components high performance systems - · pdf file2 l sapelem l components & high...

COMPONENTS & HIGH PERFORMANCE SYSTEMS

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2 l SAPELEM l Components & High performance systems

SAPELEM, SOLUTION CREATOR

VACUUM GENERATION

VenturisPumps

TurbinesSafety vacuum units

FULL GRIPPING

Suction cupsInfl atable fi ngers

Foam gaskets Magnets

ROBOTICS

SAPELEM has proposed for more than 50 years handling solutions to facilitate manual or automated manipulation. Historically recognized for its innovations and the technical nature of its products, SAPELEM imposes itself in France and in other countries thanks to its ISO 9001 quality.

SAPELEM chose innovation and therefore massively invests in research in order to imagine the cobotics and robotics of tomorrow.

Pascal DENOËLPresident

3200 m² dedicated to customers

Components & High performance systems l SAPELEM l 3

French manufacturer50 years of innovation

R&D at the core of the activity

ERGONOMIC HANDLING

Handling ArmsUnder rail systemsBalancersIntuitive tools

COBOTICS

LIFTING ASSISTANCE

Lifting beamsJib cranes & Rails

Hoists Inverters

SAPELEM is a global operator in handling and distinguishes itself with its expertise and range of solutions. From vacuum gripping to the di� erent movement assistance systems, SAPELEM solutions make the simplest and most complex handlings possible. For every need in industrial robotics or in cobotics (collaborative robotics), SAPELEM customers benefi t from o� ers that are adapted to their specifi cities and their industry.

Services: customer-friendly


FULL GRIPPING

SUCTION CUPSFLAT SUCTION CUPS

> High lifting capacity> Flat products> Stable support

1.5 BELLOW SUCTION CUPS

> Swivelling e� ect> Horizontal and vertical gripping> Flexibility and stability

NON-SKIDDING DOUBLE LIP SUCTION CUPS

> Slick products> High horizontal accelerations> Air tightness and resistance

2.5 BELLOWS SUCTION CUPS

> Irregular surfaces> Horizontal and vertical gripping> Parts of di� erent heights

OBLONG SUCTION CUPS

> Long, narrow and cylindrical products> Flat and 1.5 bellow ranges> Swivelling fi xing

SUCTION CUPS FOR BOTTLES

> Gripping by the bottom of the bottle> Gripping by the side of the bottle> Isolation fl apper

FLAT SUCTION CUPS WITH STOPS

> Very high lifting capacity> Thin and fl at products> Anti-distortion stop

OTHER FOOD SUCTION CUPS

> Suction cups for bakery products> Suction cups for eggs> Food silicone CE 1935/2004 standard

SUCTION CUPS FOR CHEESE

> Soft or hard cheeses> Other delicate or soft food> Customized intake grids


Whether it’s cheese or large sheet metal, SAPELEM suction cups enable you to grab many different products. The wide range of SAPELEM suction cups,

used in robotized industry, guarantees the effi ciency of the most varied grips.

Further information ?You can write to [email protected] and ask for the SAPELEM robotic components brochure

GRIPPERSINFLATABLE FINGERS

> Breakable products> Male selection for hollow products> Female selection for exterior

tightening

GRIPPERS WITHOUT CONTACT

> Breakable or porous products> Handling concave or convex

objects> Parts to be turned upside down

SPRING SYSTEMS

> Cylindrical range> Non rotating range> Adjusts the height di� erences

KNUCKLE JOINTS

> Gripping objects with angles> Vacuum tight> Free or lockable

CUSTOMIZED GRIPPERS

> Multiple suction cups or foam or grid> Material: aluminium or plastic> Incorporated vacuum generation

HANDLING FRAMES

> Varied products and shapes> Pierced foam> Multiple suction cups

MANUAL SUCTION CUPS

> Vacuum setting without energy> Hermetic, smooth and clean surfaces> Simple to use

HANDLING SUCTION CUPS

> Foam or moulded gasket> High lifting capacity> Smooth or rough surface

ROBOTICS

GRIPPING GRIDS

> Delicate food> Sliced food> Stainless steel standard or plastic

customized


SINGLE-STAGE VENTURIS

> Wide suction fl ow range> Powerful and resistant> Material choice: brass, stainless steel, PVC

