compact vertical machining center - kent usalibrary.kentusa.com/brochures/cnc machines/vertical...

17
1 Compact Vertical Machining Center KVR-4020A Technical Catalog www.kentcnc.com

Upload: vandan

Post on 06-Feb-2018

236 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

1

Compact Vertical Machining CenterKVR-4020A

Technical Catalog

w w w . k e n t c n c . c o m

Page 2: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

2

X Axis Travel

X / Y / Z Cutting Feedrate

Y Axis Travel

X / Y / Z Rapid Feedrate

Z Axis Travel

X / Y / Z Accuracy

X / Y / Z Repeatability

1000 mm

Metric

15 / 15 / 15 m/min

520 mm

36 / 36 / 36 m/min

500 mm

+/- 0.005 mm

+/- 0.0025 mm

39.4 inch

S.A.E.

591 / 591 / 591 inch/min

20.5 inch

1417 / 1417 / 1417 inch/min

19.7 inch

+/- 0.0002 inch

+/- 0.0001 inch

Page 3: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

3

Table Length

Table T-Slot Config

Maximum Tool Weight

Table Width

Maximum Tool Diameterwithout Adj Pocket

Spindle Center to Column

ATC Capacity (OPT)

Maximum Table Weight

Maximum Tool Length

Z Axis Table toSpindle Nose

ATC Tool to Tool Time

Maximum Tool Diameter

1100 mm

Metric

18H7 mm x 5 Slot x 100 mm -CL-

6 kg

520 mm

140 mm

562 mm

24, (32), (40) - Arm Type

500 kg

300 mm

120 - 720 mm

1.5 seconds

100 mm

43.3 inch

S.A.E.

0.7H7 inch x 5 Slot x 3.94 inch -CL-

13.3 lbs

20.5 inch

5.51 inch

22.1 inch

1102 lbs

11.81 inch

4.7 - 28.35 inch

3.94 inch

Page 4: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

4

Spindle Speed

Spindle Cutting Torque

Spindle Nose Taper

Drive Type

Spindle Power

Through Spindle Coolant

Chilled Main SpindleMotor Mount

Spindle OilChiller

10,000 RPM

Metric

70.1 N*m

CAT 40

Belt

11.0 kw

70 bar Prep

Standard for all Spindle Options

Standard for all Spindle Options

S.A.E.

51.7 ft*lb

15 hp

1000 psi Prep

Fanuc βiI 8/10000 Spindle Motor

Page 5: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

5

Machine Width

Machine Weight

Machine Depth

Power Consumption

Machine Height

Standard Base Model Controller

2.2 m

Metric

4400 kg

3.2 m

25 KVA

2.9 m

Fanuc 0i-MD

100 inch (8.33 feet)

S.A.E.

9700 lbs

90 inch (7.5 feet)

98.4 inch (8.2 feet)

Page 6: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

6

STANDARD FEATURESFanuc Oi-MD Control with 8.4” LCD Color Monitor and Tool Path GraphicsFanuc Data Server & EthernetFanuc AICC-High Speed Contour ControlFanuc Manual Guide OiPCMCIA Slot and USB PortFanuc Macro B with High Speed Skip Function400 Work Offsets48 Work Coordinates400 Registered Part Program StorageRigid Tapping Four Spare M-Codes Remote Jog Handle (MPG)Electrical Cabinet Heat Exchanger-DualSMART- Auto Lubrication SystemFlood Type Coolant System with Adjustable NozzlesSpindle Prep for Through Spindle Coolant (70bar /1000psi)

Chilled Main SpindleChilled Main Spindle MountChip AugerChip Flushing Nozzles at Rear of Chip PanFlurescent Work Light-DualThree Color Stack LightSpindle ChillerRS-232 InterfaceSpindle Air Blast (M08)Auto Power Off (M30)External Air & Coolant Wash Down Hoses with GunsElectrical/ Mechanical Machine Operators ManualLeveling Bolts and PadsTool Box with Installation ToolsPre-Wired for 4th Axis2 Year Warranty on Fanuc Controller1 Year Warranty on Machine Mechanical Parts

Page 7: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

7

STANDARD AVAILABLE MACHINE OPTIONS• Spindle Coolant Ring• Coolant Through Spindle (15.8bar/230psi)• Coolant Through Spindle (70bar/1000psi)• Fanuc Oi-MD 10.4” LCD Upgrade with Manual

