controller drawings and wiring guide -...
TRANSCRIPT
Claddagh Controls, Ltd.
10-32 47th Road, L.I.C., NY 11101 Telephone: 718-784-0571, Fax: 718-482-9471
Controller Drawings and Wiring Guide Manhattanville Houses, Project: EV4018777
Building #1 Address: 529 West 133rd St. Building #2 Address: 1504 Amsterdam Ave.
6 Stop, Simplex, 150fpm, 10hp
------------- Table of Contains -------------
Main Line, Fuses, Frequency Drive 1 Control Relays, Safety Circuit 2, 2A Brake, Rope Gripper 3 Door Operator 4 Output Module #1, Input Module #2 5 Output Module #3, Input Module #4 6 Output Module #5, Input Module #6 7 Frequency Drive Size Selection 8 Car and Cab Wiring 9 Shaft-way Wiring 10 Wire Layout 11 Redundant Safety Board 12 Parts Description 13, 13A Wire Size for AC Hoist Motors 14 Frequency Drive Parameters 15 IP8300+ 16 Remote Monitoring board 17 Ethernet Monitoring Overview 18 Model Numbering Description 19 file:PageManhattanville21.doc Rev: 23 Apr’10
file:
CLADDAGH CONTROLS LTD.
Date: 18Sep’09
1
Description:
Main Line, Fuses, Freq. Drv. Page:
HA1200
L20L20
L10TO FREQUENCY DRIVE BELOW, L1, L2 L3
MOVMOV
230V
dcM
OV
BRAKEsheet 3
A1
A2
A3
(+)
(-)
RECT1
L10A
L10B
FIP
L10D
120Vac,15amp SUPPLY for CAR Lighing
CAR/EMER. LIGHTS
Sparefuse
IP8300
WORKLIGHTS
NEUTRAL
A
B
C
RPR
1
8
3
1
4
5
To term. CNLsheet 2
To Motor Overloadterm. 95, sheet 2
120Vac
H1
H2
X1
X2
TRANS1750va
F43AMP
F53AMP
F63AMP
F73AMP
FL110AMP
FL210AMP
FIP1AMP
FL410AMP
IP sw.
INC
OM
ING
PO
WE
R208V
ac, 60hz, 3ph
MagnetekHPV600 2035R0E01
15 200
52
53
To Freq Drive Okay,Safety brd. FOK
GRD
B1/P
B2
4 Resistors, 20 ohms each20 ohms total, 10hp
REGEN REGEN
FLT
REGEN REGEN
P 1
P 2
P 3
T1
T2
T3
MOTOROVERLOAD
HOISTMOTOR
95 96
To term. MOL, sheet 2
To term. RPR (8), sheet 1
R
S
T
FREQUENCYDRIVE
U
V
W
100
201
202
203
200
24D
00X2
24VGE-SERIES90-30
X1
24-
GND
CAR CALL ACKNOWLEDGE LIGHTS
HALL CALL ACKNOWLEDGE LIGHTS
CAR LANTERN, BUZZER, FIRE LT.
AUX. CONTROL RELAYS
PLC MODULES, LOGIC
F9S1AMP
F10S1AMP
F11S1AMP
F8S1AMP
F13S3AMP
F12S1AMP
F14S1AMP
DIGITAL PI, FAULT MONITOR
Remote bd.
Remote bd.
Remote bd.
Remote bd.
Remote bd.
202A Lobby CALL ACKNOWLEDGE LIGHTF15S1AMP
Remote bd.
DOOROPERATOR
sheet 4
55
54
SRR To BK ckt, sheet 2“Speed Regulator Release”
L1
L2
L3
FD 1
FD 2
FD 3
F1110AMP
Rope Grippersheet 3
Temperature bi-metal sw.
200FDT Safety brd.
Door Overload
100
208Vac Supply for Air Conditioning
unit
L1 L2
to L1 & L2 above
AC1 AC2
15 A
bre
aker
to SafeRelay brd.
Force-Guided Safety relay*
to Redundant Safety brd.
to Remon brd.RM
SR
RS
RML1A
RML2A
RML3A F1
201
F1203F1
202
SR200
SR100
RSDOV
SR,F1120
..00
63A+
62A-
65B+
64B-
67+5
61Com
3
8
2
7
6
1
LakeshoreEncoder
A
H
B
J
D
F
BEIEncoder
68Shield
F1
F1
SRPLC
SR24V
SR
L1 L2 L3
POWERRELAYSto sheet 2
L2A
L1A
MOV
F2
6AMP
F1
6AMP
F3
6AMP
to Fuses1 brdF1
17
19
22
23
20
21
PLC
PLC
PLC
PLCSee
plc
mod
ules
16Enable
Spd B0
Spd B1
Spd B2
AccelDecel 0
14 24Vcommon
13 +24V
Down
Up
18PLC Reset
00(1)
(4)
(2)
(3)
(6)
(7)
(8)
(5)
U*
D*RB
FQU
RBFQCP13
14
RBFQD
Spd
B0
(1)(4) (2)(3)(6)(7)(8) (5)
Spd
B1
Spd
B2
(9)
Up
Dow
n
Ena
ble
Res
et
spar
e
Logic Inputs
S-C
urve
High speedOut of zone, Insp Low speed
ParamA3,Spd 1A3,Spd 2
Description B2 B0B1
0 00
11 0
DATAHigh Spd
35fpmLeveling speed
Inspection High speed
Zero speedA3,Spd 5A3,Spd 4
Speed 0
0 00
0 00
111
8fpm75fpm
High speed AccelHigh speed Decel
A2,Rate 0A2,Rate 0
3.5*0 fpm
3.5*Jerk:IN/OUT 5*
5*Jerk:IN/OUT
*….These are values to start with. For smoother accel/decel use lower values Stopping Decel A2,Rate 1 7.9 7.9Jerk:IN/OUT
file:
CLADDAGH CONTROLS LTD.