MULTIFUNCTION V2I VENTURIS

> ISO standard distributor> Unpluggable> Multifunction

VACUUM GENERATION

VENTURIS

“TURBO” VENTURIS

> High suction fl ow> High vacuum level> Very silent

INDIVIDUAL VENTURIS

> Independence of each suction cup> Easy to fi x and fi t> Air and speed saving

IN-LINE VENTURIS

> Handling in dusty surroundings> Pneumatic transportation of objects> Unpluggable venturis and silencers

SPECIAL VENTURIS

> Working in harsh environments> Very high suction fl ow> Special refractory and easily

decontaminated steels

PNEUMATIC SUCTION DEVICES

> Very high suction fl ow> Low air consumption> Pneumatic transportation

JUXTAPOSABLE V2I VENTURIS

> ISO juxtaposable seat> First ISO venturi> Bistable distributor

V2I ECO VENTURIS

> Air saver> ISO 5.3 distributor> Safety without valve


Our technical and objective approach enables us to defi ne the ideal component. The SAPELEM experts give the companies advice on how to get the optimal vacuum network:

powerful, quick, simple and economical.

Further information ?You can write to [email protected] and ask for the SAPELEM robotic components brochure

VACUUM CIRCUITSVACUUM FILTER

> Protection of the vacuum circuit> Wide suction fl ow range> Transparent jar

CONTROL

> Pneumatic, electro-mechanic> Electronic, digital display> Vacuumeters

SAFETY VALVES

> Pilot controlled safety individuals> Selection individuals> Non return for vacuum network

CONNECTIONS

> Connectors with cover> Snap connectors> Hoses

DISTRIBUTION

> 3/2 solenoid valves> 5/2 and 5/3 electro-distributors> Air tight

ROBOTICS

VACUUM PUMPSVANES VACUUM PUMPS

> For a machine or a network> High vacuum level> Vacuum fi lter and adjustment valve included

SUCTION UNITS

> High suction fl ow generation underreduced vacuum level

> Gripping light and porous products> Vacuum fi lter and regulation valve included

SAFETY VACUUM UNITS

> Pneumatic or electric> Handling heavy loads> Many securities and alarms

BLOW

> Noise reduction> Adjustable power> Focus and accurate blow


VACUUM LIFTING BEAMS

STANDARD LIFTING BEAMSSPIDEM

> Lifting capacity up to 400kg> Symmetrical adjustment of the

suction cups> Secured vacuum generation> Ideal balancing of the load> Lightness and ergonomics> Protected vacuum circuit

MODULEM

Lifting capacity up to 2,000kgSecured vacuum generation4 tools adapted to your application> Single suction cup Modulem> In-line Modulem> H-shaped Modulem> Telescopic Modulem

PIVOTEM

> Lifting capacity up to 400kg> Horizontal/vertical swivelling> Swivelling movement with jack> Secured vacuum generation

CONCRETE FURNACE UNDERSIDESCONCRETE CONCRETE SLABS

CUSTOMIZED LIFTING BEAMS


CE and EN certifi ed SAPELEM vacuum lifting beams hold the parts thanks to the vacuum under a hoist or a trolley. They are solid tools that ensure the handling of products in complete safety. Our

standard or customized lifting beams are easy to use and are the ideal solution to handling heavy loads.

Further information ?You can write to [email protected] and ask for the SAPELEM lifting beams documentation

TANKS BY TROLLEY FLAT WINDOWS WINDOWS BY CRANE

COBOTICS

SPOOLS EMBOSSED SHEET METAL ROUNDED BOTTOMS

8-TON PLATES DOORS 12M REFRIGERATING PANELS

CARBON PANELS WINDSCREENS CARBON BLOCKS


ZE SOLUTION MANIPULATOR

ZE SOLUTION SAPELEM

EMBEDDED SOFTWAREcommands and controls the system communicates and manages the settings

MULTI-ARTICULATED ALUMINIUM ARMassists horizontal movements

CONTROL HANDLEtransfers the movements of the hand; you only have to give a 20g e� ort

ELECTRONIC LIFTING SYSTEMensures dynamics and lifting capacity

DIFFERENT CONFIGURATIONSZE SOLUTION RAILS

Work zone of big dimensions; possible to install without pillars.

ZE SOLUTION ARM

Working area defi ned by arm’s reach(max. 4.7m, depending on the load)

VERTICAL GUIDANCE


With its range of intuitive manipulators, SAPELEM proposes a real interaction between the tool and the operator. A person helped by the machine can naturally lift heavy loads effortlessly, removing

Repetitive Strain Injuries as well as increasing productivity. SAPELEM has created a range of standard manipulators answering the most common applications.

