contentsenvironmentclearance.nic.in/writereaddata/form-1/0_0_10...fax no. 01462-228117/ 228119 0124...

i

CONTENTS

S. NO. PARTICULAR PAGE NO.

1. FORM –I/APPENDIX -I 1-20

2. PRE-FEASIBILITY REPORT

ii

FORM – I/APPENDIX -I

S. NO. PARTICULAR PAGE NO.

(I) BASIC INFORMATION 1

(II) ACTIVITY 5

(III) ENVIRONMENTAL SENSITIVITY 18

(IV) PROPOSED TERMS OF REFERENCE 19

(V) UNDERTAKING 20

ANNEXURES

S. NO. ANNEXURES

1a

ENVIRONMENT CLEARANCE LETTER ISSUED BY MOEF, NEW DELHI DATED

07.03.2011

1b

AMENDED ENVIRONMENT CLEARANCE LETTER ISSUED BY MOEF, NEW

DELHI DATED 01.06.2011

2 CONSENT TO ESTABLISH ISSUED FOR CEMENT PLANT, CPP & WHRB

3 KHASRA DETAILS

4 CGWA APPROVAL LETTER

Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat

Recovery Power Plant, 25 MW Captive Power Generation

Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).

Form - 1 / Appendix - I

M/s. Shree Cement Ltd. 1 J.M. EnviroNetPvt. Ltd.

APPENDIX - I

(See paragraph – 6)

FORM – 1

(I) Basic Information

S.

No.

Item Details

1. Name of the project/s Proposed Expansion of Integrated Cement Plant: Clinker from 3.0

to 4.8 Million TPA, Cement 5.2 Million TPA, 30 MW Waste Heat

Recovery Power Plant, 25 MW Captive thermal Power plant along

with Synthetic Gypsum unit of 65 TPH and 1000 KVA DG Setsby

M/s Shree Cement Ltd ( Unit – Shree Raipur Cement)

2. S. No. in the schedule As per EIA Notification dated 14th Sept. 2006 as amended on 1st

December, 2009, this project falls under S. No. 3 (Material

Production), Project or Activity ‘3 (b)’ Cement Production

3. Proposed capacity/ area/

length / tonnage to be handled/

command area/ lease area/

number of wells to be drilled

Unit Existing EC

Granted

Capacity

Proposed

Additional

Capacity

Total

Capacity

after

Expansion

Clinker

Production

(M TPA)

2 X 1.5 = 3.0

2 X 0.9 = 1.8

4.8

Cement

Production

(M TPA)

2 X 2.6 = 5.2

Nil

5.2

Synthetic

Gypsum (TPH) Nil 65 65

Thermal Power

Generation

(MW)

50 (-)25 25

Waste heat

recovery

Power

Generation

(MW)

15 15 30

D.G. Set

(KVA)

- 1000/

2 x 500

1000 /

2 x 500

4. New/Expansion/Modernization Expansion

5. Existing Capacity/Area, etc. Existing Capacity






S.

No.

Item Details

S.

No. Activity Existing

EC

Granted

Capacity

Environmental Clearance

for Existing capacity

1 Clinker

(MTPA) (2 X 1.5)

3.0

Vide MoEF letter no. J-11011/235/2008-IA.II(I)

dated 7thMarch,

2011(Annexure 1)

2 Cement

(MTPA)

(2 X 2.6)

5.2

Vide MoEF letter no. J-11011/235/2008-IA.II(I) dated 7thMarch,

2011(Annexure 1)

4 Captive Power Plant

(MW)

2 x 25 Vide MoEF letter no. J-11011/235/2008-IA.II(I)

dated 7thMarch,

2011(Annexure 1)

5 WHRB (MW) 15 EC exempted and Consent to

Establish vide letter no. 2884/TS/CPCB/2012 dated

27/08/2012(Annexure 2)

Total Plant Area of Shree Raipur Cement is 159.256Ha including

Cement plant, colony and CPP (No additional land is required for

this proposed expansion project)

6. Category of Project i.e. 'A' or 'B' Category “A”

7. Does it attract the general

condition? If yes, please specify.

No, it does not attract the general condition.

8. Does it attract the specific

condition? If yes, please specify.

No, it does not attract the specific condition.

9. Location

Plot/Survey/Khasra No. Khasra details are enclosed as Annexure 3

Village Khapradih

Tehsil Simga

District Balodabazar-Bhatapara

State Chhattisgarh

10. Nearest railway station / • Nearest Railway Station : Bhatapara (~18 km in NW






S.

No.

Item Details

airport along with distance in

km

direction)

• Nearest Airport: Raipur Airport (~55 km in SSW direction)

11. Nearest Town, City, District

Headquarters along with

distance in kms.

Nearest Town / City-Baloda Bazar (~8 km in NE direction)

12. Village Panchayats,

ZilaParishad, Municipal

Corporation, Local body

(complete postal addresses

with telephone nos. to be

given)

Village Panchayat:Khapradih

Zila Parishad: Balodabazar District

Postal Address: M/s. Shree Raipur Cement Plant (A unit of Shree

Cement Ltd.), Village- Khapradih, Tehsil- Simga, District-

Balodabazar-Bhatapara , State- Chattisgarh, Phone No.- 07727-

203210

13. Name of the applicant M/s. Shree Raipur Cement Plant (A Unit of Shree Cement Ltd.)

14. Registered Address Shree Cement Ltd.Post Box No. 33, Bangur Nagar,AndheriDeori,

Beawar,Distt. Ajmer (Raj.)

15. Address for correspondence : Project Proponent EIA Consultant

Name Mr. Rakesh Bhargava Mr. B.M. Mathur

Designation

(Owner/Partner/CEO)

Vice President (Environment) Associate Director

Address Shree Cement Ltd.Post Box No.

33, Bangur Nagar,AndheriDeori,

Beawar,Distt. Ajmer (Raj.)

J. M. EnviroNetPvt. Ltd.

S.C.O.-16, Sector- 10A, Gurgaon

(Haryana)

Pin Code 305901 122 001

E-mail [email protected] [email protected]

Telephone No. 01462-228101-6 0141-2723352

Fax No. 01462-228117/ 228119 0124 – 4141029/0141-4001345

16. Details of Alternative Sites

examined, if any. Location of

these sites should be shown on

a toposheet.

Since the proposed expansion will be done within the existing

plant premises; hence, no alternative site has been considered.

17. Interlinked Projects Shree Raipur Cement is interlinked with captive Limestone mining






S.

No.

Item Details

project near Village Semaradih&Bharuwadih, District

Balodabazar-Bhatapara (Chhattisgarh).

18. Whether separate application

of interlinked project has been

submitted?

Application forproposed expansion ofcaptive Limestone mining

project is to be submitted.

19. If yes, date of submission -

20. If no, reason Not Applicable

20. Whether the proposal involves

approval/clearance under: if

yes, details of the same and

their status to be given.

(a) The Forest (Conservation)

Act, 1980?

(b) The Wildlife (Protection)

Act, 1972?

(c) The C.R.Z Notification, 1991?

No

21. Whether there is any

Government Order/ Policy

relevant/ relating to the site?

No

22. Forest land involved (hectares) No Forest land is involved.

23. Whether there is any litigation

pending against the project

and/or land in which the

project is proposed to be set

up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the

Court, if any and its relevance

with the proposed project.

No litigation is pending against the project.






(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will

cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S.

No.

Information / Checklist

Confirmation

Yes /

No

Details thereof (with approximate

quantities/rates, wherever possible) with

source of information data

1.1 Permanent or temporary change in

land use, land cover or topography

including increase in intensity of land

use (with respect to local land use

plan)

Yes Total land Area covered under cement plant,

colony, CPP etc. is 159.256 ha.Proposed

expansion will be done within the existing plant

area. 33% (52.55 ha)of the plant area will be

developed under green belt development.

1.2 Clearance of existing land, vegetation

and buildings?