Date: 5Dec’09
2
Description:
CONTROL RELAY, SAFETY CIRCUIT Page:
HA2200X
208Vac
to Fuse F2, sheet 1to Fuse F1, sheet 1
SPT * SPT*A1 A2
P POTENTIAL
POWER RELAY
SAFETY RELAYS120Vac
FL2 FL3 FLFL1 TOP FINAL BOT FINAL
GV2 GV4 GVGV1 GOV SW.
CS2 CS3 CSCS1SAFETY
SW.CAR
PIT sw.
Emergency Exit In-Car Stop Sw
FSB *
CS4 CS5
FINAL LIMITS
GOV, PIT SW.
CAR SAFETY
To F13S, sheet 1
F1S1AMP
F2S1AMP
F3S1AMP
TOP-CAR INSP SW
TOP-CAR STOP SW
P.B.SAFE
½ of Safe P.B.
A1 A2BK1
MOVBKZ3BKZ 2 BRAKE 1
A1 A2BK2
MOVBRAKE 2
54
Frequency Drive, sheet 1Speed Regulator Release
55
U *D *
GV3Rope Gripper
CD2 CDCD1
To Safety boardCAR DOORSW #1
DOOR OPERATOR
SW #2Car DoorF5S
1AMP
SB
*
UP NORMAL
CNL
DOWN NORMAL
UNL
DNLDOWN NORMAL, to safety brd.
UP NORMAL to safety brd.
RPR18
MOL9596
FL *F6S1AMP
Door / Gate, input 2-B4
GV* CS * HD* CD * U UP MOTION, output 1-A6
D DOWN MOTION, output 1-A7
UP MOTION
DOWN MOTIONBHD* BCD *
Safety Okay, input 2-B8
100
UP SLOWDOWN
CSL DOWN SLOWDOWN
USL
DSLDOWN SLOWDOWN LIMITinput 2-A5
UP SLOWDOWN LIMITinput 2-A4
F7S1AMP
HDHD1 Hall DoorF4S1AMP Door LocksHD4HD3HD2 HD5
FSB *
RS
RS RS
RS
RM,SR
to SafeRelay brd.
Force-Guided Safety relay*
to ReduntantSafety brd.
to SwCont brd.SW
SR
RS
RS
RS
RM,SR
RS
RS,SR
RM,SR
RM,SR,AG
RS
RSRSRM,SR
RS,SRRM,SR
SRB
SRP
SRL
SR
100A
00
RBSB
MOL
RS,SR
RM,SR RS,SR
RS,SR
RS,SR
to AccessGripper brd.AG
RS
L1A
L2A
file:
CLADDAGH CONTROLS LTD.
Date: 5Dec’09
2A
Description:
CONTROL RELAY, SAFETY CIRCUIT Page:
HA2200AX
BRAKE COOLINGD3A IN4007SPT * +
C3 10uf
BC
R11 220, 1/2wR10 12k, 1w
+C4 10ufJP1
STOP TIME U * D2A IN4007 +C1 10uf
SPT
R9 220, 1/2wR8 12k, 1w
D *
+C2 10ufJP1
Top-Car Insp
INSPAUTO
TOC IU
ID
EnableTOC
UPINSTOC
DNINSTOC
INSP
AUTOINS
AUTO, Input 2-A1
TOP-CAR Inspection,RedundantSafety brd
120Vac
to Fuse 13S, sheet 1
Start PermissionStart Permission, to RedundantSafety brd
SB *BHD * BCD*CD *HD*CS *GV*FL *Brake Sw.
BM
P2122
BK12221
BK22122
U * D*
RG1 *RG1 *
RG2 *RG2 *
FSB *
Brake Monitor, input 2-B7
InspectionTop-CarIn-CarAccess
Controller
AGRC4
RSSTR
SR SRRC
RS
RS
100
AGRC3
RG3 *RG3 *
RG4 *RG4 *
JP1
JP2
SR100 SR
00
to SafeRelay brd.
Force-Guided Safety relay*
to ReduntantSafety brd.
to SwCont brd.SW
SR
RS
to AccessGripper brd.AG
INSP UP, Input 2-A2
INSP DOWN, Input 2-A3
UPINSDNINS
CONTROLLER INSP
ID
IU
00
SWIU
SWID
TCA ICACar Door Hoistway Doors
sw pole #1 sw pole #1Bypass switches
file:
CLADDAGH CONTROLS LTD.
