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I N N O V A T I O N @ Work.TM

COMPANY OVERVIEW

Ingenium Business Units

Ingenium Testing provides a

comprehensive mix of advanced

Electromagnetic Interference &

Compatibility (EMI/EMC) testing services.

Our extensive knowledge and experience is

available to serve a wide variety of markets

including military, aerospace, commercial,

industrial, medical and consumer products.

Ingenium Aerospace specializes

in designing and manufacturing

custom motion control devices.

We have assembled a team of

highly-responsive, top-level

engineering professionals who

offer technological design

leadership and vehicle-specific

development solutions at highly

efficient rates.

Ingenium Technologies offers

world-class product design

analysis, prototyping and

operations consulting services

to the aerospace industry and

industrial OEMs. To execute

effective product development,

Ingenium creates strong and

flexible cross-functional teams

made up of experienced technical

resources.

Ingenium Facilities

Ingenium Technologies

4216 Maray Dr.

Rockford, IL

Ingenium Testing

3761 S. Central Ave.

Rockford, IL

3 Locations in the

Rockford, Illinois Area

135,000 sq. ft.

20.5 Acres of land

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Ingenium Aerospace

13979 Willowbrook Rd.

Roscoe, IL

Our strength is Our People

Dick WalshJeff

SchneiderPaul Wild

4Ingenium Proprietary

Phil

Kauffman

Duane Wingate

Principals

Duane

Grimm

Greg

Crowley

Ellwyn

Englof

Dr. Jim

Foskett

Dan

Pickerill

Mike

Schneider

Ingenium Principals and Key Staff

Key Staff

Mechanical Engineers

35%

Electrical Engineers15%

Software Engineers15%

Design/Drafting15%

Test Equip Designers5%

Manufacturing Engineers

5%

Technicians5%

Admin5%

Ingenium Staff

200+ Employees

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96%

75%

37%

38%

27%

% indicates increase

over previous year

2003 2004 2005 2006 2007

Our growth is steady and strong as seen by

our year to year sales increases..

Ingenium Sales History

Our staff continues to

expand in response to

our customer’s

increased demand.

The vast majority of our

business comes from

repeat customers.

5 year sales history

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BPSure

Ingenium Customers

Ingenium Partners

Material Engineering, Inc. (MEI) is an

independent materials and

metallurgical engineering, consulting

and testing laboratory.

MEI solves material

& process problems.

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The RAEDC is an energetic

partnership of private and public

sector leaders with the mission of

“helping employers create and retain

quality jobs”.

RAEDC focuses on

strengthening Rockford‟s

economic health.“One Stop Shopping”

Ingenium uses numerous local

machine and fabrication job

shops to produce our designs.

Full service metrology lab with

state of the art precision

measurement equipment.

Ingenium fosters a partnering

business strategy in order to

provide a full compliment of

capabilities.

Technical Writing Consultants

operate within the Ingenium

Testing organization.Precision machine shop

Ingenium Services Overview

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•Engineering Services

•Operations Consulting

• Intellectual Property

INGENIUM TECHNOLOGIES

Ingenium Engineering Services

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…conquer aggressive technical milestones.

…find flaws up front to reduce costly

downstream changes.

…experience cost effective technical

expertise that can be turned “on & off”

as required.

Ingenium Engineering Services

• Product Design and Development for

Mechanical and Electrical Products

• Analysis

–Finite Element (FEA)

–Stress, Failure and Vibration

–Thermal

–Computational Fluid Dynamics (CFD)

• Failure Modes & Effects (FMEA)

• Test Stand Design

• Systems Engineering

• Software Development

• Simulation Modeling

• Operations Consulting

• Prototype Manufacturing

• Electronic Obsolescence Consulting

• Graybeard Consulting

• Market Analysis for OEM and Aftermarket

• Expert Witness

• Technical Proposal Effort

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concept design analysis prototype testing production

Full Life Cycle Support

Ingenium’s design and analysis teams have a

comprehensive software suite to solve a variety of

customer requirements.