No Since the proposed expansion project will be

done within the existing plant premises,

therefore no such clearance of existing land

vegetation & buildings will be required.

1.3 Creation of new land uses? No This is an existing project & proposed expansion

will be done within the existing plant premises.

1.4 Pre-construction investigations e.g.

bore houses, soil testing?

No Pre-construction investigations have already

been carried out. Thus it is not required for

proposed expansion project.

1.5 Construction works? Yes The proposed expansion project will involve

construction of Kiln, Raw mill, Coal mill, clinker

silo etc.along with waste heat recovery power

plant, along with Synthetic Gypsum Unit.

1.6 Demolition works? No As the proposed expansion will be done within

the existing plant premises, hence no demolition

is required.

1.7 Temporary sites used for construction

works or housing of construction

workers?

Yes Amenities / Facilities will be provided for

construction workers. As local workers will be

employed for the construction purpose, no

housing facility will be required for them.

1.8 Above ground buildings, structures or

earthworks including linear

structures, cut and fill or excavations

No There will be no additional excavation, cut and

fill for the proposed expansion.






1.9 Underground works including mining

or tunneling?

No No underground works including mining or

tunneling is required.

1.10 Reclamation works? No No reclamation work is required.

1.11 Dredging? No No Dredging is involved

1.12 Offshore structures? No Not Applicable

1.13 Production and manufacturing

processes?

Yes Cement Manufacturing Process

In the cement plant, the production and

manufacturing processes involves crushing,

blending, grinding and heating is done for

clinker manufacturing.

Clinker along with fly ash, gypsum and slag is

ground in ball mill / VRM to manufacture OPC,

PPC and PSC cements.

High Efficiency ESP, Bag House and Bag Filters

will be installed in the proposed Cement Plant

and CPP to reduce the dust emission (PM /SPM).

Waste Heat Recovery Project

Waste heat of preheater & clinker cooler will be

used for power generation.

Captive Thermal Power Plant

In the Captive power plant, pet coke / coal will

be fed in the boiler, where steam will be

generated which will move turbine to produce

electrical energy.

Sy. Gypsum Manufacturing Process

In the sy. gypsum unit limestone powder will

react with diluted Sulphuric Acid to

manufacture the gypsum.

1.14 Facilities for storage of goods or

materials?

Yes Covered storage facilities will be provided

within the plant premises for clinker storage.

1.15 Facilities for treatment or disposal of

solid waste or liquid effluents?

Yes No solid waste & liquid waste will be generated

from the plant. Dust collected from air pollution

control equipment will be recycledinto the






process. In theCPP, entire fly ash generated will

be utilized in cement manufacturing process.

The domestic wastewater generated from

colony and plant will be treated in STPs and the

treated waste water will be utilized forgreen

belt development& Sewage sludge generated

from STPs will be used as manure in

horticulture/green belt development. RO reject

water will be used for ash quenching and

manufacturing of Synthetic Gypsum.

1.16 Facilities for long term housing of

operational workers?

Yes A residential colony will be developed in approx

34.39 ha with all latest recreational &

communication facilities will be provided for

plant employees.

1.17 New road, rail or sea traffic during

construction or operation?

No Existing road is adequate. Railway line upto

plant site already considered when will be

required for the expansion project.

1.18 New road, rail, air waterborne or

other transport infrastructure

including new or altered routes and

stations, ports, airports, etc?

No Existing road is adequate. Railway line upto

plant site already considered when will be

required for the expansion project.

1.19 Closure or diversion of existing

transport routes or infrastructure

leading to changes in traffic

movements?

No No closure or diversion of existing transport

routes or infrastructure leading to changes in

traffic movements is required.

1.20 New or diverted transmission lines or

pipelines?

No No new or diverted transmission lines or

pipelines are there.

1.21 Impoundment, damming, culverting,

realignment or other changes to the

hydrology of watercourses or

aquifers?

No There will be no impoundment, damming,

culverting, realignment or other changes to the

hydrology of watercourses or aquifers.

1.22 Stream crossings? No No stream crossing will be there.






1.23 Abstraction or transfers of water from

ground or surface waters?

Yes The total water requirement for the proposed

expansion (Existing + Expansion) will be 3110

m3/day which will be sourced from ground

water.

• Permission for 3000 KLD has already been

granted by CGWA vide letter no. 21-

4(36)/NCCR/CGWA/2008-1279 dated

24/10/2008.Copy enclosed asAnnexure-4

• 110 KLDRO reject water will be used in

Synthetic Gypsum unit.

1.24 Changes in water bodies or the land

surface affecting drainage or run-off?

No There will be no change in water bodies or the

land surface affecting drainage or run-off.

1.25 Transport of personnel or materials

for construction, operation or

decommissioning?

Yes The transport arrangements will be made for

the staff coming from distant villages / towns

from where they commute to and fro for work.

Transportation of materials will be done by road

and rail. Same practices are being followed for

the existing plant.

1.26 Long-term dismantling or

decommissioning or restoration

works?

No No long-term dismantling or decommissioning

or restoration works is required.

1.27 Ongoing activity during

decommissioning, which could have

an impact on the environment?

No Not Applicable

1.28 Influx of people to an area in either

temporarily or permanently?

Yes The influx of people will be permanently for job

opportunity.

1.29 Introduction of alien species? No Introduction of alien species is not envisaged.

1.30 Loss of native species or genetic

diversity?

No No such case is reported from the area so far.

1.31 Any other actions? No Not Applicable






2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short

supply):

S.

No.

Information / checklist

confirmation

Yes /

No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

2.1 Land especially

undeveloped or

agricultural land (ha)

No Existing industrial land is adequate for proposed expansion.

2.2 Water (expected source

& competing users) unit:

KLD

Yes The total water requirement for the plant, mines, colony and

CPP will be 3110 m3/day.

Purpose

Requirement (m3/day)

Existing Proposed Total after

expansion

Cement Plant 1500 -500 1000

Captive Power

Plant 500 -250 250

WHRB 200 170 370

Domestic use (Plant &

Colony) 600 150 750

Synthetic

Gypsum Nil 455 455

Mining 200 100 300

TOTAL 3000 - 3110

� The source of water will be ground water.

� Permission for 3000 KLD has already been granted by

CGWA vide letter no. 21-4(36)/NCCR/CGWA/2008-1279

dated 24/10/2008.

� Balance 110 KLD is RO reject water to be used in Sy.

Gypsum unit.

2.3 Minerals (MT) Yes Raw materials Requirement for clinker units:

Raw

Material Basis Existing

MTPA Proposed

MTPA Total

Lime

Stone 1.6

T/ T of

clinker

4.8 2.88 7.68






Indian and

Imported Coal / Pet

Coke

0. 1 T pet

coke / T of

clinker

0.3 0.14 0.44

0.15 T Imported

Coal / T of

clinker

0.45 0.21 0.66

Laterite or Iron ore

0.045

T / T of

clinker

0.135 0.063 0.198

Raw materials Requirement for Cement Manufacturing:

Material Requirement (Million MTPA)

OPC PPC PSC

Clinker 4.836 3.016 2.236

Gypsum 0.364 0.364 0.364

Fly Ash - 1.85 -

Slag - - 2.6

Raw materials Requirement for Synthetic Gypsum

Manufacturing:

Material Requirement 65 TPH / 1560 TPD

% TPD

Limestone 62.0 968

H2SO4 98% 42.0 655

Water 35 .0 546

2.4 Construction material –

stone, aggregates, sand /

soil (expected source –

MT)

Yes Construction material as available locally will be used for

construction work of proposed plant and colony etc.

2.5 Forests and timber

(source – MT)

No No forests and timber is required.

2.6 Energy including

electricity and fuels

(source, competing

users) Unit: fuel (MT),

energy (MW)

Yes Total power requirement for Cement plant,mine and colony

will be about 50 MW for which a captive thermal power

plant of 25 MW and Waste Heat Recovery Power Plant of 30

MW capacities are proposed to be set up. Till installation of

the proposed captive thermal power plant, the required

power will be received from grid.