Date: 18Sep’09
3
Description:
Brake / Rope Gripper Page:
HA3200
BK22BK2 1
1.5k, 50wRB2
50, 100wRB1 BK12BK1 1
to Fuse 6, sheet 1
BRAKEB1
B1 B2
BC2BC 1
BRAKE: ohms
PICK: volts
HOLD: volts
PICK: amps
HOLD: amps
230VDC(+) (-)
to Fuse 7, sheet 1
283
230
195
0.81
0.72
Adjust 50 ohms
100 BM
Brake-Pad Monitor Sw.for disk-type-brakes
to Fuse F11, sheet 1
120Vac
RGB RGD
Rope Gripper
Rope Gripper(RG1) (RG2)
GV3GV2
Rope Gripper Sw.
(RG5) (RG7)
To final circuitsheet 2
(RG1) … Rope Gripper terminal
RG1 * RG1*RG2 * RG2*
SRBC2
SRBC1
RG3 * RG3*RG4 * RG4*
RGCAG
AG
RGA
AGAG
00
file:
CLADDAGH CONTROLS LTD.
Date: 18Sep’09
4
Description:
DOOR MOTOR GAL-type-MODPM Page:
HA4200
230VDC(+)
Door Overload & Fuse 5, sheet 1
(-)
to Fuse 4, sheet 1
DOOR MOTOR
250,200w
RD4 DA2
4 3 1 2
DF1
D6
DA1
(A2) (A1)
250,200wRD3
NUD
1
C1
O1C 3
NUD3NR
O 3
D5(SDO) (SDC)
(HSC)(HSO)
ARM
jumper
DB+
O3A D5OC2
NR
DA2
DF1
DA1
D6A
D6
C3C3A
250,200WRD2
Door Overload
120VAC INPUT
MOD #2
A8
B1
IC693MDL240ECOM
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
120VAC
20000
200
00to Fuse F8S, Sheet 1
200 ULUP LEVEL
DLLD LEVEL
DZDOOR ZONE
UL
DL
DZ
file:
CLADDAGH CONTROLS LTD.
Date: 18Sep’09
5
Description:
DOOR CONTROL, MOTION, ARROWS Page:
HA5200
RELAY OUTPUT
MOD #1
A8
B1
IC693MDL940COM1
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
COM2
COM3
COM4
UP MOTIONto ‘U’ relay, sheet 2
DOWM MOTIONto ‘D’ relay, sheet 2
FPFloor Passing Signal
FLFire Service
BUZBuzzer
UAUp Arrow
DADn Arrow
NUDNudging
BHDBypass Hall Door
DOOR/GATEto sheet 2
SAFETY OKAYto sheet 2
Door OpenCut-out
Freq Drive Spd 0to terminal TB1-21, sheet 1
Freq Drive Spd 1to terminal TB1-22, sheet 1
Freq Drive Spd 2to terminal TB1-23, sheet 1
Step-HiRedundantSafety brd
203
CDoor Close
ODoor Open
BCDBypass Car Door
BKZBrake Aux
DOLDOOR OPEN LIMIT
BM
BrakeMonitor Sw.
Brake Pickedsee
sh.2A
to Fuse F11S, Sheet 1
SR
100
RS
RS
SRBHD
SRBCD
SR200
OCOOC
200
OCC
OCNUD
SWDF2
SWDF1
to SafeRelay brd.
Force-Guided Safety relay*
to ReduntantSafety brd.
to SwCont brd.SW
SR
RS
to AccessGripper brd.AG
Start Permission ckt
UP S/D LIMITto sheet 2
DOWN S/D LIMITto sheet 2
Auto /InspInsp sw., to sheet 2
INSPECTION UPIU, to sheet 2
INSPECTION DOWNID, to sheet 2
IU
ID
USL
DSL
120VAC INPUT
MOD #4
A8
B1
IC693MDL240ECOM
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
00200
120VAC 120VAC
00 200
POSITION BIN1to Display Xmitter
POSITION BIN2to Display Xmitter
00
file:
CLADDAGH CONTROLS LTD.
Date: 19Sep’09
6
Description:
Binary PI, FIRE HALL Page:
HA6200
DOBDOOR OPEN
DCBDOORCLOSE
200
RELAY OUTPUT
MOD #3
A8
B1
IC693MDL940COM1
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
COM2
COM3
mo
BIN1
BIN2
POSITION BIN4to Display Xmitter
BIN4
EEELECTRONIC EDGE
FC1
FC2
HOLDCAR FIREKEYED SW (no wire)
OFF
ON
CALL CANCEL
1C1C
2C2C
3C3C
4C4C
5C5C
6C6C
1C
2C
3C
4C
5C
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
6C
201
201to Fuse F9S, sheet
Parts mounted on each P.B
Freq Drive, Reset Drive to terminal TB1-18, sheet 1
Freq Drive, Rate Changeto terminal TB1-20, sheet 1
N
C.E. Electronics Display Driver
Floor Common
Arrow Common
L120Vac
J1
J5
00203
203
BIN1
DA
BIN2BIN4
UABIN8
FHOFF
ON
HALL FIRE KEYED SW.
