CPV valve terminal to the INTERBUS-Loop:

Description Type Part no.

INTERBUS-Loop cable,green, not screened, 2 x 1.5mm2

IBSL SLC CU2/1,5-meter 27 21 62 0

INTERBUS-Loop actuator supply cable,black, not screened, 3 x 1.5mm2

IBSL PSC CU3/1,5-meter 27 22 13 7

INTERBUS-Loop set(5 blind plugs, 20 conduit screw connectors)

IBSL PG-Set 27 21 99 2

Address of Phoenix Contact:Phoenix Contact GmbH & Co.Postfach 1341D-32819 Blomberg,Germany

Tel: ++49 (0) 5235 3-41200Fax: ++49 (0)5235 3-00

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A. Technical appendix

A-8 Festo P.BE--CP-IL-EN en 0112c

A.3 Dimensions

Dimensions of CPV basic unit with INTERBUS-Loop directconnection

13 mm

(0.512 in.)

50,6 mm(1.992 in.)

70 mm(2.756 in.)

20 mm

(0.787 in.)

110 mm(4.331 in.)L3

Type L1 L2 L3

CPC10-GE-IL-8 71 mm 64 mm 110 mm

CPC14-GE-IL-4 89 mm 64 mm 96 mm

CPC14-GE-IL-8 89 mm 64 mm 152 mm

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Index

B-1Festo P.BE--CP-IL-EN en 0112c

Appendix B

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B. Index

B-2 Festo P.BE--CP-IL-EN en 0112c

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B. Index

B-3Festo P.BE--CP-IL-EN en 0112c

Index

A

Accessories A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address assignment 2-19, 2-20. . . . . . . . . . . . . . . . . . . . . . . .

Addressing CP valve terminals 2-18. . . . . . . . . . . . . . . . . . . . .

Addressing variants 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B

Blind plug 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus configurationCMD software 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .logical addressing 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .physical addressing 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .without CMD software 2-14. . . . . . . . . . . . . . . . . . . . . . . . . .

Bus interruption 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C

CMD software 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting cables 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the operating voltage 1-14. . . . . . . . . . . . . . . . . . .

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B. Index

B-4 Festo P.BE--CP-IL-EN en 0112c

D

Description of the product 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .

Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis via INTERBUS 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis via LEDs 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic possibilities 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions of CPV basic unit A-8. . . . . . . . . . . . . . . . . . . . . . .

Displays valve coils 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E

EMERGENCY STOP 1-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error display (DIAG) 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error display (US) 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error treatment 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Example of Siemens mode 2-21, 2-25. . . . . . . . . . . . . . . . . . .

Example of Standard mode 2-22. . . . . . . . . . . . . . . . . . . . . . . .

Example of standard mode 2-25. . . . . . . . . . . . . . . . . . . . . . . .

Ex protection V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F

Faults in the control system 3-9. . . . . . . . . . . . . . . . . . . . . . . . .

I

Icons of the Festo valve terminals 2-11. . . . . . . . . . . . . . . . . . .

ID code 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . .

INTERBUS-Loop 1-4, 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B. Index

B-5Festo P.BE--CP-IL-EN en 0112c

N

Notes on the use of this manual VI. . . . . . . . . . . . . . . . . . . . . .

Number of outputs 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O

Operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P

Periphery fault 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pin assignment 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preprocessing 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Process data assignment 2-19. . . . . . . . . . . . . . . . . . . . . . . . . .

Process data entry 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Q

Quickon screw connector 1-7. . . . . . . . . . . . . . . . . . . . . . . . . .

Quickon screw connectors A-7. . . . . . . . . . . . . . . . . . . . . . . . .

S

Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching-on instructions 2-5. . . . . . . . . . . . . . . . . . . . . . . . . .

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B. Index

B-6 Festo P.BE--CP-IL-EN en 0112c

T

Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical specifications A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Total current consumption 1-14. . . . . . . . . . . . . . . . . . . . . . . .