A 1000 KVA DG set / 2 x 500 KVA DG Sets will be installed

for emergency.

2.7 Any other natural

resources (Use

appropriate standard

units)

No Not Applicable

3. Use, storage, transport, handling or production of substances or materials, which could be

harmful to human health or the environment or raise concerns about actual or perceived

risks to human health.

S.

No.

Information/ Checklist

confirmation

Yes /

No




3.1 Use of substances or materials,

which are hazardous (as per

MSIHC rules) to human health or

the environment (flora, fauna, and

Water supplies)

No No such substances or materials will be used, which

are hazardous to human health or the environment.

3.2 Changes in occurrence of disease

or affect disease vectors (e.g.

insect or water borne diseases)

No Not Applicable

3.3 Affect the welfare of people e.g. by

changing living conditions?

Yes The company is already involved in the social

welfare activities for the upliftment of the nearby

areas. Same will be continued for proposed

expansion project due to whichthere will bea

positive impact of the project in the area such as:

� Direct &Indirect employment opportunitieswill

arise thus improving the economic status of the

villagers.

� Communication and transport facilities will

improve.

� Education facilities will improve.

� Community Health care programs will provide






S.

No.

Information/ Checklist

confirmation

Yes /

No




better health and medical facilities not only to

the employees but also to the villagers.

3.4 Vulnerable groups of people who

could be affected by the project

e.g. hospital patients, children, the

elderly etc.,

No No effect is envisaged.

3.5 Any other causes No Not Applicable

4. Production of solid wastes during construction or operation or Decommissioning

(Tones/Month)

S.

No.

Information/Checklist

confirmation

Yes/

No




4.1 Spoil, overburden or mine wastes No There will be no spoil, overburden or mine wastes.

4.2 Municipal waste (domestic and or

commercial wastes)

Yes Municipal waste generated from Plant / colony

will be converted in compost.

4.3 Hazardous wastes (as per

Hazardous Waste Management

Rules)

Yes Used oil will be generated will be sold to CPCB

Authorized Recyclers.

4.4 Other industrial process wastes No There will be no generation of industrial process

wastes.

4.5 Surplus product No No

4.6 Sewage sludge or other sludge from

effluent treatment

Yes STP Sludge will be utilized as manure for green

belt development within the plant premises.

4.7 Construction or demolition wastes Yes Construction waste like soil, brick bits, etcwill be

utilized in leveling of land and road making.

4.8 Redundant machinery or equipment No Not applicable

4.9 Contaminated soils or other

materials

No There will not be any contaminated soils or other

materials.






4.10 Agricultural wastes No There will not be any agricultural wastes.

4.11 Other solid wastes No There will not be any other solid wastes.

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S.

No.


confirmation

Yes /

No




5.1 Emissions from combustion of fossil

fuels from stationary or mobile

sources

Yes Emissions from combustion of fossil fuels from

stationary or mobile sources will be maintained

within the prescribed environmental regulatory

standards.

5.2 Emissions from production

processes

Yes Efficient pollution control equipments like Bag

Houses, Bag Filters and ESPs is being/will be

provided

In Synthetic Gypsum manufacturing unit, fumes

generated during the chemical reaction of lime

powder and Sulphuric acid will be scrubbed with

water having 1% NaOH and clean gases will be

discharged through stack

5.3 Emissions from materials handling

including storage or transport

Yes In the existing plant Bag Filters are being/will

beinstalled at all material handling and feeding

points. Cover storage facilities for storage of raw

materials are provided, Road vacuum sweeper

machines will be utilized for cleaning of paved road

and proper housekeeping will be being maintained

to control fugitive dust emissions. Atomized water

spray system has been provided at material

feeding points & conveyor belts. Same practices

will be followed for proposed expansion.

5.4 Emissions from construction

activities including plant and

equipment

Yes Fugitive dust emissions may be generated from

construction activities. These emissions will be

temporary and will be controlled.

5.5 Dust or odours from handling of

materials including construction

Yes In the cement plant, dust will be generated from

handling of raw materials. Bag filters will be






materials, sewage and waste installed at all transfer points to maintain it within

permissible levels.Sewage water will be collected

from plant & colony & will be treated in STP.

5.6 Emissions from incineration of

waste

No There will be no incineration of waste.

5.7 Emissions from burning of waste in

open air (e.g. slash materials,

construction debris)

No There will be no burning of waste in open air.

5.8 Emissions from any other sources No There will be no emissions from any other sources.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.

No.


Confirmation

Yes /

No



source of information data with source of

information data

6.1 From operation of equipment e.g.

engines, ventilation plant, crushers

Yes In the cement plant, noise from operation of

equipmentsis likely to arise.Noise level will be kept

below the prescribed limit by CPCB.

Proper noise abatement measures will be taken

and persons working close to machines and

machine operators will be provided with personal

protective equipment viz. Ear plugs/Ear defenders

etc. for further protection.

6.2 From industrial or similar

processes

Yes In the cement plant, the noise will be generated

due to the running of the machinery. Proper

mitigation measures are being/willbe taken for the

reduction of noise levels. The workers will be

provided with personal protective equipments.

6.3 From construction or demolition Yes The noise generated from construction activities

will be maintained within the prescribed Noise

standards.

6.4 From blasting or piling No Not Applicable






6.5 From construction or operational

traffic

Yes There will be some noise due to movement of

machine/vehicle but the same will be maintained

within the prescribed limit. Noise during

construction activities will be temporary & will be

resolved.

6.6 From lighting or cooling systems No No noise will be generated from lighting or cooling

systems

6.7 From any other sources No Not Applicable

7. Risks of contamination of land or water from releases of pollutants into the ground or into

sewers, surface waters, groundwater, coastal waters or the sea:

S.

No.


Confirmation

Yes /

No




7.1 From handling, storage, use or

spillage of hazardous materials

No In the cement plant and CPP, there is no use /

handling of hazardous material except during

annual oil change period, which shall be handled in

closed containers.

Also care will be taken during its use for

lubrication of external part of equipment, so that

nothing falls on ground, which may contaminate

the soil.

Equipments will be kept well maintained so that

they may remain leakage free.

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

No No solid waste or effluent will be generated during

the process except domestic waste water will be

generated which will be treated in STP and treated

water will be used in green belt development. The

STP sludge will be used as manure for green belt

development within the premises. RO reject water

will be used in synthetic Gypsum plant.

7.3 By deposition of pollutants

emitted to air into the land or into

No In the cement plant due to expansion, there is

likely hood of increase of air emissions. But proper






water mitigating measures are being/will be adopted to

reduce the effect.

However, periodical monitoring is being / will be

done and results will be analyzed. In case any

change shows adverse effects, it will be attended

for improvements.

7.4 From any other sources No Not Applicable

7.5 Is there a risk of long term build

up of pollutants in the

environment from these sources?

No There will be no discharge of effluent outside the

plant premises, no solid waste will be generated

from the project & adequate PCEs such as ESP,

Baghouse, Bagfilters will be installed to maintain

the pollutant level within prescribed standards.

8. Risk of accidents during construction or operation of the Project, which could affect human

health or the environment

S.

No.


Confirmation

Yes /

No




8.1 From explosions, spillages, fires

etc from storage, handling, use or

production of hazardous

substances

No There is no chance of accident on account of

spillages, fire or hazardous substances etc. Proper

maintenance, operation and leakage proof

condition of machinery eliminates possibilities of

fire.

Fire extinguishers will bemade available near all

machines and all persons would be properly

trained to quench the fire at source itself. No other

major risks will be involved.

8.2 From any other causes No Not Applicable

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g. floods,

earthquakes, landslides, cloudburst

etc)?

No No such case has been reported in the area.

However, we are having Emergency and

Contingency plans.






9. Factors which should be considered (such as consequential development) which could

lead to environmental effects or the potential for cumulative impacts with other existing

or planned activities in the locality.

