confirmation letter - tti europe · 2020. 9. 27. · confirmation letter new production site izumo...

Document Number: HEMCG2-2699

Date: Mar. 20, 2019

Attention:

TTI

Dear. Valued Customer

We would like to notify you of expanding product portfolio in Philippines Manufacturing Co. of Murata, Inc.

to support capacity expansion and delivery of MLCC.

1. Product Type, Changes, and Customer/Murata/Alternative Part Numbers:

Product Type: GCM18,21,31,32 Series (High Dielectric Constant Type / DC 100V and less / 1uF and over)

Temperature Characteristics: JIS/EIA TC (Murata PN Code)

B(B1),R(R1),X5R(R6),X6S(C8),X7R(R7),X7S(C7),X7T(D7),X8R(R9),X8L(L8)

Changes:

Please refer to the attached documents for detailed Part Numbers' information.

The new factory products will be labeled as "MADE IN PHILS.".

2. Reasons/Background:

In response to the MLCC demand increase from overseas market, we would like to restructure

our factory organization and production. We are going to respond to this challenge by

expanding production at PMM, which has been manufacturing MLCC since 2012.

3. Products Before and After the Change:

PMM products are produced with the same material, design, process, and technology

as the factories in Japan.

4. Schedule:

Mass production start schedule of Target item in PMM

GCM18, 21, 31(1uF and over) : Mass Production will be able to start from Jan. 21th 2019.

GCM32(1uF and over) : Mass Production will be able to start from Oct. 21th 2019.

Shipment of new production items from PMM: After receiving your approval

5. Customer Response Date:

Please respond by September 20, 2019 regarding your acceptance of this Notification or

if you need further discussion and/or adjustment with Murata.

6. Contact Window:

Should you have any questions or concerns,

please contact Murata Sales, Representative, or Distributor in your area.

Truly Yours. Thank you.

Fukui Murata MFG. Co., Ltd.

Product Engineering Department Capacitor Division

Document Receipt Acknowledgement

Date:

Section:

Name:

Notification – Expanding product portfolio in Philippines Manufacturing Co. of Murata, Inc

Chip Multilayer Ceramic Capacitors (MLCC)

Current production site

Izumo Murata Mfg. Co.,Ltd.

GCM18,21,31,32 Series (High Dielectric Constant Type / DC 100V and less / 1uF and over)

New production site

Izumo Murata Mfg. Co., Ltd.

Philippines Manufacturing Co. of Murata, Inc.

(PMM)

Man Machine Material Method

Senior Manager Fumiyuki Kobayashi

Document Number: HEMCG2-2699

TTIFukui Murata MFG. Co., Ltd.

4M Change detailed below is

Product Type: GCM18,21,31,32 Series (High Dielectric Constant Type / DC 100V and less / 1uF and over)

Temperature Characteristics: JIS/EIA TC (Murata PN Code)

B(B1),R(R1),X5R(R6),X6S(C8),X7R(R7),X7S(C7),X7T(D7),X8R(R9),X8L(L8)

Changes:

Requests, Questions, Comments

Signature

Date: (MM, DD, YYYY)

Title:

Name:

Notification – Expanding product portfolio in Philippines Manufacturing Co. of Murata, Inc

Current production site

Izumo Murata Mfg. Co.,Ltd.

Confirmation Letter

New production site

Izumo Murata Mfg. Co., Ltd.

Philippines Manufacturing Co. of Murata, Inc.

(PMM)

Man Machine Material Method

Subject to Further Discussion. Accepted.

25 September 2018

1 Copyright © Murata Manufacturing Co., Ltd. All rights reserved. 25 September 2018

Philippine Manufacturing

Company of Murata, Inc.

Company Profile

2Copyright © Murata Manufacturing Co., Ltd. All rights reserved.

Index

• About The Philippines

- Country Profile

- Cultures and Values

- Famous Tourist Spots

• About PMM (Philippine Manufacturing Co. of Murata, Inc.)