Further information ?You can write to [email protected] and ask for the ZE SOLUTION SAPELEM documentation

COBOTICS

ATTACHMENTS

PILLAR TO AFFIX TO THE GROUND

Di� erent integrations are possible depending on the restraints of your work zone.

BALLASTED BASIS TROLLEY ON RAILS

FUNCTIONSCHANGING TOOLS

> Tool changing system> Fast and safe

“CONSTANT MASS” LOAD CELL

> Balancing variable loads> Weighing handled products

SETTINGS

> Screen with customizable display> Direct setting without computer

CONNECTIONS

> Transmission of information> Reliability of the connections


ZE SOLUTION STANDARD

ERGONOMIC MANIPULATOR

ZE SOLUTION SUCTION CUPS

> Horizontal grippers> Handling fl at and air tight products> Capacity up to 100kg > Vacuum generator with air saver

ZE SOLUTION PALLETIZER

> Grippers for pallets> Up to 7 pallets> E� ortless handling; preserves the back> Version with 360° inverter for control> Ergonomic extended handle

ZE SOLUTION GLASS

> Grippers for windows (max. 240kg)> Main applications: windows, pining, palletizing,

transfer…> E� ortless handling; preserves the back> Optimal work pace

ZE SOLUTION HOOK

> The simplest gripper> Strong and economic> For any object with a ring> Manipulable load up to 300kg


For more effi ciency, SAPELEM has developed and standardized grippers to answer common handlings or handlings adapted to an activity. Our customers benefi t from a complete,

well tested, quickly operational and economic system.

Further information ?You can write to [email protected] and ask for the ZE SOLUTION SAPELEM documentation

ZE SOLUTION AUTOMATIC CLAMPING

> Gripping parts by obstacles> Gripping with interior or exterior tightening> No command button> Continuous and safe support> Economic gripper

ZE SOLUTION MAGNETS - BENDING ASSISTANT

> Gripping mechanical parts> Unloading cutting machine> Permanent magnet and electromagnet> Simple, strong and economic

COBOTICS

PNEUMATIC SOLUTIONS

BALANCERS UNDER ARM

In addition to the electronic balancers, SAPELEM o� ers pneumatic solutions answering simple lifting demands.

BALANCERS UNDER JIB CRANE VERTICAL GUIDANCE UNDER RAILS

CLAMPS

SUCTION CUPS


CUSTOMIZED MANIPULATOR

CARDBOARD BOXES BY SUCTION CUPS BARRELS BY SUCTION CUPS TANKS BY SUCTION CUPS

WOODEN PANELS BY SUCTION CUPS WINDOWS BY SUCTION CUPS WINDOWS BY SUCTION CUPS

HOT WATER TANK BY CLAMPS BARREL BY CLAMPS

FLEXIBLE PLATE BY CLAMPS STATORS BY CLAMPS ELECTRIC COMPONENT BY CLAMPS

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Every customer demand is unique, and that is why the SAPELEM experts perform customized missions to conceive specifi c gripping equipment in every industry. Functional analysis, 3D conception, test, our

design offi ce builds in and provides effi cient solutions to the manufacturing process of its customers.

1 Ergonomic posture2 Ergonomic effort 3 Cognitive stress ergonomics4 Breakable products

5 Voluminous products6 Heavy products7 Large work zone8 Inverter application

9 Swivelling application Optimized work pace Confi gurable gripper

COBOTICS

PUMPS BY FORKS EGG TRAYS BY FORKS

CAR AXLE BY MAGNETS BALANCING OF TOOLS BY HOOKS SPOOL BY SPUR

METAL SHEET BY MAGNETS TRANSFORMERS BY HOOKS COMPRESSOR BY SPUR

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SYSTEM ENGINEERING

WORKSTATION FOR TURNING 1000KG SPOOLS UPSIDE DOWN

LOADING - UNLOADING OF PRESS FOR AERONAUTICAL PARTS

METAL SHEETS AUTOMATIC UNSTACKER

GRIPPER FOR WINDOWSWITH FILM


Other than its expertise in manipulators, SAPELEM can guide you in the global optimization of your handlings, while respecting a work environment that is safe and adapted to every operator;

SAPELEM studies the workstations implantation to guarantee the best ergonomics and proposes specifi c solutions and additional equipment.