(NYC only)
to SwCont brd.SW
HALL CALL CUT-OUTSW
HC2SW
HC1
203
to Fuse F11S, sheet
1
CULCar UpLantern
CDLCar DownLantern
GONG
120VAC INPUT
MOD #6
A8
B1
IC693MDL240ECOM
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
00202
120VAC 120VAC
00 200
1H1H
3H3H
4H4H
5H5H
6H6H
to Fuse F10S, sheet 1
00
file:
CLADDAGH CONTROLS LTD.
Date: 19Sep’09
7
Description:
HALL & CAR CALLS Page:
HA7200
200
Denotes PCB terminal
RELAY OUTPUT
MOD #5
A8
B1
IC693MDL940COM1
A2
A1
A7
A6
A5
A4
A3
B8
B7
B6
B5
B4
B3
B2
COM2
COM3
COM4
1H
3H
4H
5H
6H
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
R5.6k,1w
D+
LEDtype light+
203
202
R5.6k,1w
D+
Parts mounted on each P.BLED
type light+
R5.6k,1w
D+
LEDtype light+
202Ato Fuse F15, sheet 1
P.B. floor wireLight common
P.B. common
Typical Push Button
Note: black dot
201to Fuse F9S, sheet
Parts mounted on each P.B
2H2H2HR5.6k,1w
D+
LEDtype light+
PAGE 8
Claddagh Controls, Ltd.
Magnetek HPV 600 (Close-Loop), Size Selection File: HPVsize10Imp.doc Motor Data:
Manufacture: Imperial Electric HP: 10 RPM: 1165 Volts: 208 Amps: 29.6 Base upon the requirements that the drive be able to handle 200% of full load current, the 7.5kw size drive HPV600-2035 should be used for this application. 2.00 (%) x 29.6 amps (motor rating) = 59.2 amps peak
Current Ratings North American
Voltage Class
Rated HP
Rated kW
Continuous Output General Purpose Current Rating
Continuous Output
Elevator Duty Cycle
Current Rating
150% Output Current
For 60 Sec
200%
MaximumOutput Current
For 5 Sec
Cube Size*
Model Number** 10 7.5 18 A 20.8 A 27 A 36 A B HPV600-4018-xxxx-xx 15 11 24 A 27.8 A 36 A 48 A B HPV600-4024-xxxx-xx 20 15 34 A 39.44 A 51 A 68 A C HPV600-4034-xxxx-xx
380V
to 480V 25 18 39 A 45.2 A 58.5 A 78 A C HPV600-4039-xxxx-xx
7.5 5.5 28 A 34.4 A 42 A 56 A A HPV600-2028-xxxx-xx 10 7.5 35 A 40.6 A 52.5 A 70 A B HPV600-2035-xxxx-xx 15 11 47 A 54.5 A 70.5 A 94 A B HPV600-2047-xxxx-xx
200V
to 240V 20 15 60 A 69.6 A 90 A 120 A C HPV600-2060-xxxx-xx
• All ratings at 60/50hz, 10kHz carrier frequency and based on a geared elevator application • Standard: CSA
Note: The above chart is from page 4 of the MAGNETEK: HPV 600 AC Elevator Drive Technical Manual
file:
CLADDAGH CONTROLS LTD.
Date: 25Sep’09
9
Description:
Car and Cab Wiring Page:
HAF1200
L10D
L20
WORK LIGHT
00
201
1C
2C
Car Pushbuttons
Car Station
EMP7
BL
ALARM P.B.
Battery
Emergency Power for Car Lights
L10A L20
EMP7 EMP8
Cab Lights
Alarm P.B.BL
Car AlarmPit Alarm
Outside Alarm
Emergency Power for Car Lights
STOP SWITCHCS5
CS4
EMP7
BLALARM
00
Door Open
DOB
Door Close
DCB
203
FLFire Light
BUZFire BuzzerPassing Signal
P.B. floor wireLight common
P.B. common
Typical Push Button
Note: black dot
3C3C
R5.6k,1w
D+
LEDtype light+
2C
R5.6k,1w
D+
LEDtype light+
1C
R5.6k,1w
D+
LEDtype light+
Car Digital PICE1
CE2
CE3
EE
Electronic Edge 00
DF1
DA1
DA2
NR
GA
L ty
pe-M
OD
PM
Doo
r Ope
rato
r
Door Operator
CD2
CD1Car Door Contacts
Contact in operator
Contact on header
D5
D6
DOL
Door Open Limit 200
Top-Car Inspection
UP
TCA
IU
ID
100
DNSafety (½)
CS3
STOP SWITCH
INSP
AUTOInspection Sw. (½)
CS4INSP
AUTOInspection Sw (½)
Safety (½)
CS3
EmergencyExit Sw.
CS2
BL
EMP7
Alarm P.B. CS2
Car Safety Plank Sw.
CS1
EMP8
BL
Car Alarm
DCL
TOC
OFF
ONHOLD
FC2
FC1
00CAR FIRE SERVICE
CALL CANCEL
AutoInsp
INS
ICAInspection key switch
INC
Binary IP 1 IP1
Binary IP 2 IP2
Binary IP 4 IP4
200IP8300+ Leveling Unit
FIP
00120Vac supply
HC1+
HC2-
HC2+
HC1-2 shielded twisted pairs
LEVEL UP UL
LEVEL DN DL
DOOR ZONE DZ
CULCar UpLantern
CDLCar DownLantern
GONG
203
Car Arrival Lantern
file:
CLADDAGH CONTROLS LTD.