- Murata Philosophy

- Facts and Figures

- Location, Factory Lay-out, B-Building

- Organization

- Product Line-up, Application and Market Share

- Process Flow

- CSR


About The Philippines


Country Profile, The Philippines

Official Name Republic of the Philippines

Area300,000 sq. km (115,930 sq. miles),

spread over 7,100+ islands

Population 103.3 million (*UN Department of Economics and Social Affairs)

Capital Metro Manila

Major Languages Filipino, English

Major ReligionsRoman Catholics (83%),Muslim

(5%), Others (12%)

Monetary Unit Philippine Peso


Country Profile, The Philippines

2625.6

26.1

27.6

29.129.5

28.4

27.727.4 27.6

27.326.9

23

24

25

26

27

28

29

30

Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov

Te

MP

ER

AT

UR

E, ◦

C

Philippines‘ Average Temperature, ◦C


Cultures & Values, The Philippines

Foods

Festivals

Values

Chicken Adobo Balut (Duck Embryo) Kare-kare (Oxtail Stew)

Communal Unity(Bayanihan)

Greetings Religion

Ati-atihan Sinulog Masskara


Famous Tourist Spots, The Philippines

Boracay

8Copyright © Murata Manufacturing Co., Ltd. All rights reserved. 25 September 2018

About PMM(Philippine Manufacturing Co. of Murata, Inc.)

9Copyright © Murata Manufacturing Co., Ltd. All rights reserved. 25 September 2018

We contribute to the

advancement of society

by

Enhancing technologies and skills

Applying scientific approach

Creating innovative products and

solutions

Being trustworthy and,

together with all our stakeholders,

thankful for the increase in prosperity.

Founder Akira Murata

Murata Philosophy


Date of

EstablishmentSeptember 2011

Date of

InaugurationOctober 2012

Start of Commercial

OperationMarch 2013

Location FPIP, Tanauan Batangas

Capital Php 7,700 M

Sales AmountPhp 5,650M

(FY2017)

ProductMonolithic Ceramic

Capacitor

Number of

Employees

Total 2,856

※As of August 2018

Site Area 227,464㎡

Facts and Figures


Location


• FPIP has estimate 120 locators, 68 Japanese companies

• Approximately 50,000 employees (as of Aug 31,2017)

• Approximate land area of 457 hectares

First Philippine Industrial Park


Factory Layout

PMM site can be constructed with four buildings in total.

The construction of Building A was started in January

2012, and operation started in January 2013. Building B

construction was started in February 2017 and was

completed in March 2018.

**Bldg. B has 2 floors for manufacturing compared to

Bldg. A which has only 1 floor for manufacturing.


Product Line-up


Application and Global Market Share*

Global Market Share for

Monolithic Ceramic

Capacitors

40%• Smartphones

(750pcs)

• Smart watch

(200pcs)

• Safety Systems

• Infotainment

(1000-4000pcs)

• Laptops

(800pcs)

• Tablet

(600pcs)

• Flat-screen TVs

(600pcs)

Applications and typical number of MLCC used

COMMUNICATIONS

AUDIO & VISUAL / HOME AUTOMOTIVE

COMPUTERS

*Global market shares based on Murata's presumption.

Share changes according to market or application.


MLCC Process Flow and Technology

Start of Process for PMM


Certifications

History Highlights (2013/4～2018/3)

ISO 14001:2004/JIS Q

14001:2004 Certification Date:

03March 2015

Certification Body: BVQI

OHSAS 18001:2007

Certification Date: 02 Mar

2015


ISO 9001:2015/JIS Q

9001:2015 Certification Date:

26 Apr 2018


IATF 16949 Certification

Date: 08 Aug 2018



CSR ACTIVITIES

FREE CONSULTATIONS

ADOPT A SCHOOL PROGRAM

TREE PLANTING

SCHOLARSHIPS AND DONATIONS

OUTREACH PROGRAM

ＱＣ工程図　文書No.LEMC66P0-012E P．1 / 7

PHILIPPINE MANUFACTURING CO. OF MURATA, INC.

(㈱出雲村田製作所 / Izumo Murata Mfg.Co.,Ltd)

品番 / ｼﾘｰｽﾞ

Product Name

CFT 製造技術、生産技術、品質管理、製造

Process Eng., Product Eng., Quality Control, Mechanical Eng., Production

◎：特殊特性を表わす

Special char. : Use symbol [◎] for special characteristics, and write the symbol that customer specified as a special characteristics.

補助工程製造用試験・検査用原因系結果系

Sub Mfg. TEST,INSP. PROCESS PRODUCT

誘電体原料 1 誘電体原料粉体特性原料受入検査規格原料ﾛｯﾄ毎出荷検査ﾃﾞｰﾀの確認検査員工程異常処理規定原料受入検査規格Ceramic material 受入検査 Powder Material incoming Every raw material lot Outgoing inspection Inspector Process abnormal Material incoming

INCOMING characteristics insp. std. data from vendor disposal std. insp. std.