RSI CONSEQUENCESIn France, more than three fourths of the recognized occupational diseases are Repetitive Strain Injuries (RSIs). They are the source of 8 million work stoppage days and represent an annual cost of 800 million euros for the companies. (Source CRAM, the regional health insurance o� ce)

There are varied symptoms, and they have multiple risk factors that are linked to work organization: excessive e� orts, uncomfortable postures, repetitive movements, extended static work, stress…The consequences are immediate: direct and indirect costs for the company as well as civil and penal risks for the managers.

This is why SAPELEM and its team of ergonomists, research and development engineers, and business manager engineers o� er you to assess your work environment to optimize your production fl ow, the ergonomics and the performance of your teams.

WORKSTATION EQUIPMENT

ANTI-FATIGUE MAT> Avoiding any muscle fatigue

in legs> Gaining insulation> Securing work environment

CONVEYOR> Handling loads with fl at bottom> Removing work painfulness> Increasing work pace

LIFTING TABLE> Enables working at a constant

height> Enables positioning the load at

the right height

LEAN MANUFACTURING> Arrangement modular

components> Space optimization> Productivity increase

COBOTICS


SERVICES

SAFETY

HEALTH

ORGANIZATIONAL EXPERTISE

> Consistency of the handling fl ows> Creation of specifi cations

ERGONOMIC EXPERTISE

> Ergonomist studying the workstation> Solutions against RSIs> Workshop audit

GRIPPING EXPERTISE

> Tests on the customer products> Determining solutions

SAFETY EXPERTISE

> Application of European standards> In particular EN 13849

FEASIBILITY STUDY

> Draft projects> Digital mock-up> 3D cube immersion

CÉDRIC - WAREHOUSE MANAGER

CHRISTINE - TELEPHONE RECEPTION

LOÏC - STEEL AND ALUMINIUM WELDER

INDUSTRIAL VACUUM EXPERTISE

> Establishing a vacuum generation> Optimization of a vacuum circuit> Failure analysis


FORMATION

> Ergonomics and posture> Vacuum technology

> Use> Maintenance

HEALTH

ROBOTICS & COBOTICSClose to its customers and listening to their needs, SAPELEM offers services to obtain maximal

productivity of robotized lines and work on tough working conditions. With a regional representative and more than 4,000 references in stock, SAPELEM proposes a complete and local offer service to help

its customers improve their performances.

PROFITABILITYUSE ON DEMAND

> Loan for trial or rental> Short-term rental

> Pay per use

MAINTENANCE

> Preventive and curative> After sales service hot line

> On site

FINANCING

> Long-term rental > Credit report

GENERAL CONTRACTING

> Complete workstation elaboration> Peripheral equipment integration

CONTROL

> Compliance analysis> Food compatibility testCHRISTOPHE - COMPONENTS TESTING

SÉBASTIEN - MANIPULATOR ASSEMBLY

STÉPHANE - LIFTING BEAMS ASSEMBLY

TRUST US WITH YOUR PROJECTS; WE WILL GIVE YOU THE QUALITY OF OUR PRODUCTS AND OUR WORK METHODS. A FEW EXAMPLES OF HANDLED PRODUCTS:

4 rue des Ajoncs F 49070 Angers Beaucouzé – +33 (0)2 41 72 15 20 – [email protected] - www.sapelem.com

GRIPPINGWe grab eggs, cheese, metal

sheets, plastic or glass parts; at high pace, strong accelerations, high temperature; dry or greasy,

clean or dusty parts…

VACUUM We feed gripping hands, we empty tanks, presses, we shape windscreens, we do vacuumtransport…

LIFTING We lift plane wings, marble plates, concrete blocks, sheet metal, glass panels, suburban train windscreens…

HANDLINGWe handle pallets, cardboard boxes,

engines, windows, computer servers,plastic crates, spools, and all sorts of

mechanical parts, such as cylinderheads, brakes, tanks; on

unstacking, palletizing orassembling workstations…

SPECIFICWe provide the support of parts

in machining, we removesmokes, we suck up sea water,we assist operators on bending

workstations, and we alsopalletize automatically.

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4 rue des Ajoncs F 49070 Angers Beaucouzé – +33 (0)2 41 72 15 20 – [email protected] - www.sapelem.com

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components high performance systems - · pdf file2 l sapelem l components & high...

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