Guide I• Fanuc OiMD 3D Die Mold Software Package: AICCII Jerk Control Nano Smoothing Simple Spindle Sync Bell Type ACC Adjustment Machine Condition Tilted Working Plane• Renishaw RMP40 Part Probe• Renishaw NC-4 Laser Tool Setter• Renishaw TS-27R Tool Setter• Mist Collector• Transformer 45kVA (Multitap)• Big Plus Spindle Option• CE Spec• CSA Spec• ATC-32 CAT40• ATC-40 CAT40• Linear Scales• CAT40 Pull Studs (TSC Config)• Pre-Wire for 5th Axis• Belt Type Chip Conveyor• Magnetic Style Chip Conveyor (Cast Iron Applications)• Linear Scales X/Y/Z • Graphite Machine Package• CAT40 12000RPM Spindle-

αiI8/10000(15hp/70.0Nm) (Belt Drive with Chiller-Ceramic Bearing Package)

• CAT40 15000RPM Spindle-αiIT 8/15000 20hp/95.4Nm (Direct Drive with Chiller- Ceramic Bearing Package) CAT40 12000RPM

• Front Autodoor• Larger Side Access Panel Option (Required side access Robot Load Option)• Robot I/F• Side Mount Autodoor with Drip Tray• 4 Spare M-Codes• 8 Spare M-Codes• Hydraulic Fixturing Power Unit/ Valve Kit/ Air

Sensing Package (Fixture Dependent on Spec)• Pneumatic Fixturing Valve Kit/ Air Sensing

Package (Fixture Dependent on Spec)

MACHINE CONTROLLER OPTIONS(Factory Order Only)• Fanuc 31iB (Full Five Axis)• Siemens 828D (3+2 or 4+1 Config)• Siemens 840D (Full Five Axis)• Mitsubishi M70 (3+2 or 4+1 Config)• Mitsubishi M720 (Full Five Axis)• Heindenhain ITNC620 (3+2 or 4+1 Config)• Heindenhain iTNC530HSI (Full Five Axis)

STANDARD FANUC ROBOTAUTOMATION CELL CONFIGURATIONS• Single Machine Side Load Configuration (Right or Left Hand Load Available)• Single Machine Front Load Configuration• Multiple Machine Front Load Configuration (Two to Three Machine Config)• Dual machine Side Load Configuration (Center Pallet or Conveyor Load)• Multiple Machine Flex Line Configuration (Right to Left or Left to Right Workflow Options)

STANDARD FANUC ROBOT MODELS• Fanuc LR Mate 200iD-7L with R-30iA Control• Fanuc M10i-A10M with R-30iA Control• Fanuc M20i-A10M with R-30iA Control• Fanuc M710i-C50 with R-30iA Control• Fanuc R2000i-C210F with R-30iA Control

STANDARD INFEED OUT CONVEYANCE OPTIONS • Conveyor Belt Style (Standard Config for IR Vision)• Palletize Conveyor (Precision Part Location without Vision)• Blue Steel Track• Motorized Flat-top Belt Conveyor (Steel or Nylon Belt Options Available)

STANDARD CAMERA VISION PACKAGES• Fanuc iR-Vision 2D Packages (Simple Round of Prismatic Part Location)• Fanuc iR-Vision 3D Packages (Complex Part Pick-up and Location)

AUTOMATION PERIPHERAL OPTIONS• Automatic Post Process Gaging• Single, Dual and Three Stage Parts Washers• Sub-assembly modules cells• Pin Stamp or Laser Marking

Page 8: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

8

Standard CAD/ CAM Packages

HSM CAM Package for Solidworks• HSM CAM Package #1 (Solidworks Add-In) HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning• HSM CAM Package #2 (Solidworks Add-In) HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning• Packages are designed for versions Solidwork

2013 and greater.

HSM CAD/CAM Package for Inventor• HSM CAD/CAM Package #1 Autocad 2015 Inventor 2015 HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning • HSM CAD CAM Package #2 Autocad 2015 Inventor 2015 HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning

Gibbscam CAM System(Standard Available Package Modules)• 2 Axis Turning• 2.5 Axis Milling• 2.5D Solid Milling• 3 Axis Milling• 3D Solid Milling• 5 Axis Milling

GSA 4th Axis Rotary Table Options

CNC-120 Series• CNC-120R Single 4th Axis Rotary Table• CNC-120R-2W Dual 4th Axis Rotary Table• CNC-120R-3W Triple 4th Axis Rotary Table• Motor, Drive and Cable Management Package

CNC-170 Series• CNC-170R Single 4th Axis Rotary Table• CNC-170R-2W Dual 4th Axis Rotary Table• CNC-170R-3W Triple 4th Axis Rotary Table• Motor, Drive and Cable Management Package