INSPECTION 電気特性原料ﾛｯﾄ毎検査成績書(Ceramic material) Electrical Every raw material lot Inspection report

characteristics

外観原料ﾛｯﾄ毎検査成績書Appearance Every raw material lot Inspection report

2 調合調合機ﾎﾟﾝﾌﾟ周波数原料調合加工標準調合ﾛｯﾄ毎作業伝票作業者工程異常処理規定原料調合加工標準MIXING Mixing machine Pump Frequency Material mixing std. Every mixing lot Work order sheet Operator Process abnormal Material mixing std.

回転数調合ﾛｯﾄ毎作業伝票 disposal std.

Rotation speed Every mixing lot Work order sheet

天秤調合量調合ﾛｯﾄ毎作業伝票Balance Amount of mixture Every mixing lot Work order sheet

ﾀｲﾏｰ時間調合ﾛｯﾄ毎作業伝票Timer Time Every mixing lot Work order sheet

粘度計ｽﾗﾘｰ粘度調合ﾛｯﾄ毎作業伝票Viscometer Slurry viscosity Every mixing lot Work order sheet

比重計ｽﾗﾘｰ比重調合ﾛｯﾄ毎作業伝票Gravimeter Slurry spec. Every mixing lot Work order sheet

gravity

3 脱泡脱泡装置粘度計粘度脱泡加工標準調合ﾛｯﾄ毎作業伝票作業者工程異常処理規定脱泡加工標準DE-AIRING De-airing machine Viscometer Viscosity De-airing std. Every mixing lot Work Order Sheet Operator Process abnormal De-airing std.

disposal std.

4 ｼｰﾄ製造ｼｰﾄ製造機ｼｰﾄ状態ｼｰﾄ製造加工標準ﾛｯﾄ毎記録紙作業者工程異常処理規定ｼｰﾄ製造加工標準CASTING Casting machine Sheet Condition Sheet casting std. Every lot Record Sheet Operator Process abnormal Sheet casting std.

乾燥温度ﾛｯﾄ毎記録紙 disposal std.

Drying temp. Every lot Record Sheet

膜厚測定器ｼｰﾄ厚み常時ﾓﾆﾀﾘﾝｸﾞﾁｬｰﾄX-ray thickness Sheet thickness All time monitoring Chart

equipment

5 輸送目視積荷状態破損なきことﾛｯﾄ毎事故報告書作成作業者品管部門に連絡し、TRANSPORTING Visual Physical condition No damage Every Lot issue accident report Operator 必要であれば処理

of cargo 内容を変更する。Consult QC section

and re-book if

necessary

REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録

ﾎﾟｶﾖｹの方法担当者

対応計画是正処置

関連標準類Process Flow

MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.

工程名/作業概要PROCESS

NAME

材料･設備･治具管理項目特殊特性

管理幅仕様／公差

ｻﾝﾌﾟﾘﾝｸﾞﾌﾟﾗﾝｻﾝﾌﾟﾙｻｲｽﾞ

品質水準／頻度

2018/11/19Part No. Date(Rev.)

品種ﾁｯﾌﾟ積層ｾﾗﾐｯｸｺﾝﾃﾞﾝｻ文書No.LEMC66P0-012E

Chip Multilayer Ceramic Capacitors Document No.

段階 [ ] 試作 [ ] 量産試作 [*] 量産

工場名 /

Supplier/Plant

制定日2016/9/19

Phase [ ]Prototype [ ]Pre-launch [*]Production Date(Orig.)

　GCM series 最新改訂日

シート製造工程

まで出雲村田

製作所

Until No.4 process, the manufacturing is carried out in Izumo Murata

ＱＣ工程図／C o n t r o l P l a n




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





6 ｼｰﾄ受入検査外観ｼｰﾄ受入検査規格原料ﾛｯﾄ毎出荷検査ﾃﾞｰﾀの確認検査員工程異常処理規定ｼｰﾄ受入検査規格INCOMING Appearance Ceramic sheet incoming Every raw material lot Outgoing inspection

data

Inspector Process abnormal Ceramic sheet

incomingINSPECTION insp. std. from vendor disposal std. insp. std.