S.

No.


confirmation

Yes /

No




9.1 Lead to development of supporting

utilities, ancillary development or

development stimulated by the

project which could have impact on

the environment e.g.:

• Supporting infrastructure

(roads, power supply, waste

or waste water treatment,

etc.)

• Housing development

• Extractive industries

• Supply industries

• Other

Yes Proposed production enhancement will result in

further growth of the surrounding areas by

increased indirect employment opportunities in

the region including ancillary development.

Greenery of the surrounding area will be enhanced

which will further add on to the area aesthetically.

This will contribute in raising the socio-economic

status and standard of living of the nearby

villagers.

9.2 Lead to after-use of the site, which

could have an impact on the

environment

No Not Applicable

9.3 Set a precedent for later

developments

Yes A better after use scenario which is likely to

increase aesthetic beauty of area & greenery would

set precedence for subsequent entrepreneurs who

venture such projects.

9.4 Have cumulative effects due to

proximity to other existing or

planned projects with similar

effects

No No environmental effects or the potential for

cumulative impacts with other existing or planned

activities in the locality.






(III) Environmental Sensitivity-

S. No. Areas Name/

Identity

Aerial distance (within

15 km.) Proposed project

location boundary

1. Areas protected under international

conventions, national or local legislation

for their ecological, landscape, cultural or

other related value.

None None

2. Areas which are important or sensitive for

ecological reasons - Wetlands,

watercourses or other water bodies,

coastal zone, biospheres, mountains,

forests.

Mahanadi Canal

BanjariNala

Kukardih Dam

KauwaNala

TengnaNala

ChitawarNala

KhorsiNala

~0.5 km SE direction

~3.0 km NW direction

~4.5 km NE direction

~9.5 km ESE direction

~8.0 km ESE direction

~3.0 km SE direction

~3 km ESE direction

3. Areas used by protected, important or

sensitive species of flora or fauna for

breeding, nesting, foraging, resting, over

wintering, migration.

DhabadihReserve

Forest

~2.5 km ENE direction

4. Inland, coastal, marine or underground

waters.

None None

5. State, National boundaries - -

6. Routes or facilities used by the public for

access to recreation or other tourist,

pilgrim areas

- -

7. Defense installations - -

8. Densely populated or built-up area Balaodabazar ~8 Km in NE direction

9. Areas occupied by sensitive man-made

land uses (hospitals, schools, places of

worship, community facilities)

Govt. and private

hospital, schools &

community halls in

Balodabazar

-






10. Areas containing important, high quality or

scarce resources.

- -

11. Areas already subjected to pollution or

environmental damage.

None -

12. Areas susceptible to natural hazard which

could cause the project to present

environmental problems.

None -

(IV) Proposed Terms of Reference for EIA studies:

M/s Shree Cement Ltd. (SCL) has an integrated project (Shree Raipur Cement Plant- A Unit of

Shree Cement Ltd.) consisting of both Plant & Mine at Balodabazar-Bhatapara, (Chattisgarh). SCL

has proposed expansion in Clinker production capacity from 3.0 MTPA to 4.8 MTPA,30 MW Waste

Heat Recovery Power Plant, 25 MW Captive power generationalong with Synthetic Gypsum unit

of 65 TPH and 1000 KVA DG Sets

Environmental Baseline Study for One Season will be conducted for Air, Water, Noise and Soil

along with details of Flora, Fauna & Socio Economic conditions within the study area. EIA/EMP

report will cover all the environmental aspects i.e. Air pollution, Noise pollution, water pollution,

land environment and solid waste management etc. in terms of the impacts on the environment

due to the proposed activity and the Environmental Management Plan to reduce the impacts.

Proposed Terms of References for EIA Study are as follows:

� Introduction of the project and scope of study

� Project description

� Description of the Environment

� Anticipated Environmental Impacts & Mitigation Measures

� Analysis of Alternatives (Technology & Site)

� Environmental Monitoring Program

� Additional Studies

� Environmental Cost Benefit Analysis

� Environmental Management Plan

� Summary & Conclusion

� Disclosure of Consultants engaged

i

PRE-FEASIBILITY REPORT

S. NO. CONTENTS PAGE NO.

1.0 EXECUTIVE SUMMARY 21

1.1 PROJECT DETAILS 21

1.2 ENVIRONMENT MANAGEMENT PLAN 21

(i) AIR POLLUTION CONTROL 21

(ii) WATER POLLUTION CONTROL 22

(iii) NOISE POLLUTION CONTROL 22

(iv) SOLID/HAZARDOUS WASTE MANAGEMENT 22

(v) GREEN BELT DEVELOPMENT/PLANTATION 22

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 23

(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 23

(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT 24

(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND

OR REGION

24

(iv) DEMAND-SUPPLY GAP &IMPORTS VS. INDIGENOUS PRODUCTION 24

(v) EXPORT POSSIBILITY 25

(vi) DOMESTIC/EXPORT MARKETS 25

(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT

25

3.0 PROJECT DESCRIPTION 25

(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT

PROJECTS, IF ANY

25

(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION,

AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH

COORDINATES

25

(iii) ENVIRONMENT SETTING MAP 27

(iv) DETAILS OF ALTERNATIVE SITES CONSIDERATION AND BASIS OF

SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENT

CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED

28

(v) SIZE OR MAGNITUDE OF OPERATION 28

(vi) PROJECT DESCRIPTION WITH PROCESS DETAILS 28

(vii) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY,

LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF

33

ii

TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT

(viii) RESOURCES OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN

THE PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED

33

(ix) AVAILABILITY OF WATER IT’S SOURCE, ENERGY /POWER

REQUIREMENT AND SOURCE SHOULD BE GIVEN

34

(x) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND

SCHEME FOR THEIR MANAGEMENT/DISPOSAL

35

4.0 SITE ANALYSIS 35

(i) CONNECTIVITY 35

(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 36

(iii) TOPOGRAPHY 36

(iv) EXISTING LAND USE PATTERN {AGRICULTURE, NON-AGRICULTURE,

FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)}, SHORTEST

DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY

OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO

SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE

RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE

GAZETTE NOTIFICATION

36

(v) EXISTING INFRASTRUCTURE 37

(vi) SOIL CLASSIFICATION 38

(vii) CLIMATIC DATA FROM SECONDARY SOURCES 38

(viii) SOCIAL INFRASTRUCTURE AVAILABLE 38

5.0 PLANNING BRIEF 38

(i) PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND

TRANSPORTATION ETC.) TOWN AND COUNTRY

PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION

38

(ii) POPULATION PROJECTION 39

(iii) LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) 39

(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 39

(v) AMENITIES/FACILITIES 39

6.0 PROPOSED INFRASTRUCTURE 39

(i) INDUSTRIAL AREA 39

(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 39

(iii) GREEN BELT 39

(iv) SOCIAL INFRASTRUCTURE 40

(v) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD / RAIL / 40

iii

METRO / WATER WAYS ETC)

(vi) DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) 40

(vii) SEWERAGE SYSTEM 40

(viii) INDUSTRIAL WASTE MANAGEMENT 41

(ix) SOLID WASTE MANAGEMENT 41

(x) POWER REQUIREMENT & SUPPLY/SOURCE 41

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 41

(i) POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE

PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND

OUSTEES AND LANDLESS LABORERS (BRIEF OUTLINE TO BE GIVEN)

41

8.0 PROJECT SCHEDULE & COST ESTIMATES 41

(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF

COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE GIVEN)

41

(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF

ECONOMIC VIABILITY OF THE PROJECT

42

9.0 ANALYSIS OF PROPOSAL 42

(i) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF

ANY, IN THE AREA

42

10. CONCLUSION 42




Pre – Feasibility Report

M/s ShreeCement Ltd. 21

PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

Shree Cement Ltd. is proposing expansion of integrated cement plant Clinker from 3.0 to 4.8

Million TPA, Cement 5.2 Million TPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive

Thermal Power plant along with Synthetic Gypsum unit of 65 TPH and 1000 KVA DG Sets near

Village Khapradih in District Balodabazar-Bhatapara (Chhattisgarh).