Date: 25Sep’09
10
Description: SHAFTWAY / MOTOR ROOM WIRING
Simplex Operation Page:
HAF2200
Main LineL1
L2
L3
OFFON
FH
00Hall Fire Service
PIT SWITCHGV4
GV3
L10D
L20
Pit Work Light
T1
T2
T3
HOISTMOTOR
Hoist Motor
FL
203
P.B. floor wireLight common
P.B. common
Typical Push Button
Note: black dot
Hall Digital PICE1
CE2
CE3
GV2GOVERNOR SW.
GV1Governor
USLUP S/D LIMIT
CSL
UNLUP NORMAL LIMIT
CNL
FL2TOP FINAL LIMIT
FL1
FL3BOTTOM FINAL LIMIT
FL2
DNLDN NORMAL LIMIT
CNL
CSLDN S/D LIMIT
DSL
Shaft-way Limits
Pit Switch
Brake
ENCODER
A+, A-, B+, B-, 5 +, COM & shield
Encoder
EMP8
BL
Pit Alarm
00
202
1H
2H
Hall Pushbuttons
3H3H
R5.6k,1w
D+
LEDtype light+
2H
R5.6k,1w
D+
LEDtype light+
1H
R5.6k,1w
D+
LEDtype light+
202A
B1 B2
BMBRAKE CONTACT
100
Rope GripperRGB RGC
GV3
Gripper Picked
GV2
HD5
HD4
DOOR LOCKS
Door Locks
file:
CLADDAGH CONTROLS LTD.
Date: 19Sep’09
11
Description:
WIRE LAYOUT Page:
HF3200
CONTROLLERMAIN LINE
3-#*
GV2GV1 GOVSW 2
GOVENOR SW.
3
CAB STATIONCAR P.I. DIGITAL
CAR CALLS
9
CAR WIRING
6
6
2
2
T1
T2
T3
HOISTMOTOR
2-#142-#18
8BOTTOM LIMITS & PIT SW.
9HALL PUSHBUTTONS
4 HALL FIRE SERVICE
L1, L2, L3
T1,T2,T3100, BM, B1, B2
GV1, GV2
TCA, 100, IU, ID, CS3, CS4
CS1, CS2
CS2, CS3
IP1, IP2, IP4, UL, UL, DZ, 200, FIP, 00
Bottom Final: FL2, FL3Slowdown’s: CSL, DSL
Normal’s: CNL, DNLPit Switch: GV3, GV4
202, 202A, 00, 1H – 6H
00, FH, 203, FL
00, 201, 1C, 2C, 3C, 4C, 5C, 6C
6 TOP LIMITSTop Final: FL1, FL2
Slowdown’s: CSL, USL Normal’s: CNL, UNL
MOTOR/BRAKE
ENCODERA+, A-, B+, B-, Z+, Z-5+, COM
L1
L2
L3
3 pairs w/ shield
8
7 200, DOL, DCL, CD1, CD2, 00, EE
FC1,FC2, CS4, CS5,203, FL, BUZ, DOB, DCB
STOP SW, FIRE SV, BUZZER DOOR P.B. 9
2
2
2
IP8300+ LEVELING
DOOR OPERATOR
TOP OF CAR INSP STATION
SAFETY PLANK SW.
EMER. EXIT SW.
DOOR LIMIT, GATE, EECar Alarm
Pit Alarm
Outside Alarm
2-#L10A, L20CAR LIGHTS,
EMERGENCY PWR.PACKAGE
REMOTE MONITORINGEthernet Remote MonitoringCE1, CE2, CE3
3
HALL P.I.’s DIGITAL
CE1, CE2, CE3
7200,00,UA,DA, BIN1,BIN2,BIN4
Digital Transmitter
3
DF1, DA1, DA2, D5, D6, NR
2 shielded pairs, HC1+/-, HC2+/-
Rope GripperRGB RGC
GV3
Gripper Picked
GV24
RGB,RGC, GV2, GV3
BRAKE COILB1 B2
BMBRAKE CONTACT
100
3-#....2-#142-#18
3ICA, INC, INSInsp. sw.
2HD4, HD5 Door Locks
3Car Arrival Lantern 203, CUL,CDL
file:
CLADDAGH CONTROLS LTD.
Date: 22Jul’09
12
Description:
Redundant Safety Board Page:
RedundantSafetyH
00
RX
D
TXDPLC
HC
2
HC
1
24Vdc Power from car PLC Fuse-F14S
24D00
GND
PWR
P7
Comm to PLC2 – pairs twistedP
10
RX+RX-TX-TX+Shield
Comm to Remon board2 – pairs twistedP
9
RX+RX-TX-TX+ShieldR
XD
TXDREMON
HC1+Hole Count 1 & 22 shielded twisted pair
HC1-HC2+HC2-GND Shield
P8In
put
Hole Counter
RG1RG2RG3RG4
Rope Gripper 1Rope Gripper 2Rope Gripper 3Rope Gripper 4
SL Step-Lo.. ..