（CERAMICS SHEET) 検査成績書Inspection report

内部電極材料 7 内部電極受入検査比重計比重内部電極受入ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書検査員工程異常処理規定内部電極受入Electrode paste INCOMING Gravimeter Specific gravity 検査規格 Every paste lot Inspection report Inspector Process abnormal 検査規格

INSPECTION 粘度計粘度 Inner electrode ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書 disposal std. Inner electrode

(Electrode paste) Viscometer Viscosity incoming insp. std. Every paste lot Inspection report incoming insp. std.

外観ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書Appearance Every paste lot Inspection report

8 内部電極印刷及び内部電極印刷機印刷状態内部電極印刷加工標準によるﾁｪｯｸｼｰﾄ作業者工程異常処理規定内部電極印刷

積み重ね Printing machine Printing condition 加工標準 Depend on process std. Check sheet Operator Process abnormal 加工標準PRINTING AND ｼｮｯﾄ数 Inner Electrode 加工標準による電子ﾒﾃﾞｨｱ disposal std. Inner Electrode

STACKING Screen Shots printing std. Depend on process std. Electric data base printing std.

ｽｷｰｼﾞ圧ﾛｯﾄ毎電子ﾒﾃﾞｨｱSqueegee Every lot Electric data base

Pressure

ｽｸﾘｰﾝﾃﾞｨｽﾀﾝｽﾛｯﾄ毎電子ﾒﾃﾞｨｱScreen Distance Every lot Electric data base

乾燥機温度計乾燥温度加工標準によるﾁｪｯｸｼｰﾄDry machine Thermometer Drying temp. Depend on process std. Check sheet

積み重ね機膜厚測定機電極厚み加工標準によるｸﾞﾗﾌStacking machine X-ray thickness Electrode Depend on process std. Graph

meter thickness

9 圧着真空パック機真空度計真空度圧着加工標準加工標準によるﾁｪｯｸｼｰﾄ作業者工程異常処理規定圧着加工標準PRESSING Vacuum pressure Vacuum gauge Vacuum degree Pressing std. Depend on process std. Check sheet Operator Process abnormal Pressing std.

ﾌﾟﾚｽ機圧力計ﾌﾟﾚｽ圧力加工標準によるｸﾞﾗﾌ又はﾁｪｯｸｼｰﾄ disposal std.

Pressing Pressure gauge Pressure Depend on process std. Graph or Check sheet

machine 温度計水温加工標準によるｸﾞﾗﾌ又はﾁｪｯｸｼｰﾄThermometer Water temp. Depend on process std. Graph or Check sheet

ﾏｲｸﾛﾒｰﾀｰﾌﾞﾛｯｸ厚みﾛｯﾄ毎ｸﾞﾗﾌMicrometer Block thickness Every lot Graph

10 ｶｯﾄ切断機拡大鏡切断状態ｶｯﾄ加工標準ﾌﾞﾛｯｸ毎電子ﾒﾃﾞｨｱ作業者工程異常処理規定ｶｯﾄ加工標準CUTTING Cutting machine Magnifier Cutting condition Cutting std. Every block Electronic media Operator Process abnormal Cutting std.

表面温度計予熱/ﾃｰﾌﾞﾙ温度加工標準によるｸﾞﾗﾌ disposal std.

Surface Pre-heating / Depend on process std. Graph

thermometer table temp.

11 ｶｯﾄ切断機拡大鏡切断状態ｶｯﾄ加工標準ﾌﾞﾛｯｸ毎電子ﾒﾃﾞｨｱ作業者工程異常処理規定ｶｯﾄ加工標準

（ﾀﾞｲｼﾝｸﾞ） Cutting machine Magnifier Cutting condition Cutting std. Every block Electronic media Operator Process abnormal Cutting std.

CUTTING 設備設定ｶｯﾄ刃ﾗｲﾌ指定回数電子ﾒﾃﾞｨｱ disposal std.

(Dicing saw) Auto count Cut blade life Every cut Electronic media

ﾌﾛｰﾒｰﾀｰ水流量加工標準によるﾁｪｯｸｼｰﾄFlow meter Water flow amount Depend on process std. Check sheet

12 生ﾕﾆｯﾄ研磨研磨装置回転時間ﾕﾆｯﾄ研磨加工標準ﾛｯﾄ毎作業伝票作業者工程異常処理規定ﾕﾆｯﾄ研磨加工標準RAW UNIT Grinding Rotation time Unit grinding std. Every lot Work order sheet Operator Process abnormal Unit grinding std.