1.1 PROJECT DETAILS

TABLE 1.1

S. NO. PARTICULARS DETAILS

1. Nature & Size of the Project Proposed Expansion of Integrated Cement Plant: Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive thermal Power

plant along with Synthetic Gypsum unit of 65 TPH and 1000

KVA DG Sets by M/s Shree Cement Ltd ( Unit – Shree Raipur

Cement)

2. Category of the Project As per EIA Notification dated 14th September, 2006, as amended on 1st December, 2009; the project falls under

Category “A”, Project or Activity ‘3(b)’.

3. Location details

Village Khapradih

Tehsil Simga

District Balodabazar-Bhatapara

State Chhattisgarh

4. Latitude 210 36’ 6.72” N to 210 37’ 2.32” N

Longitude 820 02’ 53.10” E to 820 3’ 41.72” E

Toposheet No. 64 K/2

5. Project Cost

Total Cost of the Expansion

Project 145.0 Crores

Cost for Environment protection

Measures (Crore) Total Cost – 15 Crores

Recurring Cost - 0.2 Crores

1.2 ENVIRONMENT MANAGEMENT PLAN

(i) Air Pollution Control

� All major sources of air pollution are being/will be provided with Bag house/ Bag

filters/ESP/ water spraying to keep emissions below permissible limits for the PM

emissions.

� Clinker is being/will be stored in clinker silos.






� Regular water sprinkling on haulage road and transportation of material is being/

will be done by covered container.

� Proper maintenance of vehicles is being/will be done regularly.

� Green belt has been/will be developed along the plant premises as dust preventive

barrier.

� Periodic air quality monitoring is being/ will be carried out as per CPCB / SPCB

norms.

(ii) Water Pollution Control

� No industrial waste water is being/ will be generated from the Cement Plant.

� Domestic waste water from colony & plant is being/ will be treated in the STP

&treated water is being/ will be utilized for green belt development.

� Rain water harvesting is being/ will be practiced at plant and colony area.

(iii) Noise Pollution Control

� Proper maintenance, oiling and greasing of machines at regular intervals is being/

will be done to reduce generation of noise.

� Personal Protective Equipments like earplugs and ear defendersis being/ will be

provided to the workers exposed to high noise level.

� Green Belt of appropriate width inside the pant premises and at the plant boundary

has been/will be developed.

� Regular monitoring of noise level is being/ will be carried out.

(iv) Solid/Hazardous Waste Management

� No solid waste is being/ will be generated from the clinker manufacturing process.

� Dust collected from various air pollution control equipmentsis being/ will be

recycled completely in process.

� STP Sludge is being/ will be utilized as manure for green belt development within

the plant premises.

� Usedoil (Hazardous Waste) is being/ will be sold to CPCB authorised recyclers.

(v) Green Belt Development/Plantation

� Out of the total plant project area i.e. 159.256 ha, 52.55 ha(33%) land will be

developed under green belt along with road, plant boundary and colony. Same will

be enhanced & maintained for proposed expansion.

� Green belt development along with the road & plant boundary will be developed.

� Local species have been/will be planted as per CPCB guidelines.






2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of project and project proponent

Shree Cement Limited (SCL) is the largest producer of cement in Northern India with a

production capacity of 13.5 million tonne per annum. It started its operations in 1985

with 0.6 million ton capacity at Bangur Nagar, Beawar in Ajmer, Rajasthan and has rapidly

expanded its operations to reach the present production capacity of 13.5 million tonne.

The principal promoter of the company is HM-BG Bangur Group, which is a respected

business house of India.

The Company has its manufacturing operations at Beawar (3.0 MPTA) and Ras (3.0

MTPA) in Ajmer and Pali district in Rajasthan. It has split grinding units at four locations

viz. Khushkhera (3 MPTA), Suratgarh (1.2 MTPA), Jobner (1.5 MTPA) in Rajasthan and

Roorkee (1.8 MTPA) in Uttrakhand taking the total cement capacity of the Company to

13.5 MTPA.

The company pursues multi-brand portfolio strategy which consists of three offers viz.

viz. Shree Ultra Jung Rodhak Cement, Bangur Cement and Rockstrong Cement.

The company has its manufacturing operations at Beawar, district Ajmer and Ras in Pali

district and a split grinding unit at Khushkhera, Suratgarh&Jobner in Rajasthan and

Laksar in Uttrakhand.

Total Thermal Power Plants Capacity of the Company is 570 MW (including 56 MW Waste

heat recovery power plants known as Green power which is the largest capacity of Green

Power in the entire world cement industry except China). The power generated from

these plants is primarily utilized for consumption in its own cement plants as well as to

sell for community use.

Shree Cement have set a vision to be a major player in the Cement Industry and have

embarked upon a committed expansion programme to further enhance its market share

in various other states of India with an objective to achieve 25 MTPA cement capacity.

Shree Cement Limited (SCL), having presence in the Cement and Power sectors, is an

energy efficient and environment friendly organization. Incorporated in 1985, the

company today is the largest cement player of North India and ranked among the top six

cement groups in the country. The principal promoters of the company are the HM-BG

Bangur Group, which is a respected business house of India.

Shree Cement Ltd. is proposing expansion of Integrated Cement Plant;Clinker from 3.0 to

4.8 MTPA, Cement 5.2 MTPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive

Thermal Power plant Near Village Khapradih in Tehsil Simga, in District Balodabazar-

Bhatapara(Chhattisgarh).






A 1000 KVA DG set / 2 x 500 KVA DG set will be installed for emergency purposes. In

addition to above a synthetic gypsum manufacturing unit of capacity 65 TPH shall be

installed to meet the gypsum requirement.

(ii) Brief description of nature of the project

Shree Cement Ltd. is proposing expansion of integrated cement plant (Clinker from 3.0 to

4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive

Thermal Power Generation Near Village Khapradih in Tehsil Simgain District

Balodabazar-Bhatapara (Chhattisgarh).

As per EIA Notification dated 14th Sep, 2006 as amended on 1st December 2009, ; the

project falls under Category “A”, Project or Activity ‘3(b)’..

(iii) Need for the project and its importance to the country and or region

Cement is an essential ingredient for the modern building construction. The new

generation cement plant in India now employs the latest technology for better efficiency,

energy conservation and economics of large capacity production. The improved market

conditions witnessed recently, after a grip of recession over a long period, are expected to

continue due to high priority being given by the Government to housing and

infrastructure and also in view of the massive investment proposed in industry and rural

sectors. Therefore, there is an urgent need to increase the production capacity in the

country in spite of severe resource constraints.

Hence, the proposal of expansion in Cement Plant by M/s. Shree Cement Limited (Unit –

Shree Raipur Cement) will cater the increased demand of cement in the country and

region.

(iv) Demand- Supply Gap & Imports vs. Indigenous production

Fast rising Government Expenditure on Infrastructure Sector in India has resulted in

higher demand of cement in the country. Indian Cement Industry currently ranks second

in the world next to China in terms of cement production. The last few years have seen the

Cement Industry slowly emerging from recession. India’s per capita consumption of about

184 kg remains one of the lowest, as compared to the world average of 433 kg. This

indicates that there is substantial latent demand for cement in the country.

The Estimated total installed capacity of Cement Plants as on 31st March 2012 was 311.72

million tonnes, which includes 300.62 million tonnes capacity from the sector comprising

183 large cement plants and 11.10 million tonnes capacity from the sector comprising

365 mini and white cement plants. Total cement produced in the year 2011-12 (up to

31/03/2012) by large cement plants was approx. 225.46 million tonnes as against

installed capacity of 300.62 million tonnes (capacity utilization @75%).






(v) Export Possibility

The proposed project has been envisaged to cater to domestic cement market i.e. within

India. Thus, no cement exports have been considered for the proposed expansion project.