SH Step-Hi
Out
put
RG1*RG2*RG3*RG4*SL*
P7
..
100
Force-Guided relay
SW to SwCont brd.
Note:
Rev: 24Jan’10
FAULTSTATUS
LCD
ENTER
MODE
DOWN
UP
GV2GV3FL2
UNLDNL
TOCINC
CS3
P2
CS2GV4
FL3
GovenorRope Gripper
Top final
Up Normal Down Normal
Top-Car InspIn-Car Insp
Emer ExitPlank Switch
Pit Switch
Bottom final
USLUp S/D limit
DSLDn S/D limit
ACCAccess InspHDBCDB
Hall Door Bypass pole #2Car Door Bypass pole #2
Input
200
Bypass car door
Bypass hoistway #2
#2
CWTMOLFOKFDT
C’w’t DisplacementMotor Overload
Freq Drive OkayF. D. Regen temp.
DCLDoor Close limitMRKMotor Room Smoke
HWKHoistway SmokeOSKOther SmokeMSKMain Smoke
P3P
4Input
Input
Common 00
** (EXT)** (PKS)** (PIT)
DOVDoor OverloadRPRReverse Phase
Start Permission
ULUp LevelDLDn LevelIP1Binary PI1IP2.IP4Binary IP4IP8Binary IP8
IP16Binary IP16
P5Input
STR
Binary IP2
FSBSB
Fire Stop Sw. BypTest safety relays
FDFDC 100
Frequency Drive
FSB*
FDA1 A2
SH*
..
120Vac common
00
P14
Out
put
(Optional)(Optional)(Optional)
CS4.CS5
Top-Car Stop Sw
CD2In-Car Stop Sw
HD5Car Door Sw
Common 00
Primary Locks(sh 2)(sh 2A)
(sh 2A)(sh 2)
(sh 2)
HD2
Hall Door Locks
(sh 2A)
….
….….…..….….….…...….….….….…..….
P6
Input
…..
….
Common 00
(sh 2)
(sh 2A)
IP unit / Hole Counter
Door CloseLimit
200
SWHDB
SWCDB
*
(Optional) Primary Locks HD2HD1
Frequency Drive FOK, sh 1 FOK200 53 52Freq. Drv. Regen temperature FDT, sh 1 FDT200
SB*
…... Outputs …...
…… Inputs .…..
P1
Input
P1 P6
P7
P14
Redundant Safety Board
…… Inputs .…..
Out
puts
Part Description PartsSimplex10hp.doc
RELAYS
Name Function Sheet Relay Type Part Number BAC Bottom Access Insp 5 Safety Relay Altech 085611.48/2496L1/61 110vdc BK1 Brake 1 2 Contactor 3RT1017-1AM22 BK2 Brake 2 2 Contactor 3RT1026-1AM20 BKC Brake Cooling 2A 4 Pole Altech 085611.48/2496L1/61 110vdc BKZ Brake Aux. 5 Safety Relay C Close 6 3PDT KUP-14A35120V CD Car Door switch 2 Safety Relay Altech 085611.48/2496L1/61 110vdc CDB Car Door Bypass 5 Safety Relay Altech 085611.48/2496L1/61 110vdc CS Car Safety circuit 2 Safety Relay Altech 085611.48/2496L1/61 110vdc D Down Motion 2 Safety Relay Altech 085611.48/2496L1/61 110vdc FL Final Limits 2 Safety Relay Altech 085611.48/2496L1/61 110vdc FSB Fire Stop Bypass 6 Safety Relay Altech 085611.48/2496L1/61 110vdc GS Gate switch 2 Safety Relay Altech 085611.48/2496L1/61 110vdc GV Gov, Pit sw. 2 Safety Relay Altech 085611.48/2496L1/61 110vdc HD Hall Door Locks 2 4PDT,120Vac Altech 085611.48/2496L1/61 110vdc HDB Hall Door Bypass 5 Safety Relay Altech 085611.48/2496L1/61 110vdc NUD Nudging 6 3PDT,120Vac KUP-14A35120V O Open 6 3PDT,120Vac KUP-14A35120V P Potential 2 Contactor 3RT1034-1AM20 FD Frequency Drive 1 Contactor 3RT1034-1AK60 RPR Reverse Phase 1 Special PLR240A SPA Stop Time 2 Safety Relay Altech 085611.48/2496L1/61 110vdc TAC Top Access insp 5 Safety Relay Altech 085611.48/2496L1/61 110vdc U Up Motion 2 Safety Relay Altech 085611.48/2496L1/61 110vdc
FUSES