GRINDING machine 回転数ﾛｯﾄ毎作業伝票 disposal std.

Rotation speed Every lot Work order sheet

ﾁｬｰｼﾞ量ﾛｯﾄ毎作業伝票Charging Q'ty Every lot Work order sheet




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





13 焼成さや詰め量焼成加工標準さや毎記録紙作業者工程異常処理規定焼成加工標準FIRING Q'ty per Sagger Firing std. Every sagger Record sheet Operator Process abnormal Firing std.

disposal std.

焼成炉自動温度記録計温度ｶｰﾌﾞ、時間加工標準による温度記録紙Kiln Auto temp. Temp. curve, Depend on process std. Temp. record sheet

recorder Time

ﾌﾛｰﾒｰﾀｰｶﾞｽ流量加工標準によるﾁｪｯｸｼｰﾄFlow meter Gas flow amount Depend on process std. Check sheet

酸素濃度計酸素濃度加工標準によるﾁｪｯｸｼｰﾄOxygen density Oxygen density Depend on process std. Check sheet

meter

14 ﾕﾆｯﾄ研磨研磨装置回転時間ﾕﾆｯﾄ研磨加工標準ﾛｯﾄ毎作業伝票作業者工程異常処理規定ﾕﾆｯﾄ研磨加工標準GRINDING Grinding Rotation time Unit grinding std. Every lot Work order sheet Operator Process abnormal Unit grinding std.

machine 回転数ﾛｯﾄ毎作業伝票 disposal std.

Rotation speed Every lot Work order sheet

ﾁｬｰｼﾞ量ﾛｯﾄ毎作業伝票Charging Q'ty Every lot Work order sheet

15 外観ﾁｪｯｸ拡大鏡外観焼成済外観ﾁｪｯｸ指定個数/ﾛｯﾄ作業伝票作業者工程異常処理規定焼成済外観ﾁｪｯｸAPPEARANCE Magnifier Appearance 加工標準 Sampling number / lot Work order sheet Operator Process abnormal 加工標準CHECK ﾀﾞｲﾔﾙﾉｷﾞｽ寸法 Appearance checking 指定個数/ﾛｯﾄ作業伝票 disposal std. Appearance checking

Caliper Dimension std. Sampling number / lot Work order sheet std.

外部電極材料 16 外部電極受入検査比重計比重外部電極受入ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書検査員工程異常処理規定外部電極受入Termination paste INCOMING Gravimeter Specific gravity 検査規格 Every paste lot Inspection report Inspector Process abnormal 検査規格

INSPECTION 粘度計粘度 Termination paste ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書 disposal std. Termination paste

(Termination paste) Viscometer Viscosity incoming insp. std. Every paste lot Inspection report incoming insp. std.

外観ﾍﾟｰｽﾄﾛｯﾄ毎検査成績書Appearance Every paste lot Inspection report

17 外部電極塗布外部電極塗布機比重計ﾍﾟｰｽﾄ比重外部電極塗布加工標準によるﾁｪｯｸｼｰﾄ作業者工程異常処理規定外部電極塗布TERMINATION Terminating Gravimeter Paste specific 加工標準 Depend on process std. Check sheet Operator Process abnormal 加工標準

machine gravity Terminating std. disposal std. Terminating std.

拡大鏡又は目視外観加工標準による電子ﾒﾃﾞｨｱMagnifier or Visual Appearance Depend on process std. Electronic media

測定器寸法加工標準によるｸﾞﾗﾌMeasuring machine Dimension Depend on process std. Graph

18 外部電極焼成さや詰め機さや詰め量外部電極焼成加工標準による作業伝票作業者工程異常処理規定外部電極焼成TERMINATION Saggering Q'ty per Sagger 加工標準 Depend on process std. Work Order Sheet Operator Process abnormal 加工標準FIRING machine Termination firing std. disposal std. Termination firing std.

外部電極焼付炉自動温度記録計焼成温度加工標準による温度記録紙Kiln Auto temp. Firing temp. Depend on process std. Temp. record sheet

recorder

ﾍﾞﾙﾄｽﾋﾟｰﾄﾞ加工標準によるﾁｪｯｸｼｰﾄBelt speed Depend on process std. Check sheet

酸素濃度計酸素濃度加工標準によるﾁｬｰﾄOxygen density Oxygen density Depend on process std. Chart

meter




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





19 外部電極めっき自動めっき装置膜厚測定機 Ni めっき厚みめっき加工標準加工標準によるｸﾞﾗﾌ作業者工程異常処理規定めっき加工標準TERMINATION Auto plating X-ray thickness Ni Plating thickness Plating std. Depend on process std. graph Operator Process abnormal Plating std.