(vi) Domestic / Export Markets

As only domestic cement market has been considered for the proposed expansion project,

the markets envisaged to be catered are primarily north of India mainly Rajasthan,

Gujarat, Delhi, Haryana, U.P., Uttaranchal, Punjab, J&K and H. P.

(vii) Employment Generation (Direct and Indirect) due to the project

SCL follows the “son of the soil” policy, wherein the maximum possible staffing is from

local area. Only where skills are not available locally, staff will be hired from outside.

Total existing man power is 382 and additional 65 will be required for proposed

expansion. The total man power will be 447.

3.0 PROJECT DESCRIPTION

(i) Type of Project including interlinked and independent projects, if any

M/s. Shree Cement Ltd. is proposing for the expansionof (Clinker from 3.0 to 4.8 MTPA,

Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power

Generation.

Environmental Clearance for the existing capacity was obtained vide MOEF Letter no. J-

11011/ 235/2008-IA.II(I) dated 7thMarch, 2011

Interlinked and independent projects

Interlinked Projects:

� Shree Raipur Cement is interlinked with captive Limestone mining project near

Village Semaradih&Bharuwadih, District Balodabazar-Bhatapara (Chhattisgarh).

Independent Project: None

(ii) Location (map showing general location, specific location, and project boundary &

project site layout) with coordinates






Figure:3.1: Location Map

Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power Generation




(iii) Environment Setting Map

Figure: 3.2: Environmental Setting map

Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste

Heat Recovery Power Plant, 25 MW Captive Power Generation




(iv) Details of alternative sites consideration and basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Total Plant Area is 152.059 ha.Proposed expansion will be done within the existing plant

area. Since the proposed expansion will be done within the existing cement plant

premisesand no additional land will be acquired; therefore no alternative site has been

considered and other raw materials are available in proximity to plant site.

(v) Size or magnitude of operation

Proposedexpansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement

5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Thermal Power

Generation by M/s Shree Cement Ltd. Near Village Khapradih in Tehsil Simgain District

Balodabazar-Bhatapara(Chhattisgarh).

vi) Project Description with Process Details

TABLE 3.1

Project Description

S.No. Unit Existing EC Granted

Capacity Proposed Additional

Capacity Total Capacity

after Expansion

1 Clinker Production

(Million TPA)

2 X 1.5 = 3.0

2 X 0.9 = 1.8 4.4

2 Cement Production

(Million TPA)

2 X 2.6 = 5.2

Nil

5.2

3 Synthetic Gypsum (TPH)

Nil 65 65

4 Thermal Power

Generation (MW)

50 (-)25 25

5 Waste heat recovery

Power Generation

(MW)

15 15 30

6 D.G. Set

(KVA)

- 1000/2 x 500 1000 / 2 x 500






CEMENT MANUFACTURING PROCESS DESCRIPTION

Cement Plant

The cement manufacturing process largely comprises of the following steps:

� Transportation of Limestone

Limestone will be transported to Cement Plant from Captive Limestone Mines through

Conveyor Belts.

� Raw Mix Preparation & Homogenization

� Raw Material Reclaiming and Transport- The crushed limestone is transported

to limestone yard through series of belt conveyors and store in a pile through

automatic stacker machine. Once the pile of required quantity and quality is

achieved then reclaimer is used to reclaim the stockpile material. By using stacker

and reclaimer machines, pre-blending takes place to minimize fluctuation in

crushed limestone quality. The pile of LS is continuously reclaimed, when raw mill is

in operation and stored in hopper at raw mill section.

� Raw Mill Feed- The Limestone along with additives and correctives are transported

from their respective feed bins via weigh feeders and belt conveyor to the raw mill

system.

� Raw Meal Grinding - A Raw Mill is used to grind the raw mix which will be capable

to meet the production needs. The raw grinding section comprises of roller mill, mill

fan, separator & cyclone as well as all ductwork and control dampers. The product

after grinding from raw mill is known as Raw Meal.

� Raw Meal Transport and Storage - From the separator cyclones the raw meal is

transported via air slides and a bucket elevator to the homogenizing silo.

Homogenizing silo is prerequisite for raw meal blending to achieve consistent

quality of Kiln feed. This also ensures regulated feed with minimum variation in

quality for smooth operation of Kiln. A continuous blending Silo of RCC construction

of required capacity is used for the same.

� Clinkerization& Cement Production

� Raw Meal Transport to Kiln Feed - From the homogenizing silo the raw meal is

extracted to the Kiln feed bin below the silo.

� Kiln Feed - From the Kiln feed bin the Kiln feed is transported via the Pre-heater

bucket elevator to the top of the Pre-heater tower.






� Pre-heating - The pre-heating equipment comprises of the multi stage cyclone

system connected with gas ducts and meal chutes, the down comer duct and the ID

fan.

In cyclone pre-heater system, an efficient heat transfer takes place to finally

disperse the raw material particles, when they come in contact with hot gases from

kiln.

The raw meal, which is fed into the top stage gas duct, is carried by hot gas steam

into cyclone. The material gets separated from gas in cyclones and then travels

downwards and through meal chute is discharged into next lower stage gas duct. In

this way, material comes into contact with high temperature gases and gets pre-

heated and partially calcined and then enters the pre-calcinator.

� Pre-calcining and Kiln -These groups consist of an in-line low NO2 pre-calciner

along with provision of Hot Disc / equivalent combustion chamber for proper fuel

ignition and a three support rotary kiln.

In the pre-calcinator, further calcination takes place by firing pulverized coal/pet

coke, to provide the necessary heat in the kiln and the Pre-calciner located at the

bottom of the pre-heater, and then the material is discharged to the kiln. The feed

travels down as the kiln rotates. The chemical reaction completes when the material

reaches the burning zone and cement clinker is formed.

� Clinker Cooler - This group consists of a spillage-free clinker cooler with roller

crusher, ESP (electrostatic precipitator) including fan and stack, WHRS (waste heat

recovery system) for cooling exit gases.

Hot clinker discharged from the Kiln drops on the grate cooler and gets cooled. The

cooler discharges the clinker onto the pan/bucket conveyor, from where it is

transported to the clinker silo.

� Clinker Transport and Storage - The clinker leaving the clinker cooler and crusher

is transported with deep pan/bucket conveyor to the main clinker silo of designed

capacity.The clinker is taken from the silo to the Cement mill hoppers for cement

grinding.

� Cement Grinding & Storage –Clinker, Gypsum, Fly ash and slag according to

requirement are extracted from their respective hoppers and fed to the Cement Mill.

Cement Mill grind the feed to a fine powder and the cement, so provided is

transported to RCC Cement Silos for dispatch.OPC, PPC & PSC will be produced

according to the market requirement.






� Cement Packing & Dispatch - Cement extracted from cement silos is packed in

bags by electronic rotary packing machines and dispatched to consumers by

road/railway.

Figure: 3.3: Process Flow Chart

Plant Layout

The features of the layout are as follows:

� Plant layout covers the total area of159.256 hectares out of which includes cement plant,

CPP, colony, road& railway siding etc..

� Storage facilities for raw materials, water storage facilities/reservoirs have been included.

� Existing green belt/plantation & proposed green areas have been considered in the plant

layout.

Dispatch (Bags &Bulk)

and Transport (Road &

Rail)

Gypsum

Fly ash& Slag Cement Mill

Limestone

Laterite, other

additives and

corrective

materials

Raw MillGrindingTo FinePowder

Raw Meal Storage

HeaterPre

Pre

Calciner

Kiln

Clinker Fine Coal Storage

Coal &

pet cokeMill

Coal &Petcoke

Cement

Storage

Silo

Clinker toGrinding

Unit

Alternate Fuels

Alternate

Fuels

Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power Generation



M/s. ShreeCement Ltd. 32

Figure: 3.4: Plant Layout






(vii) Raw material required along with estimated quantity, likely source, marketing area

of final products, mode of transport of raw material and finished product.

a) Raw Material Requirement

TABLE 3.2

Raw Material Requirement

Raw Material Quantity (MTPA) Source Mode of

Transportation Existing Proposed Total

Lime Stone 4.8 3.14 7.94 Captive lime stone mine Covered

Conveyor belt

Indian and

Imported Coal

/ Pet Coke

0.3 0.14 0.44 Local petroleum refinery /

Jamnagar pet coke/

USA/SA/ Indonesia etc.