Name Function Sheet Fuse Size Type Part Number CB1 208Vac Air Conditioner 1 15 amp 15 circuit-breaker F1 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F2 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F3 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F4 Door Operator supply 1 3 amp Midget 3AMP 250V OTMG3 F5 Door Operator supply 1 3 amp Midget 3AMP 250V OTMG3 F6 Brake supply 1 3 amp Midget 3AMP 250V OTMG3 F7 Brake supply 1 3 amp Midget 3AMP 250V OTMG3 F11 Rope Gripper 1 10 amp Midget F9S Car Ack Lights 1 1 amp Midget 1AMP 250V OTMG1 F10S Hall Ack Lights 1 1 amp Midget 1AMP 250V OTMG1 F11S Lantern, buzzer 1 1 amp Midget 1AMP 250V OTMG1 F12S PLC supply 1 1 amp Midget 1AMP 250V OTMG1 F13S Control relays 1 3 amp Midget 3AMP 250V OTMG1 F14S Fault monitor, Display 1 1 amp Midget 1AMP 250V OTMG1 F15S Lobby Call Ack 1 1 amp Midget 1AMP 250V OTMG1 FL1 Car lights, Emer. Lights 1 10 amp Midget 10AMP 250V OTMG10 FL2 spare 1 Midget FL4 Work lights 1 10 amp Midget 10AMP 250V OTMG10 FIP IP8300+ power supply 1 3 amp Midget 3AMP 250V OTMG3
Page 13
MISCELLANEOUS
Qnty Name Function Sheet Part Number 1 FREQ Frequency Drive 1 HVP 600 2035 1 FREQH2 Relay PC board 1,2 FREQH2.PCB 2 Mod 1,3,5 Output Modules, Relay, 2 amp 6, 7 IC693MDL940 3 Mod 2,4,6 Inputs Modules, 120Vac 5,6,7 IC693MDL240 4 MOV”s Movistors, 275Vac 1 ERZ-V14D391 1 OL Hoist Motor overload 1 3RU1146 4JB0 1 OLD Door Motor overload 1 SIEMENS 48DA-18AA4 1 OLD Door Motor overload Heater 1 SIEMENS #E11 1 PLC GE-90-30, 10 slot chassis 1 IC693CPU323 1 RB1 Resistor 3 50 ohms, 100 watts 1 RB2 Resistor 3 1.5k ohms, 50 watts 2 RECT1 Full Wave Rectifiers 1 RS807V04 4 REGEN Resistor 1 20 ohms, 275 watts 1 REMONE Remote monitoring PC board LCD.doc REMONE.PCB 1 RS485 Cable for PLC to REMONE LCD.doc 4ft. cable, 15 pin M/F 1 TRANS Transformer, 208/120, 750VA 1
Page 13A
WIRE SIZE for AC HOIST MOTORS
file:acmtr.doc
A. C. Hoist Motor Number of Wires & Wire Size
HP Volts AC
Amps AC
Main Line L1,L2,L3
H. Motor T1,T2,T3
Brake Ground
5 208v 17.5a 3 - #10's 3 - #10's 3 - #14's 1 - #10
7.5 208v 25.3a 3 - #8's 3 - #8's 3 - #14's 1 - #10
10 208v 32.2a 3 - #8's 3 - #8's 3 - #14's 1 - #10
12.5 208v 40a 3 - #8's 3 - #8's 3 - #14's 1 - #8
15 208v 48.3a 3 - #6's 3 - #6's 3 - #14's 1 - #8
20 208v 62.1a 3 - #4's 3 - #4's 3 - #14's 1 - #8
25 208v 78.2a 3 - #3's 3 - #3's 3 - #14's 1 - #6
30 208v 92a 3 - #2's 3 - #2's 3 - #14's 1 - #6
40 208v 120a 3 - #0's 3 - #0's 3 - #14's 1 - #4
PAGE 14
PAGE 15
Claddagh Controls, Ltd.
Magnetek HPV 600 (Close-Loop) File:HVP10hp150Imp.doc Parameter New Description A1 Contract Car Speed 150 fpm High speed Contract Motor RPM 1165 rpm A2 (slowdown e.g.: a value of 1 is a very long slowdown and a value of 8 is very rapid slowdown) Accel Rate 0 2.5 Acceleration Decel Rate 0 2.5 Deceleration Accel Jerk In 0 5 Initial start Accel Jerk Out 0 5 Accel end rounding Decel Jerk In 0 5 Initial slowdown Decel Jerk Out 0 5 Final rounding on decel Decel Rate 1 7.99 Final stop Decel Jerk in 1 7.99 Final stop Decel Jerk out 1 7.99 Final stop A3 Speed cmd 1 150 fpm High speed Speed cmd 2 35 fpm Out of zone & Inspection low speed Speed cmd 4 8 fpm Leveling speed Speed cmd 5 75 fpm Inspection high speed A4 Input L-L volts 208 volt A5 Motor ID 6 Number of poles Rated Motor power 10 hp Horse Power Rated Motor volts 208 v Rated Motor current 29.6 amp Motor Poles 6 Rated Motor speed 1165 rpm C2 Logic input 1 Drive enable Logic input 2 Run up Logic input 3 Fault reset Logic input 4 Run down Logic input 5 S-Curve sel 0 Logic input 6 Step ref b0 Logic input 7 Step ref b1 Logic input 8 Step ref b2 Relay Coil 2 Speed Regulator Release
file:
CLADDAGH ELECTRONICS,LTD.