PLATING equipment meter Sn めっき厚み ◎ disposal std.

Sn Plating thickness

電流計電流値加工標準による電子ﾒﾃﾞｨｱCurrent meter Current value Depend on process std. Electronic media

温度計槽温度加工標準によるｸﾞﾗﾌThermometer Bath temp. Depend on process std. graph

PHﾒｰﾀｰ PH 加工標準によるｸﾞﾗﾌPH meter PH Depend on process std. graph

浴濃度（Ni&Tin）加工標準によるﾁｪｯｸｼｰﾄConcentration Depend on process std. Check sheet

(Ni&Tin)

ﾁｬｰｼﾞ量ﾛｯﾄ毎電子ﾒﾃﾞｨｱCharging Q'ty Every lot Electronic media

分離機Separator

20 出荷検査出荷検査規格出荷検査規格OUTGOING Outgoing insp. std. Outgoing insp. std.

INSPECTION

20- ・特性検査特性検査機静電容量 100%ｘﾛｯﾄ毎電子ﾒﾃﾞｨｱ検査員工程異常処理規定

1 ・ELECTRICAL Electrical inspection Capacitance 100% / lot Electronic media Inspector Process abnormal

INSPECTION machine Q/DF 100%ｘﾛｯﾄ毎電子ﾒﾃﾞｨｱ disposal std.

Q/DF 100% / lot Electronic media

絶縁抵抗 100%ｘﾛｯﾄ毎電子ﾒﾃﾞｨｱIR 100% / lot Electronic media

耐電圧 100%ｘﾛｯﾄ毎電子ﾒﾃﾞｨｱWithstanding 100% / lot Electronic media

voltage

20- ・外観検査拡大鏡外観抜取り又は100%ｘﾛｯﾄ毎電子ﾒﾃﾞｨｱ2 ・APPEARANCE Magnifier Appearance Sampling or 100% / lot Electronic media

　INSPECTION 自動外観機Automatic

appearance

machine

20- ・寸法検査寸法測定器寸法 10個/ﾛｯﾄ電子ﾒﾃﾞｨｱ3 ・DIMENSION Measuring instrument Dimensions 10pcs / lot Electronic media

　INSPECTION of dimension

20- ・最終検査内部解析(※1) 10個/ﾛｯﾄ電子ﾒﾃﾞｨｱ4 （検印付与） (ﾃﾞﾗﾐﾈｰｼｮﾝ、ﾎﾞｲﾄﾞ) 10pcs / lot Electronic media

・FINAL INSPECTION Inner analysis(※1)

(Numbering of (Delamination,Void)

Outgoing 各検査結果照合ﾛｯﾄ毎電子ﾒﾃﾞｨｱ又は Inspection Number.) Each inspection Every lot 検査成績書

result confirmation Electronic media or

工程経歴確認ﾛｯﾄ毎 Inspection report

Process Every lot

completion

confirmation




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





包装材料 21 包装材料受入検査工具顕微鏡外観包装材料受入材料ﾛｯﾄ毎検査成績書検査員工程異常処理規定包装材料受入Taping material INCOMING Microscope Appearance 検査規格 Every lot Inspection report Inspector Process abnormal 検査規格

INSPECTION 寸法 Taping material 材料ﾛｯﾄ毎検査成績書 disposal std. Taping material

(Taping material) Dimension incoming Every lot Inspection report incoming

insp. std. insp. std.

22 ﾃｰﾋﾟﾝｸﾞﾃｰﾋﾟﾝｸﾞ機 Cﾒｰﾀｰ静電容量ﾃｰﾋﾟﾝｸﾞ加工標準 100%ｘﾛｯﾄ毎作業伝票作業者工程異常処理規定ﾃｰﾋﾟﾝｸﾞ加工標準TAPING Taping machine Capacitance Capacitance Taping std. 100% / lot Work order sheet Operator Process abnormal Taping std.

meter disposal std.

