coordinate measuring machines -...

Q-1

Coor

dina

te M

easu

ring

Mac

hine

s

www.tesabs.ch

Q-2Q-2

MH3D MH3D M MH3D HP MH3D RCReflex PC-Dmis High Precision Remote Control03939040 03939124 03939039 03939120

Reflex PC-Dmis Reflex Reflex–– –– –– •3 µm 3 µm 2,5 µm 3 µm–– –– –– –––– –– ––

10 mm/s-20 mm/s0,001 mm 0,00001 mm 0,001 mm 0,001 mm210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 980 x 1700 mm38 x 87 x 64 in 38 x 87 x 64 in 38 x 87 x 64 in 37 x 39 x 67 in600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm24 x 30 x 17 in 24 x 30 x 17 in 24 x 30 x 17 in 24 x 30 x 17 in

Machine-type

Order numberDisplacement in either axis Manual Manual Manual Manual + MotorisedSoftwareRemote controlAccuracyAccelerationVelocity 1 µm/step

Display resolution WeightOveral dimensions of the machine (L x D x H)Max. workpiece dimensions (X x Y x Z)Warranty 1 year 1 year 3 years 1 yearMaintenance agreement On request on request 2 years on request

TESA Micro-Hite 3D Sales Programme

C O O R D I N A T E M E A S U R I N G M A C H I N E S

TESA MICRO-HITE AND TESASTAR TO ACCESS THE WORLD OF THREE- DIMENSIONAL INSPECTIONThe small TESA Micro-Hite coordinate measuring machine is unique in more than one way. Being the missing link between the hand held tool andthe conventional CMM, this machine is also the only one of its kind that offers such a favourable price/performance relationship.Manufactured under the SWISS MADE label on our Renens-based productionsite, each model is mounted in a dedicated assembly cell that meets the highrequirements for accuracy. Besides a resolution to the micron, the MH3D is surprisingly easy to use aswell. Several versions are avilable to allow for optimum adaptation to theUser’s needs.

Main Features• Ergonomic design as a result of an in-depth analysis.• Triangular-style bridge guaranteeing high stability in

the X-axis.• 22 air bearings ensuring frictionless motion in each

coordinate direction.• TESA’s patented optical system.

Q-3

TESASTAR 03939020 TESASTAR-i 03939030 TESASTAR-m 03939050

MH3D DCC MH3D DCC NS MH3D DCC MH3D DCC NSNational School 700 mm 700 mm

03939140 03939130 03939142 03939156 03939131 03939158

PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis

• • • • • •2,5 µm 4 µm 2,5 µm 2,5 µm 4 µm 2,5 µm1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2

350 mm/s 350 mm/s 350 mm/s 350 mm/s 350 mm/s 350 mm/s0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm223 kg / 490 lbs 223 kg / 490 lbs 223 kg / 490 lbs 325 kg / 715 lbs 325 kg / 715 lbs 325 kg / 715 lbs1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm 1160x1280x2320 mm 1160x1280x2320 mm 1160x1280x2320 mm46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in 46 x 53 x 91 in 46 x 53 x 91 in 46 x 53 x 91 in600x750x430 mm 600x750x430 mm 600x750x430 mm 600x950x430 mm 600x950x430 mm 600x950x430 mm24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in

MH3D DCC with MH3D DCC Motorisedmotorised probe head 700 mm

DCC DCC DCC DCC DCC DCC

up to up to up to up to up to up to

1 year 1 year 1 year 1 year 1 year 1 yearon request on request on request on request on request on request

Two software products availableTESA Reflex The reference in terms of user-friendliness and efficiency. Made for operatorsof all skill levels – learning takes a few hours only.

PC-Dmis from WilcoxThe powerful metrology software tool used by most major well-known brandnames involved in manufacturing.

Three probe heads availableOne probe head for every inspection task.With its own family of probe heads integrating a high-precision SWISS MADEmechanics, TESA offers a complete solution for three-dimensional measure-ment.


Q-4

General

✓

EN ISO 10360-1

CMM with moving bridge.

Measuring systems alongwith air bearing guiding inthe three axes.

Measuringspans (X/Y/Z) :

460 x 500 x 420 mmReflex :0,001 mm or0.00001 in

PC-Dmis: 0,00001mmManual probing movements.

Fine adjust device availableas an option.

Light alloy machine base; granite measuring table.Opto-elecronicmeasuring systemsbased on incremen-tal glass scales

0,039 µm(CMM)

760 mm/s

TESA Reflex89 x 118 mmdisplay fieldalong with

illuminated background7-decade display (digits) plus sign for

the measured values.Menu-driven User’s guidethrough icons .