Ingenium Engineering ServicesDesign & Analysis Software Tools

CCDRAFT

Design /Drafting Analysis

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Ingenium Engineering Services

AIR INLET APU

C17 MILITARY TRANSPORT

Rotary & Linear Trim Actuator

TRIMMABLE HORIZONTAL

STABILIZER ACTUATOR (THSA)

AIRBUS A380

PUMP

IHI 21 FOREIGN

MILITARY TRANSPORT

Vibration, shock, &

pressure analysis

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Let us help you achieve your goals…Whether your project involves a new design concept or a mature product let our experienced

staff provide the design & analysis that will help you realize your program objectives.

BLADE FOLD GEARBOX

CH-47 MILITARY

HELICOPTER

•customer’s system proposal

•design/price optimum

product

Ingenium Engineering Services

Sheet Metal

Bending EquipmentMULTIPLE USE

MACHINE ARM

FEA deflection

analysis

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Experience Counts…Rockford is one of the primary US centers for machine tool development. As a result, our staff has a

wealth of experience working on the simplest to the most complex machine tool applications.

CONCEPT

Composite Tape (Toe Placement) Machine

FINAL DESIGN

Ingenium Engineering Services

SMART EMERGENCY STOP

VARIETY OF INDUSTRIAL EQUIPMENT

• Allows machines to be OSHA compliant

• Production partnering strategy

SCROLL COMPRESSOR

AIRBUS A380

•Turnkey design

•Completed in 3 months

JACK SYSTEM

COMMERCIAL STORAGE TANK

•Design, prototype, & test effort ongoing

•Increased load capacity and life

•Decreased life cycle cost.

Ingenium Proprietary 15

AERIAL CAMERA “ANTI-BLUR” DEVICE

COMMERCIAL PHOTOGRAPHY

Needed for clear pictures of birds in flight

GAS TURBINE

EXCITER BOX

P&WC PW600

ENGINE COMPONENT

Ingenium Engineering Services

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Enjoy a faster, less expensive design cycle

ELECTRIC MOTOR

ASSEMBLY

BOEING 787

ROTARY ACTUATOR

SPACE SHUTTLE

RUDDER/SPEEDBRAKE

•Loading, fatigue,

expected life.

•1.5 man years of FEA

completed in 6 mo.

Customer

Award

DYNAMIC

ANALYSIS

HYDRAULIC SPREADER

EMT RESCUE TOOL

High stress concentration

Ingenium Engineering Services

MEDICAL HANDLE

IV POLE

Robust design with minimal deflection

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VINYL RAIL SYSTEMS

RESIDENTIAL RAILING

FEA & Redesign

BeforeAfter PRESSURE SEAL

CRYSTAL AUTOCLAVE

Plastic Strain Problem

Ingenium Engineering Services

SERVICES

• Performed FEA using ANSYS software

• Incorporated CLT

OUTCOME

•33% weight reduction achieved

•Redesign for strength and stiffness.

Composite Aerospace

Pressure Vessel

Determining Weight Savings While Meeting All Requirements.

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Finite Element Analysis (FEA)

& Composite Laminate Theory (CLT)

Ingenium Engineering Services

Ingenium frequently incorporates multiple analyses to solve your product challenges.

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SERVICES

• Multiple Track CFD analysis

• Composite Rotor Banding

• Material Optimizations

• Heat Transfer

Computational Fluid Dynamics (CFD)Thermal Analysis using ANSYS CFX

SERVICES

• Steady state & transient analysis

• Determine cooling strategies

• Direct coupling with follow on

structural analysis

Ingenium Engineering Services

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DOME ANTENNA

FULLY ROTATIONAL GEARBOX

E-3 AIRBORNE EARLY WARNING (AEW)

BLACK PROJECT

BASED ON F-18

BLACK PROJECT

UNMANNED COMBAT

AIR VEHICLE (UCAV)

Ingenium Engineering Services

Ingenium Proprietary21

Autopilot Servo Project

Ingenium’s staff will indentify potential or actual

failures within the design and determine the

resulting risk/impact to your product.