自動外選機外観外観選別加工標準 100%ｘﾛｯﾄ毎作業伝票外観選別加工標準Appearance Appearance Appearance sorting 100% / lot Work order sheet Appearance sorting

sorting std. std.

machine

剥し力測定器剥し力ﾃｰﾋﾟﾝｸﾞ加工標準加工標準によるｸﾞﾗﾌ or 記録紙ﾃｰﾋﾟﾝｸﾞ加工標準Peel off force Peel off force Taping std. Depend on process std. Graph or record sheet Taping std.

tester

ｼｰﾙ温度加工標準によるｸﾞﾗﾌ or 記録紙Sealing temp Depend on process std. Graph or record sheet

23 ﾃｰﾋﾟﾝｸﾞ検査目視ﾘｰﾙ外観ﾃｰﾋﾟﾝｸﾞ検査規格ﾃｰﾋﾟﾝｸﾞ検査規格による作業伝票検査員工程異常処理規定ﾃｰﾋﾟﾝｸﾞ検査規格TAPING Visual Reel appearance Taping insp. std. Depend on Taping insp. std. Work order sheet Inspector Process abnormal Taping insp. std.

INSPECTION disposal std.

24 個装ﾊﾞｰｺｰﾄﾞﾘｰﾀﾞｰﾗﾍﾞﾙ表示内容個装加工標準ﾛｯﾄ毎作業伝票作業者工程異常処理規定個装加工標準PACKING Bar code reader Label contents Packing std. Every lot Work order sheet Operator Process abnormal Packing std.

数量ﾛｯﾄ毎作業伝票 disposal std.

Amount Every lot Work order sheet

外観ﾛｯﾄ毎作業伝票Appearance Every lot Work order sheet

25 ﾋﾟｯｷﾝｸﾞﾋﾟｯｷﾝｸﾞﾌｫｰｸﾊﾝﾃﾞｨｰﾀｰﾐﾅﾙ落下ﾘｰﾙ外観限度見本ﾘｰﾙ全数作業者監督者への連絡限度見本PICKING Picking fork Handy terminal Drop Appearance of reel Boundary sample All reels Operator Inform to superviser Boundary sample

集合ﾊﾞｹｯﾄCollective bucket

ﾘｰﾙ検印番号/ 作業標準書ﾘｰﾙ全数作業者監督者への連絡作業標準書

集合ﾊﾞｹｯﾄID Operation std. All reels Operator Inform to superviser Operation std.

Inspection No. of

reel/

Collective bucket ID

26 ﾘｰﾙﾗﾍﾞﾙ貼り PC端末ﾊﾞｰｺｰﾄﾞﾘｰﾀﾞｰ印字状態異常なきこと作業標準による日常点検簿作業者監督者への連絡作業標準書PASTE THE REEL PC Barcode reader Printing condition No defect Depend on operation std. Daily check sheet Operator Inform to superviser Operation std.

LABEL C-3ﾗﾍﾞﾙC-3 label

ﾘﾎﾞﾝﾗﾍﾞﾙ状態異常なきこと設備ﾏﾆｭｱﾙによる日常点検簿作業者監督者への連絡設備操作ﾏﾆｭｱﾙRibon Label condition No defect Depend on machine manual Daily check sheet Operator Inform to superviser Machine operating

ﾗﾍﾞﾙﾌﾟﾘﾝﾀｰ manual

Label printer

ﾗﾍﾞﾙ貼り機Labeling

machine




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





27 外装梱包ﾚｰｻﾞｰﾌﾟﾘﾝﾀｰﾊﾞｰｺｰﾄﾞﾘｰﾀﾞｰｼｰﾗｰ設定ｼｰﾗｰ設定作業標準による始業前現物確認作業者監督者への連絡作業標準書PACKING TO OUTER Laser printer Barcode reader Setting of sealer Setting of sealer Depend on operation std. Check of setting before Operator Inform to superviser Operation std.

PACKAGE BOX 外装箱 working

Outer package

box

PC端末外装梱包状態異常なきこと作業標準による作業者監督者への連絡作業標準書PC Condition of packing No defect Depend on operation std. Operator Inform to superviser Operation std.

ｼｰﾗｰ to outer package box

Sealer

28 梱包ﾗﾍﾞﾙ貼り PC端末印字状態異常なきこと作業標準による日常点検簿作業者監督者への連絡作業標準書PASTE THE PC Printing condition No defect Depend on operation std. Daily check sheet Operator Inform to superviser Operation std.