RS 232

Accuracy

3 µm

Measurementuncertainty as per VDI/VDE:

U1 = (3 + 3 • L/1000) µmU3 = (3 + 4 • L/1000) µm(L in mm)


TESA Micro-Hite 3D, Manual• Fast and easy workpiece alignment.• Point-to-point part probing or manual scanning.• ZMouse for significant time savings.• Inspection report in A4 format.

Main Features• Two probe heads available – i.e. TESASTAR with adjustable trigger force

and TESASTAR-i with indexing capability.• Modular design – The machine can be supplied with or without fine adjust

option, and may also be used in conjunction with a CCD camera that turnsit into an optical system capable of performing non-contact measurement.

Q-5

03939040 03939041 03939042 03939043 03939124MH3D MH3D MH3D MH3D MH3D M

PC-Dmis

– – ● ● ●

03939020 ● – ● – –03939030 – ● – ● ●

03969040 ● ● ● ● ●

03960170 ● ● ● ● –03960177 – – – – ●

03960186 – – – – ●

03969006 ● ● ● ● –03969011 ● ● ● ● ●

04760053 – – – – ●

82-703-1 ● ● ● ● ●

049746 ● ● ● ● ●

Workpiece related features

Maximumdimensions: X = 600 mm,

Y = 750 mm, Z = 430 mmMaximumweight : 227 kg

CMM relatedfeatures

Overall dimensions:

970 x 1620 x 930 mm(L x H x D)

Net weight : 220 kg (with granite table

included).Table alone: 99 kgGross weight : 250 kg.

Air pressure: 3,9 bars

(70 to 120 psi).Air absorption: 21 Nl/min.

115 to 230 Vac± 10%, 50 to 60 Hz.

>Power consumption: 0,3 to 0,7 A.

20° ± 1°C

13°C to 35°C

✓

Shipping box:115x220x110 cm(L x H x D)

Inspectionreport

Manual TESA Micro-Hite 3D running TESA Reflex or PC-Dmis (main version)

Consisting of :Fine adjustment deviceTESASTAR probe headTESASTAR-i indexable probe headStyli kit, M3Control panel with TESA ReflexXNPCI cardPC-Dmis PRO application softwarePCMCIA memory cardReference sphereDELL computerGranite measuring tableAir filter and regulator


TESA Micro-Hite 3D PC-Dmis, manualThe machine that combines ease of use with the powerful computing capability of PC-Dmis – the enterprise-wide metrology software that allows Users to get complete measurement results from any single geometric form element previously measured.

Main Features• PC-Dmis application software.• Computer equipped with Windows XP.• TESASTAR-i indexable probe head.• Fine adjustment device.

Q-6

General

✓

EN ISO 10360-1

CMMwith moving bridge.

Measuring systems alongwith air bearing guiding in thethree axes.

Measuring volume (X/Y/Z) :

460 x 500 x 420 mm

0,001 mm0.00001 in

Manually operatedor motorisedLight alloy machine base; granite measuring table.Opto-electronicmeasuring systems based

on incremental glass scales

0,039 µm(CMM)760 mm/s for themanual version or1 µm/step, 10 or

20 mm/s for the motorised one.

Control Panel89 x 118 mm display fieldalong with

illuminated background

7-decade display(digits) plussign for the

measured values.Icon-base User’s guide.

RS 232

Accuracy

3 µm

Measurementuncertainty asper VDI/VDE:

U1 = (3 + 3 • L/1000) µmU3 = (3 + 4 • L/1000) µm(L in mm)


TESA Micro-Hite 3D RC

Added version to the existing range of TESA small CMMs – Permits exactpositioning on complex workpieces – Includes 3 servomotors controlledsepa rately over a joystick, each enabling the machine to move in the threecoordinate directions with a positioning down to the micron – Makes manualdisplacement through the fine adjust option also possible – Performs value capture using a single button – Well-suited for use with a CCD camera foroptical measurement.

Main Features• Motorised displacement in all

three axes X/Y/Z at a selectablespeed of 1 µm/step, 10 mm/s or 20 mm/s.

• Manual operation in each coordinate axis at the speed of 760 mm/s.

• Fine adjustment device.• TESASTAR-i indexable probe head.• TESA Reflex application software

learned in a few hours only.• Joystick with integrated ZMouse.