• Validate & Design

• RELEX Autopilot Safety Assessment

• Build To Print

• Assist in Certification

• Failure Modes Effect and Criticality Assessment

• Reliability Study

IDENTIFYING SOLUTIONS THROUGH EXPERIENCE

Combined engineering experience of 150+ years

Independent second set of expert eyes

Quickly and clearly helped customer focus on technical challenges

Validated customer concerns

OUR CUSTOMERS MEET THEIR COMMITMENTS WITH CONFIDENCE

The Ingenium team identified risks and resulting actions necessary to ensure the

reconnaissance pod met PDR/CDR requirements.

Graybeard ConsultingRisk Assessment: F-16 Reconnaissance Pod

Reconnaissance Pod

CUSTOMER FEEDBACK“The review was excellent. Your team did themselves proud in raising

significant concerns and questions in a clear, thorough and

professional manner.

Thanks for your support,

Customer, VP Engineering

VERY HIGH

CATASTROPHICNEGLIGIBLE

VERY LOW

PROBABILITY

IMPACT

RECONNAISSANCE POD

RISK ASSESSMENT

1, 8 2, 5, 6

7

3, 4

Ingenium Proprietary 22

Cp

Ingenium Engineering Services

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Cargo door rotary actuator

BOEING 777

Curtiss-Wright hired Ingenium to run the entire rotary actuator

development program

•1 year project

• Team: 4-6 member group headed by a single point of contact

(Ingenium project manager). ME, EE, SW, FEA, FMEA and

manufacturing engineering skills on team.

Customer relations is key•Took Boeing specification

• Face to face meetings with customer (& customer’s customer) throughout 12

month effort at launch, PDR and CDR events

•Weekly progress reporting

•Biweekly conference calls

Ingenium Engineering Services

Ram air turbine test stand.

COMMERCIAL/MILITARY

AEROSPACE

Test table for aerial cameras

and armaments.

MILITARY

From Concept to Installation

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Wing loading truss stand

used for wing bending, wing

twisting, and half wing simulation.

COMMERCIAL AEROSPACE

Jack test stand

for storage tank

system.

INDUSTRIAL

Ingenium Engineering ServicesSoftware Development

Ingenium’s expert staff of

software engineers is uniquely

familiar with the requirements of

safety critical software for both

military and commercial

aerospace applications.

Boeing 787 Dreamliner

Raytheon Hawker 4000

Embraer E-170

COMMERCIAL APPLICATIONS

Joint Strike Fighter (JSF)

Boeing 737 (AEW&C)

Airbus A400M

MILITARY APPLICATIONS DO-178B

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Ingenium Engineering ServicesModeling & Simulation

Advantages…

OVERALL SYSTEM MODELING &

SIMULATION

Concept of Operations

Sub-system Requirements Development

See Video of System Startup

Heat E

xch

an

ger

TurbineCompressor

Recuperator

Radiator

PCAD

ThrustersSpace

Vehicle

Parasitic Load

Radiator

Heat E

xch

an

ger

Alternator

Inserted

Reactivity

Re

ac

tor

TEM

Brayton Dynamic Model

SERVO SYSTEM DESIGN

Space Shuttle auxiliary power unit

Electrical, mechanical, hydraulic,

Pneumatic Classical (Bode) &

Modern(State Space)

New or existing designs

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• Define system concepts of operations

• Quantify system performance measures

• Ensure feedback control will be stable

with acceptable margins

• Troubleshoot existing designs

Ingenium Contract Recruiting

Engineers understand technical challenges

better than anyone.