PACKING D,GﾗﾍﾞﾙLABEL D,G label

ﾘﾎﾞﾝRibon ﾗﾍﾞﾙ状態異常なきこと作業標準による日常点検簿作業者監督者への連絡作業標準書

ﾗﾍﾞﾙﾌﾟﾘﾝﾀｰ Label condition No defect Depend on operation std. Daily check sheet Operator Inform to superviser Operation std.

Label printer

集合ﾊﾞｹｯﾄCollective bucket

29 集合梱包 Dﾗﾍﾞﾙﾊﾝﾃﾞｨｰﾀｰﾐﾅﾙ Dﾗﾍﾞﾙの読み取り著しい破損・外装箱全数ｼｽﾃﾑに登録作業者監督者への連絡作業標準書COLLECTIVE D label Handy terminal Scanning D label 汚れなきこと All outer package box Record to system Operator Inform to superviser Operation std.

PACKING 出荷ｼｰﾄﾊﾞｰｺｰﾄﾞが読み取れるShipping sheet こと

集合ﾊﾞｹｯﾄ No damage and dirty,

Collective bucket Readable the bar-cord

集合梱包箱Collective

package box

ﾗﾍﾞﾙﾌﾟﾘﾝﾀｰLabel printer

梱包資材Packing material

30 出荷ﾌｫｰｸﾘﾌﾄﾊﾝﾃﾞｨｰﾀｰﾐﾅﾙ梱包状態異常なきこと全集合梱包ID ｼｽﾃﾑに登録作業者監督者への連絡作業標準書SHIPPING Forklift Handy terminal Packing condition No defect All collective package ID Record to system Operator Inform to superviser Operation std.

台車Hand cart

ﾊﾟﾚｯﾄPallet

ﾊﾝﾄﾞﾘﾌﾄHand lift

31 積み込みﾊﾝﾄﾞﾘﾌﾄ目視落下貨物の外観状態作業標準書ﾛｯﾄ毎運送会社物流部門へ連絡作業標準書LOADING Hand lift Visual Drop Appearance Operation std. Every lot Carriers Inform to Operation std.

ﾊﾟﾚｯﾄ condition distribution

Pallet of cargo department




REACTION PLAN

/CORRECTIVE

ACTION

RELATED

STANDARDSMain

本工程 Special

Char.

CONTROL RANGE

SPEC./TOLE.

SAMPLING PLAN

SAMPLE SIZE

LEVEL/FREQ.

CONTROL METHOD

RECORD

ERROR-PROOFING

PERSON

IN

CHARGE

管理方法記録




MACHINES,JIGS,TOOLS

METERS,FIXTURES

CONTROL

PARAMETERS

工程フロー

No.


NAME





32 配送・納品ﾄﾗｯｸ目視貨物の外観状態作業標準書ﾛｯﾄ毎運送会社物流部門へ連絡作業標準書DELIVERY Truck Visual Appearance Operation std. Every lot Carriers Inform to Operation std.

condition distribution

of cargo department

送り状、受領書作業標準書ﾛｯﾄ毎運送会社物流部門へ連絡作業標準書Invoice, Receipt Operation std. Every lot Carriers Inform to Operation std.

distribution

department

※1 得意先の要求に応じて実施する。Execute according to customer's request.

Murata Part Number

GCM188R71E105KA14_

GCM188R71E105KA64_

GCM188R71C105KA64_

GCM188R71E105MA64_

GCM188R71C105JA64_

GCM188R71C105KA63_

GCM188R71C105KA69_

GCM188R71C105MA64_

GCM188R71C105MA63_

GCM188R71C105MA69_

GCM21BR70J106KE14_

GCM21BR70J106KE22_

GCM21BR70J106KE32_

GCM21BR70J106ME22_

GCM21BR71C475KA50_

GCM21BR71C475KA68_

GCM21BR71C475KA73_

GCM21BR71C475KA75_

GCM21BR71C475MA68_

GCM21BR71C475MA73_

GCM21BR71C475MA75_

GCM31CR70J226KE23_

GCM31CR70J226KE33_

GCM31CR70J226ME23_

GCM32ER71C226ME19_

GCM32ER71C226KE14_

GCM32ER71C226KE19_

GCM32ER71C226KE28_

GCM32ER71C226ME14_

GCM32ER71C226ME28_

GCM32ER70J476KE14_

GCM32ER70J476KE17_

GCM32ER70J476KE19_

GCM32ER70J476ME14_

GCM32ER70J476ME19_

confirmation letter - tti europe · 2020. 9. 27. · confirmation letter new production site izumo...

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