Road/ Railway

0.45 0.21 0.66 Local market/ Nearby

Korba coal / USA/SA/

Indonesia etc.

Road/

Railway/Port

Laterite or Iron ore

0.135 0.063 0.198 Siltara Road/railway

Gypsum 0.364 - 0.364 Cormandal Fertiliser Ltd,

Vizag; Synthetic gypsum Truck

Fly Ash 1.56-1.82 - 1.56-1.82 Captive power plant&

NTPC Siapet (Bilaspur – 150 km), NTPC & CSEB,

Korba (225 km)

Bulkers

Slag 2.08-2.6 - 2.08-2.6 SAIL Bhilai, Rourkela; JSPL Raigarh, Monnet Ispat and

Energy Ltd Raigarh;

Bhushal Steel and Power

Ltd, Jharsuguda

Road/ Railway

MTPA: Million Tons per Annum

b) Marketing Area and Mode of transportation of Final Product

Final product will be transported byRail&Road.

(viii) Resources optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

� No waste water is being/will be generated from the Cement manufacturing process

& “Zero Discharge” will be maintained at all the point.

� Domestic effluent generated from Colony & Plant is being/will be treated through

existing STPs having adequate capacity of 300 KLD.Treated waste water will be

utilized for cooling, green belt development and dust suppression.






� No solid waste is being/will be generated from the Cement Plant. However, Sewage

sludge is being/will be generated from STPs& is being /will be used as manure in

horticulture/green belt development.

� Fly ash generated from CPP will be utilised in cement manufacturing process

(ix) Availability of water it’s source, energy /power requirement and source should be

given.

a) Water Requirement and Source

Total water requirement after the proposed expansion project (Existing +

Expansion) will be 3110 m3/day.

Permission for 3000 KLD has already been granted by CGWA vide letter no. 21-

4(36)/NCCR/CGWA/2008-1279 dated 24/10/2008.

Source of Water:Ground water through borewell.

TABLE 3.3

Water Requirement Break-Up (Kindly provide)

Purpose Requirement (m3/day) Source Remark

Existing Proposed Total after

expansion

Cement Plant 1500 -500 1000 Ground

Water Initially ESP +GCT /Bag house was proposed. Now, bag house is installed, so the water requirement

will be reduced

Captive

Power Plant

500 -250 250 Ground

Water Instead of 50 MW, 25 MW will be

installed

WHRB 200 170 370 Ground

Water Instead of 15 MW, 30 MW will be

installed

Domestic use (Plant &

Colony)

600 150 750 Ground

Water No. of employees will be increased

Synthetic

Gypsum

Nil 455 455 345 KLD Ground

Water

&110 KLD

RO Reject

Synthetic Gypsum unit of 65 TPH is

proposed

Mining 200 100 300 Ground

Water Expansion in mine is proposed

TOTAL 3000 - 3110

b) Power Requirement and Source

Power Requirement and Source:






2*7000 TPD * 54 KWH

1. Demand for Clinkerization: -------------------------------- =31.5 MW

24 Hrs *1000

15000 TPD * 25 KWH

2. Demand for 2*7500 TPD : ----------------------------- = 15.6 MW

Cement Production 24 Hrs *1000

3. Sy. Gypsum, 12 Units /Tonne: 12*65 = 0.8 MW

4. Power Consumption at Mine (@ 2 KWH/Tonne): 1.9 MW

5. Power load at Colony: 0.25 MW

6. Total Power Demand:31.5 + 15.6+0.8 + 1.9 + 0.25 =50.0MW (approx.)

The required power will be met from the proposed 25 MW CPP and 30 MW WSRS.

(x) Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal

� There will be no waste water generation from the proposed expansion project.

� Domestic waste water from colony & plant is being/will be treated in the STPs

(existing capacity is 300 m3/day&treated waste water will be utilized for green belt

development.

� No effluent is being/will be discharged outside the project premises.

� Used oil will be sold to CPCB authorised recycler.

� No solid waste is being/will be discharged from the plant. However, material

collected by the air pollution control equipment (Bag house & Bag filters) will be

totally recycled back to the process.

� Fly Ash generated from Captive power plant will be used in cement manufacturing

process

4.0 SITE ANALYSIS

(i) Connectivity

The site is well connected to NH-200 (~30 km in WNW direction) &SH –10 (~9.0 km in

NNE direction from the plant site). Nearest city to the plant site is Balodabazar which is

~8 km in NE direction, Nearest Airport is Raipur Airport, Raipur(~ 55 km in SSW

direction).






The nearest railway station is the Bhatapara(~18 km in NW direction).All the

communication facilities such as telephone, telefax and internet are available in the

vicinity of plant site.

The site is well connected with communication facilities like telephone, fax, wireless and

telex and as such, no constraints are envisaged in this aspect as the Tehsil and District

headquarters are near to the site.

(ii) Land from Land use and Land ownership

Total land area is 159.256 hectareand the proposed expansion will be done within the

existing plant premises.Hence the land ownership will be considered as Industrial type.

(iii) Topography

Topographically the area of interest forms flat landscape of Chhattisgarh State wherein

number of undulations and protuberances of different gradient are formed. The elevation

of the area varies from 265m above mSL. The slope of the area is towards the southeast.

(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies

(including area under CRZ)), shortest distances from the periphery of the project to

periphery of the forests, national park, wild life sanctuary, eco sensitive areas,

water bodies (distance from the HFL of the river), CRZ. In case of notified industrial

area, a copy of the Gazette notification should be given

TABLE 4.1

Environmental Settings of the Area

S. No. Particulars Details

1. Nearest Town / City Nearest Town /City-Baloda Bazar (~8 km in NE direction)

2. Nearest National/State Highway NH -200(~30 km in WNW direction)

3. Nearest Railway Station Bhatapara (~18 km in NW direction)

4. Nearest Airport Raipur Airport (~55 km in SSW direction)

5. Plant Area (Land use) Total land area is 152.059 hectares.

6. Archaeological Important Place None within 10 km radius

7. Ecological Sensitive Areas (National Park, Wild Life Sanctuary, Biosphere

reserves, Tiger Reserve, Elephant

Reserve etc.)

No National Park, Wildlife Sanctuary, Biosphere Reserve,

Protected Forest exists within 10 km radius

8. Reserved / Protected Forest within

10km radius Dhabadih Reserve Forest (~2.5 km ENE direction)

9. Water Bodies � Mahanadi Canal (~0.5 km SE direction)

� BanjariNala (~3.0 km NW direction)

� Kukardih Dam (~4.5 km NE direction)

� KauwaNala(~9.5 km ESE direction)






� TengnaNala(~8.0 km ESE direction)

� ChitawarNala(~3.0 km SE direction)

� KhorsiNala(~3 km ESE direction)

10. Seismic Zone Zone II [as per IS 1893 (Part-I): 2002]

(v) Existing Infrastructure

Total land area covered under plant, colony etc. is 159.256 hectare and the proposed

expansion will be done within the existing plant premises.

Following infrastructure facilities are available, which will be expanded as per the

requirement:

• Workshop

A common mechanical and electrical workshop is located to take care of the regular

maintenance/ repair jobs in the plant.

• Machinery stores

A store building is available for storing tools, spare parts, consumables, etc. Open

area for storing machinery and construction materials for the proposed expansion

plant.

• Cranes, Monorails and Pulley blocks

Adequate sized maintenance cranes/ hoists, monorails and pulley blocks at all

suitable locations at the plant for ease of maintenance and operation.