Q-7

03939120

039390300396904003960170039690060396901182-703-1049746052283

Slow 1 µm/pas

Middle 10 mm/s

Fast 20 mm/s




CMM relatedfeatures

Overall dimensions:

970 x 1620 x 930 mm(W x H x D)





115 to 230 Vac± 10%, 50 to 60 Hz.

Power consumption: 0,3 to 0,7 A.

20° ± 1°C

13°C to 35°C

✓

Shipping box:115x220x110 cm(W x H x D)

Inspectionreport

EN ISO 10360-2

TESA Micro-Hite 3D RC

TESA Micro-Hite 3D RCMain version with fine adjust option plus indexable probe head

Consisting of :TESASTAR-i indexable probe headStyli kit, M3Control panel with TESA Reflex softwarePCMCIA memory cardReference sphereGranite measuring tableAir filter and regulatorJoystick


Q-8

General

✓

EN ISO 10360-1


Measuring systems alongwith air bearing guiding inthe three axes.

Measuring volume (X/Y/Z) :

460 x 500 x 420 mm

0,001 mm0.00001 inManualprobingmovementLight alloy machine base; granite measuring table.Opto-electronicmeasuring systems based


0,039 µm(CMM)

760 mm/s

Control Panel89 x 118 mm display fieldalong with

illuminated background

7-decade display(digits) plussign for the

measured values.Icon-base User’s guide.

RS 232

Accuracy

3 µm

Measurementuncertainty asper VDI/VDE:

U1 = (2,5 + 3 • L/1000) µmU3 = (2,5 + 4 • L/1000) µm(L in mm)


TESA Micro-Hite 3D HPThe solution for greater accuracy and safety

Most reliable mechanical concept – Outstanding repeatability for this type of machine – Light alloy construction – Low sensitivity to temperature variations – Guaranteed technical features – Delivery scope with maintenanceagreement included.• All mechanical components have the same coefficient of linear expansion.• Calibration with updated certificate on a yearly basis are both part of

the maintenance agreement.

Main Features• Repeatbility to 2,5 µm.• Fine adjust option.• TESASTAR-i indexable probe head.• TESA Reflex application software

learned in a few hours.• Calibration certificate to

ISO 10360-2.• 3-Year warranty.• 2-Year maintenance.• Excellent Price/Performance

relationship.

Q-9

03939039

039390300396904003960170039690060396901182-703-1049746

03939020039390300393903103969009039690070396900503969031039690010396017582-16310396909503969003039690400396901003960177039601860396019003960222039602230476003504760053




CMM relatedfeatures

Overall dimensions:

970 x 1620 x 930 mm(W x H x D)





115 to 230 Vac± 10%, 50 to 60 Hz.

>Power consumption: 0,3 to 0,7 A.

20° ± 1°C

13°C to 35°C

✓

Shipping box:115x220x110 cm(W x H x D)

Inspectionreport

EN ISO 10360-2

TESA Micro-Hite 3D HP

TESA Micro-Hite 3D HPBasis version with fine adjust option plus indexable probe head

Consisting of :TESASTAR-i indexable probe headStyli kit with M3 coupling threadControl panel with TESA Reflex application softwarePCMCIA memory cardReference sphereGranite measuring tableAir filter and regulator

TESASTAR probe headTESASTAR-i probe headTESASTAR-i probe head M8ReflexScan application softwareRS232 connecting cableConnecting cableMatrix printerCabinet with table topAir saverTESA practice pieceHexagon practice pieceDust coverStyli kit with M3 coupling threadSet of clampsXNPCI cardPC-Dmis ProXNPCI application softwarePC-Dmis ProReflex application softwareKit camera along with paper reticleKit camera along with crossline generatorTFT viewing screen 17''PC DELL with extended PCI slot (XnPCI)

Optional Accessories for Manual CMMs


Q-10

✓

700500

General

✓

EN ISO 10360-1


Measuring systems along with air bearing guiding in all three axes.

Measuring volume(X/Y/Z):

DCC machine version 454440 x 500 x 410 mmDCC machine version 474440 x 700 x 410 mm

0,00001 mm

Motorised

Light alloy machine base; granite measuring table.Opto-electronicmeasuring systems based


1730 mm/s2

350 mm/s

✓

AccuracyMeasurementuncertainty asISO 10360-2

(2,5 + 3,9 • L/1000) µm(L in mm)


TESA Micro-Hite 3D DCC 454 and 474with Indexable Probe HeadHigh-performance, fully motorised co-ordinate measuring machine – Made to meet the highest requirements not only on the shop floor, but also in theinspection laboratory – Equipped with PC-Dmis that’s able to handle all theneeded functions – Provided with a number of accessories that allow easyadaptation to User’s needs.