CNC-200 Series• CNC-200R Single 4th Axis Rotary Table• CNC-200R-2W Dual 4th Axis Rotary Table• CNC-200R-3W Triple 4th Axis Rotary Table• Motor, Drive and Cable Management Package

CNC-250 Series• CNC-250R Single 4th Axis Rotary Table• CNC-250R-2W Dual 4th Axis Rotary Table• Motor, Drive and Cable Management Package

CNC 4th Axis Table Peripherals• Manual Tailstock (Part #TS-AXXX or TS-BXXX)• Pneumatic Tailstock (Part #TS-AXXXP or TS-BXXXP)• Hydraulic Tailstock (Part #TS-AXXXH or TSB-XXXH)• Workspindle with Hydraulic or Pneumatic Braking (Part # TSA-XXXS)• Manual Scroll Chuck Package• (Part # SC-X)• Hydraulic Chuck Package (Non-Through Hole) (Part # V-XXX)• Hydraulic Clamping Cylinder with Rotary Union (Part # MH-XXX)

GSA 4th/5th Axis Rotary Table Options

CNC-T100 Series• CNC-T100 4th/5th Axis Rotary Table• Motor, Drive and Cable Management Package

CNC-T200 Series• CNC-T200 4th/5th Axis Rotary Table• Motor, Drive and Cable Management Package

Page 9: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

9

Spindle Speed

Spindle Cutting Torque

Spindle Nose Taper

Drive Type

Spindle Power

Through Spindle Coolant

Chilled Main SpindleMotor Mount

Spindle OilChiller

12,000 RPM

Metric

70.1 N*m

CAT 40

Belt

11.0 kw

70 bar Prep

Standard for all Spindle Options

Standard for all Spindle Options

S.A.E.

51.7 ft*lb

15 hp

1000 psi Prep

Spindle Option 1: Fanuc αiI 8/12000 Spindle Motor

Page 10: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

10

Spindle Speed

Spindle Cutting Torque

Spindle Nose Taper

Drive Type

Spindle Power

Through Spindle Coolant

Chilled Main SpindleMotor Mount

Spindle OilChiller

15,000 RPM

Metric

70.1 N*m

CAT 40

Direct Drive

11.0 kw

70 bar Prep

Standard for all Spindle Options

Standard for all Spindle Options

S.A.E.

51.7 ft*lb

15 hp

1000 psi Prep

Spindle Option 2: Fanuc αiI 8/15000 Spindle Motor

Page 11: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

11

CNC-250R Metric S.A.E.Table Diameter 250 mm 9.84 inchCenter Height in Vertical 185 mm 7.28 inchTable Height in Horizontal 200 mm 7.87 inchOverall Height in Vertical Without Motor Cover 315 mm 12.4 inch

Through Hole Diameter 70 H7 mm 2.75 H7 inchWidth of T-Slot 12 H7 mm 0.47 H7 inchWidth of Guide Block 18 H7 mm 0.71 H7 inch

Servo Motor Type

Meldas HF-104T / HF-154TFanuc α4 i / α8 iSiemens 1FK7060 / 1FK7063Heidenhain QSY116C / QSY116E

Gear Ratio 1:180 / 1:90Minimum Indexing Unit 0.001°Maximum RPM (Motor: 2000/RPM) 11.1 / 22.2Pneu. Clamp Force (kg•m)(P: 5kg/cm2) 47Hydro. Clamp Force (kg•m)(P: 20kg/cm2) 84Indexing Accuracy Class (Sec.) 762 mm 30”Repeatability (Sec.)

Unidirectional 101.6 mm 4”Bidirectional 203.2 mm 8”

Maximum Machining Force 45 kg/m 30.2 lb/ftNet Weight 124 kgs 273 lbs

Metric S.A.E.

Maximum Load

Vertical

W = 125 kg W = 276 lbs

Horizontal

W = 300 kg W = 661 lbs

Maximum Radial Load

F = 1208 kg F = 2663 lbs

F x L = 18.2 kg•m

F x L = 12.2 lb/ft

F x L = 72 kg•m

F x L = 48.4 lb/ft

CNC-250R

Table Manufacturing Accuracy StandardsTable top flatness Parallelism of table top and

frame bottomRunout of table spindle center Perpendicularity of table top to

frame bottomTable top runout Perpendicularity of table top to

frame bottom guide blockParallelism of center line

between headstock & tailstock to frame bottom guide block

0.010 mm 0.010 mm 0.010 mm 0.020 mm 0.015 mm 0.020 mm 0.020 mm0.00039 inch 0.00039 inch 0.00039 inch 0.00079 inch 0.00059 inch 0.00079 inch 0.00079 inch