• Time and Security office

At the entrance of the main plant, a time office and a security office has been

constructed.

• Dispensary

A small dispensary with first aid facilities has been provided in the plant premises.

• Weighbridge

Electronic weighbridges are envisaged to take care of the incoming and outgoing

materials in the existing plant premises.

• Bags godown

Space has been provided in the packing plant area for the storage of bags.

• Parking

Adequate parking space has been/will be provided in the plant premises for the

parking of vehicles.






• Residential Area (Non processing area)

Residential colony for staff has been developed within the plant premises along with

all the required social amenities. The total area for colony is 34.39 Ha

• Storage facilities

Covered storage facilities have been/will be provided for the storage of raw

materialswhich are detailed below:

TABLE 4.2

Storage Facilities

Type of Materials Type of Storage Capacity (MT) Total (MT)

Limestone Stock pile 4 x 155000 620,000

Iron Ore Hopper 2 x 3000 6000

Coal Covered Storage yard/ Stock pile 4 x 16500 66,000

Gypsum Covered Storage yard 2 x 10000 2,00,000

Clinker Stock pile/ tank 4 x 75000 3,00,000

Cement Silo 4 x 7500 30,000

Fly ash Covered Storage yard 2 x 5000 10,000

(vi) Soil classification

The district has mainly Alluviam types of soil

(vii) Climatic data from secondary sources

Balodabazar has a tropical wet and dry climate. Temperatures remain moderate for most

of the year, apart from the summer from March to June, which can be extremely hot.

Monsoon season starts from late June and ends in early October. Winters last from

November to January and are mild, although lows can fall to 5 °C (42 °F). The average

rainfall in the district is around 1400 mm.

(viii) Social Infrastructure available

Telephone, Medical facilities and post office facilities are available in the nearby towns.

Almost all the villages in the buffer zone are electrified.

5.0 PLANNING BRIEF

(i) Planning Concept (type of industries, facilities, transportation etc.) Town and

country Planning/ Development authority classification.

The existing industry is cement industry(Red Category). Facilities required for the

proposed expansion project shall be provided as per requirement. Transportation of raw

material and final product will be done via existing road and rail network and cement

concrete road has been developed within the existing plant premises.






(ii) Population Projection

Temporary influx of people will be there as the managerial and supervisory staff will

generally be outsider.

(iii) Land use planning (breakup along with green belt etc.)

Total land area covered under plant, colony etc. is159.256 hectare. Proposed Expansion

Project will be done within the existing plant premises therefore no additional land will

be acquired.Out of total project area, about52.55 ha has been/ will be developed as green

belt/plantation. A residential colony will be developed in approx 34.39 ha

(iv) Assessment of infrastructure demand (Physical & Social)

M/s. Shree Cement Limited has assessed the demand of infrastructure (Physical & Social)

within the plant &in nearby area of the plant site and development activities are being

undertaken under corporate social responsibilities program for rural development

initiatives for the upliftment of the nearby communities from time to time.The existing

infrastructure facilities available at the plant shall be utilized for the proposed expansion

project. Same will be expanded as per requirement.

(v) Amenities/Facilities

The company has constructed township, dispensary, shopping complex, canteen etc. for

the permanent and contract employees.

Shree Raipur Cementwill develop the Amenities/Facilities in nearby area of the plant site

as per requirement of local people of the nearby area under corporate social

responsibilities programme.

6.0 PROPOSED INFRASTRUCTURE

(i) Industrial Area (Processing Area)

Total land area is 159.256 ha out of which 52.55 ha has been/ will be developed as green

area.No additional land is required for proposedexpansion as it is carried out in the

existing plant premises.

(ii) Residential area (Non Processing area)

Township for employees will be constructed adjoining the cement plant premises. The

total Area for the township is 34.39 ha

(iii) Green Belt

Total land area is 159.256 hectare. 52.55 ha land (33%) will be developed under Green

belt/plantation.






(iv) Social Infrastructure

Proposed project will result in growth of the surrounding areas by increased indirect

employment opportunities in the region including ancillary development and supporting

infrastructure.

(v) Connectivity(traffic and transportation road/rail/metro/water ways etc)

The site is well connected to NH-200(~30 km in WNW direction from plant site). Nearest

Railway station is Bhatapara Station ~18 km in NW direction from the plant site. The site

is well connected with communication facilities like telephone, fax, wireless and telex and

as such, no constraints are envisaged.

(vi) Drinking Water Management

Total water requirement (Existing & Proposed) for the expansion project is 3110

m3/daywhich will be sourced from ground water. No additional water is required for

proposed expansion.

(vii) Sewerage System

Domestic waste water from colony & plant is being/will be treated in the STPs (existing

capacity is 300 m3/day & treated waste water will be utilized for green belt development

and dust suppression.The sludge is being/will be used as manure/green belt

development.

Process flow diagram of STP Plant






Process description of the existing STP of 300 m3/day capacity:

Bar screen chamber followed by collection cum equalization tank followed by Fluidized

Aerobic Bed Reactors (2 Nos.) will be provided with coarse air bubble diffusion system

followed by Tube Settler Tank in the STP. The clear supernatant after disinfecting by

chlorination will be passed through dual filter and activated Carbon filter before will be

collected in the treated water tank. The sludge generated from the FAB will be passed

through sludge digester and dried and the filtrate will be collected and sent back to the

equalization tank and the dried cakes will be used as manure. The treated water will be

used for plantation activities and green belt development.

(viii) Industrial Waste management

No industrial waste is being/will be generated from plant.However waste water

generated from RO unit shall be reused for dust suppression and plantation.

(ix) Solid Waste Management

There will be no solid waste generation in the plant.Dust collected from air pollution

control equipment will be entirely recycled in the process. STP’s generated sludge will be

used as manure in gardening as well as in green belt development.

(x) Power requirement and source

Total Power requirement after the proposed expansion project will be50.0MWwhich will

be sourced from Captive Power Plant,& WHRB. DG Set will be used for emergency.

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

(i) Policy to be adopted (Central/State) in respect of the project affected persons

including home oustees, land oustees and landless labourers (a brief outline to be

given).

Since, the proposed expansion will be done in the existing plant premises& no additional

land will be acquired for the expansion project; hence R& R plan is not applicable for the

proposed expansion project.

8.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) Likely date of start of construction and likely date of completion (time schedule for

the project to be given). –II

The project will start only after obtaining necessary statutory approvals i.e.

Environmental Clearance and all other required clearance

I






(ii) Estimated project cost along with analysis in term of economic viability of the

project.

The proposed project will be financed by internal sources. The capital project cost for the

proposed expansion will be 145 crore.

� Cost for Environment Protection (both for mines and plant)

• Capital Cost : Rs15 Crores

• Recurring Cost: Rs0.2 Crores/annum

9.0 ANALYSIS OF PROPOSAL (final recommendations)

Financial and social benefits with special emphasis on the benefit to the local people

including tribal population, if any, in the area.

The state of Chhattisgarh will get revenues in terms of taxes, local people will get opportunity in

terms of indirect employmentand business opportunity like transport of Cement to the market

will increase.Nearby people will get opportunity to improve their livelihood.

10.0 CONCLUSION

No additional land will be required, existing land is sufficient for the proposed expansion project

hence there will be no impact on the land use pattern of the project study area. Adequate

measures will be adhered to keep the pollution level within prescribed standards. Proposed

Expansion Project will result in growth of the surrounding areas by enhancing opportunity in

indirect employment in the region including ancillary development and supporting

infrastructure. Development of social amenities will be provided in the form of medical facilities,

education to underprivileged and creation of self help groups.

Considering all the above, it may be observed that the proposed expansion will be an eco-friendly

plant, which will produce very negligible dust emission, shall have no effluent discharge.

contentsenvironmentclearance.nic.in/writereaddata/form-1/0_0_10...fax no. 01462-228117/ 228119 0124...

Documents