That’s why at Ingenium our engineers

identify the most suitable engineering talent for

the job.

Then our HR people ensure all the contract

details are clearly defined and understood.

MANY DISCIPLINES

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Ingenium Staffing and Recruiting

We speak your language fluently.

Ingenium Ops Consulting Overview

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•Engineering Services

•Operations Consulting

• Intellectual Property

INGENIUM TECHNOLOGIES

Ingenium Operations Consulting

Services:• Business turnarounds

• Facilities and product line relocations

• Product cost reductions through

manufacturing and design changes

• Lean manufacturing & six sigma

implementation

29Ingenium Proprietary

Operations/

Supply Chain

Manufacturing

Strategy

Financial

Analysis

• Performance

Improvement

• Design/

Implementation

• Lean Processing

• Six Sigma

• Make/Buy

• Facilities Strategy

• Acquisitions

• Mergers

• Financial Health

• Financial Structure

• Due Diligence

From Surviving to Thriving

MPXEvolver

Software Tools:

“Expertise from the shop floor to the boardroom…”

Ingenium Operations ConsultingTurnaround Activities

Results of Ingenuim Services

Before After

Annual Sales $1.8M $6M

Employees 17 93

Facility 50,000

sq.ft.

125,000

sq.ft.

Machines 50 62

CHERRY VALLEY TOOL

30Ingenium Proprietary

ABRASIVE MACHINING INC.

• 2 year engagement

• Provided general manager and

board level direction

Strategic planning

Manufacturing engineering

Proposal direction

Tool design

TURNAROUND

TURNAROUND

Streamlined Assembly higher profits

Out-

source

Facility 2 Facility 3Facility 1

Facility 2Offshore

Facility

Before

After

Out-

source

Ingenium Operations ConsultingProduct Line Moves

31Ingenium Proprietary

Moved Aerospace Product Line

INGENIUM SERVICES • Moved product from San Jose, CA to

Rockford, IL in 9 months

• Cross-functional team of 18 employees

(during peak period)

Program Management

Engineering

Software Development

Technicians

Electronics Assembly Facilities

Required Consolidation.

INGENIUM SERVICES• Consolidated facilities from 3 to 2

• Plan/Execute move

Equipment

Processes

Material

• Cross functional 9 person team

Program management

Operation Specialists

Procurement

„Administrative Support

RESULTS

MANUFACTURING

CHANGES

ENGINEERING

DESIGN CHANGES

Ingenium Operations ConsultingCost Reduction

25% savings in product costs

Client able to compete in world market

INGENIUM SERVICES

Strong Cross-Functional Teams are

Experts in:

• Design

• Manufacturing

• Finite Element Analysis (FEA)

• Worldwide Supplier Base

32Ingenium Proprietary

Cross Functional Approach

Ingenium IP Overview

33Ingenium Proprietary

•Engineering Services

•Operations Consulting

• Intellectual Property

INGENIUM TECHNOLOGIES

The activities at Ingenium cultivate original ideas

leading to innovative new product designs.

Physical Therapy Device

•For knee replacement surgery recovery

•Promotes full recovery

•First prototype constructed for evaluation

•Uses conventional hardware

34Ingenium Proprietary

Blood Pressure Cuff

Pressurization System

• Motion tolerant system

• Disruptive Technology

• US Military Interest

Bone Press

• System for testing

live bone samples

• Cartilage potential

Ingenium Intellectual Property

Security Market

School Visitor Management System

• Kiosk design & development

• Joint venture located in Naples, FL

• Formed in August 2005

1st Prototype

Automotive Market

Parallel Path Drive (PPD)

•More efficient drive that quickly pays for itself

•IP being explored

•Automotive component OEMs

•Patent pending

Ingenium Proprietary35

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Ingenium Technologies

I N N O V A T I O N @ Work.TM

•Engineering Services

•Design

•FEA

•Prototype

•Operations Consulting

• Intellectual Property