Date: 19Sep’09
16
Description: IP8300-PLUS w/ Hole Counting & Binary
Position Page:
IP2003A06
Sensors / Magnets w/ Shaded area are South Pole
1st Floor
Row
2
Row
3
center
---------------- TARGETS ---------------
----------- SENSORS -----------
Material:
…. Targets: UL, DL & DZ
…. Targets: P1, P2 & P4
Job Address:
Mount Relay BoxOn Top of Kindoff
Mount Under Crosshead
Note:All Sensors / Magnets are North Pole except
UL2 ¾"
2 ¾" DL
Note 1: When UL & DL are on
Leveling target, the car is level.
DP1 & DP2 are optical hole counters
6"
Row
4
DZ
Row
5
Row
1
P41 ½"
1 ½" P2
4 ½" P1
…. Targets: P1 & P2 or P2 & P4 6"
3"
Note 2: If you have a GAL MOVFR door operator, DO NOT RUN LEVELING
UNIT WIRING in the SAME PIPING or TRAVELER or CABLE
Leveling
Binary
Position
P13"3"
…. Feet of 3" Steel Tape
…. Tape Bracket
…. Rail Bracket
…. Mounting Bracket
P2,P46"
DP1
DP2
Terminals X1 & X2 are for 120Vac supply
HC1+
HC1-
HC2+
HC2-
Twisted pair
Hole Counter #1
Twisted pair
Hole Counter #2
HC2+
HC1+
HC2-
shield
Top of Car to Motor Room
HC1-
Ground at controller side
only
5th Floor
P13"
P43"
3"
4th FloorP43"
3"
3rd Floor P1,P26"
2nd FloorP23"
6th Floor
3"
X1, FIP
X2, 00120Vac supply
DL.
DZ1, DZ.
UL.
P4, IP4.
P1, IP1.
P2, IP2.
CM, 200
file:
CLADDAGH CONTROLS LTD.
Date: 27Jun’09
17
Description:
Page:
RemonCarSim
EthernetCable
ENTER
MODE
DOWN
UP
MCU1P1
LCD
RUN
RST
PWR
TXD
RXD
POT24Vdc Power from PLC Fuse F14S
24D00
GND
Fuse F8SFuse F1SFuse F2SFuse F3S
Term. 200Term. FL1Term. GV1Term. CS1
2345
Fuse F13S Term. 100 1
Fuse F4S Term. HD1 6Fuse F5S Term. CD1 7Fuse F6S Term. CNL 8
Fuse F9SReverse Phase
Fuse F11S
Term. 201RPR 8Term. 203
2345
Fuse F7S Term. CSL 1
678
00
L1A, L2A, L3A208Vac, 3ph
‘A’ car
120Vac Inputs120Vac Inputs Voltage Monitor
To PLC RS-485DB15 Cable M/F
RXRXTXTXGRD
TX
RX
Remote Monitor / Ethernet
Remote Monitoring board including Trip Counter & Line Voltage monitoring
Fuse F10S Term. 202
Fuse F15S Term. 202A
file:
CLADDAGH CONTROLS LTD.
Date: 26Jun’09
18
Description:
System: Ethernet/WLAN/LAN/PC Page:
RemonOverview
Duplex
Car ‘A’Car ‘B’
Group
Ethernet
Ethernet toWireless
TCP/IP unique addressWLAN
Wireless Local Area Network
Building # ...
Duplex
Car ‘A’Car ‘B’
Group
Ethernet
Ethernet toWireless
TCP/IP unique address
Building # ...
Duplex
Car ‘A’Car ‘B’
Group
Ethernet
Ethernet toWireless
TCP/IP unique address
Building # ...
Simplex
elevator
Ethernet
Ethernet toWireless
TCP/IP unique address
Building # ...
Simplex
elevator
Ethernet
Ethernet toWireless
TCP/IP unique address
Building # ...
Simplex
elevator
Ethernet
Ethernet toWireless
TCP/IP unique address
Building # ...
GatewayTCP/IP unique address
NYCHA Houses, with Duplex elevators
NYCHA Houses, with Simplex elevators
PC Monitoring Station
TCP/IP unique addressServer/Router
Remote Monitoring Site # 1 of 4
PC Monitoring Station
TCP/IP unique addressServer/Router
LAN
Loca
l Are
a N
etw
ork
Example Monitoring System
GatewayTCP/IP unique address
LANLocal Area Network
Remote Monitoring Site # 2 of 4
Remote Monitoring Site # 4 of 4
Remote Monitoring Site # 3 of 4
Management Office
Management Office
Ethernet
Ethernet
WLANWireless Local Area Network
file:
CLADDAGH CONTROLS LTD.
Date: 16Jun’08
19
Description:
Model Discription Page:
ModelDiscription
Drive Model Number Ref: HPV 600 manual, specifications, page 6
The HPV 600 nameplate contains the model number, which provides complete identification of the drive.
HPV 600Drive model
Input voltage2 = 230 volts4 = 460/400 volts
Continuous output current
Option #1
Software programControl board1,2 = fixed terminal blocks
(North America) 3 = fixed terminal blocks
(European)
Control boardE = elevator operatorN = no operator0 = no encoder option card
(open-loop)R = incremental encoder card
(closed-loop)Option #20 = no option card2 = RS-422 and analog output card4 = RS-422 card8 = RS-485 card