Page 12: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

12

CNC-250R

Page 13: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

13

CNC-250R Manual Tailstock

Pneumatic Tailstock

Hydraulic Tailstock

A B C Center Taper

TS-B185 185 (7.2) 18 (0.7) 250 (9.8) MT #3

A B C Center Taper

TS-B185P 185 (7.2) 18 (0.7) 242 (9.5) MT #3

A B C Center Taper

TS-B185H 185 (7.2) 18 (0.7) 225 (8.9) MT #3

mm (inch)

Page 14: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

14

CNC-250R

TSA-251S Metric S.A.E.Table Diameter Ø250 mm 9.8 inch(A) Center Height in Vertical 185 mm 7.3 inch

(B) Overall Height in Vertical 325 mm 12.8 inch

Through Hole Diameter Ø35 mm 1.4 inch

Width of T-Slot 12H7 mm 0.47H7 inchWidth of Guide Block 18H7 mm 0.71H7 inch

Pneumatic Clamp Force 65 (Power 5kg/cm2)

Hydraulic Clamp Force 115 (Power 20kg/cm2)

Net Weight 82 kgs 181 lbs

Work Support Spindle

Chuck / Hydraulic Cylinder / Tailstock with Rotary Table ApplicationManual Scroll Chuck Hydraulic Chuck

(Non Through Hole)Rotary Hydraulic Cylinder

Model No. Size Model No. Size Model No.CNC-250R SC-8 7” V-208 8” MH-208

Page 15: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

15

CNCT-200

Metric S.A.E.

Maximum Load

Vertical

W = 50 kg W = 110 lbs

Horizontal

W = 100 kg W = 220 lbs

Maximum Radial Load

F = 500 kg F = 1102 lbs

F x L = 16.5 kg•m

F x L = 36.4 lb/ft

F x L = 15 kg•m

F x L = 33.1 lb/ft

Maximum Working Inertia

5 kg•cm•sec2 11 lb/ft/sec2

Table Manufacturing Accuracy StandardsTable top flatness Parallelism of table top and

frame bottomRunout of table spindle

centerTable top runout Parallelism of tilting axis

center line and frame bottomParallelism of table top to

frame bottom guideAn encodermeasuring

instrument shouldbe used for

indexing accuracymeasurements

(Rotating)

An encodermeasuring

instrument shouldbe used for

indexing accuracymeasurements

(Tilting)

0.010 mm 0.020 mm 0.010 mm 0.015 mm 0.020 mm 0.020 mm 30” 60”0.00039 inch 0.00079 inch 0.00039 inch 0.00059 inch 0.00079 inch 0.00079 inch 762 mm 1524 mm

CNCT-200 Metric S.A.E.Table Diameter 200 mm 7.87”Center Height in Vertical 195 mm 7.68”Overall Height in Vertical w/o Motor Cover 360 mm 14.17”

Through Hole Diameter 35 H7 mm 1.38”Width of T-Slot 12 H7 mm 0.47”Width of Guide Block 18 H7 mm 0.71”

Servo Motor Type

Rotating TiltingMeldas HF-104T HF-154TFanuc α4 i α8 iSiemens 1FK7060 1FK7063Heidenhain QSY116C QSY116E

Gear Ratio 1:90 1:180Minimum Indexing Unit (Degree) 0.001° 0.001°Maximum RPM (Motor: 2000/RPM) 22.2 11.1Tilting Degree -110° ~ 110°

Rotation Axis

Pneu. Clamp Force (kg•m)(P: 5 kg/cm2) 25

Hydro. Clamp Force (kg•m)(P: 20 kg/cm2) 50

Indexing Accuracy (Sec.) 508 mm 20”Repeatability (Sec.) 102 mm 4”

Tilting AxisPneu. / Hydro. Clamping Force (kg•m) 25 / 50

Indexing Accuracy (Sec.) 1270 mm 50”Net Weight 240 kg 529 lbs

Page 16: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

w w w . k e n t c n c . c o m

KVR-4020A

16

CNCT-200

Page 17: Compact Vertical Machining Center - Kent USAlibrary.kentusa.com/Brochures/CNC Machines/Vertical Machining... · Compact Vertical Machining Center ... Simple Spindle Sync ... Autocad

17V2015.5

Kent CNC, Division ofKent Industrial USA Inc.1231 Edinger AvenueTustin, CA 92780 USATel: (714) 258-8526Fax: (714) 258-8530E-mail Inquiry:[email protected]:www.kentcnc.com

Manufacturing • Automation • Production • Engineering • Solutions