Main Features• Motorised displacement in the

three coordinate axes using thejoystick.

• Displacement speed of 350 mm/s.• Repeatability to 3 µm.• TESASTAR-i indexable probe head.• PC-Dmis PRO application soft-

ware.• PC, Windows XP and machi ne

base included in the scope ofdelivery.

Q-11


TESA Micro-Hite 3D DCC with Motorised Probe HeadAutomated version fitted with TESASTAR-m – Provides enhanced measuringcapabilities through the use of dedicated accessories such as the modularprobe changer.

Main Features• Motorised displacement in either

of the 3 axes using the joystick.• Displacement speed of 350 mm/s.• Repeatability to 3 µm.• TESASTAR-m motorised probe

head.• PC-Dmis PRO application soft-

ware.• PC, Windows XP and machine



Maximumdimensions(X/Y/Z):

630 x 750 x 420 mm(DCC 454)630 x 950 x 420 mm(DCC 474)

Maximum weight :

227 kg(DCC 454)200 kg(DCC 474)

CMM relatedfeatures

Overall dimensions:(W x D x H)


Net weight of both versionsDCC 454 / 474 :

223 / 325 kg (with granitmeasuring table);Table alone: 99 / 120 kg.Gross weight: 350 / 455 kg

Air pressure: 4 bars


115 to 230 Vac± 10%, 50 to 60 Hz.

Power consumption: 600 W

20 ±1°C

13°C to 35°C

✓

Shippingbox(W x D x H)

DCC machine version 454135 x 135 x 218 cmDCC machine version 474140 x 158 x 220 cm

Inspectionreport

EN ISO 10360-2

Q-12

General

✓

EN ISO 10360-1


Measuring systems along with air bearing guiding in all three axes.

Measuring volume(X/Y/Z):

DCC machine version 454 NS440 x 500 x 410 mmDCC machine version 474 NS440 x 700 x 410 mm

0,00001 mm

Motorised

Light alloy machine base; granite measuring table.Opto-electronicmeasuring systems based


1730 mm/s2

350 mm/s

✓

AccuracyMeasurementuncertainty asISO 10360-2

(4 + 4 • L/1000) µm(L in mm)


TESA Micro-Hite 3D DCC NSThe intelligent solution for studentsSpecially configured for educational applications in technical schools and universities – Built for easy learning of its handling, the machine also gives students the opportunity to find out the many possibilities of three-dimensional measuring.

Main Features• Motorised displacement in either

axis X, Y and Z over the joystick.• Repeatability to 4 µm.• Displacement speed of 350 mm/s.• TESASTAR probe head.• PC-Dmis PRO application soft-

ware.• PC, Windows XP and machine


Q-13

039691420396019603960197039690950476005303939074

MH3D DCC MH3D DCC MH3D DCC NS

454: 03939142 454: 03939140 454: 03939130474: 03939158 474: 03939156 474: 03939131

03939020 – – •03939030 – • –03939051 • – –03969365 • – –03939072 • – –03939102 • – –03969100 • – –03969011 • • •03969087 • – –82-2901 • • –M1604.6011 • • •M1604.6025 • • •03960183 • • •04760023 • • •04760004 – – •04760035 • • –

Workpiece relatedfeatures

Maximumdimensions(X/Y/Z):

630 x 750 x 420 mm(DCC 454)630 x 950 x 420 mm4(DCC 474)

Maximum weight

227 kg(DCC 454)200 kg(DCC 474)

CMM relatedfeatures

Overall dimensions(W x D x H)


Net weight of both models DCC 454 / 474:

223 / 325 kg (with granite measuring table);Table alone: 99 / 120 kg.Gross weight: 350 / 455 kg



115 to 230 Vac± 10%, 50 to 60 Hz.

Power consumption: 600 W.

20° ± 1°C

13°C to 35°C

✓

Shippingbox(W x D x P)

DCC machine version 454135 x 135 x 218 cmDCC machine version 474140 x 158 x 220 cm

Inspectionreport

Kit TESASTAR-mPC-Dmis CAD application softwarePC-Dmis CAD++ application softwareHexagon practice piecePC DELL 4 running PC-Dmis CADTESASTAR-p probe kit

For a detailed description of the full range of TESASTAR accessories, refer to the next pages.

Motorised probe head Indexable probe head Educational

TESASTAR probe headTESASTAR-i probe headTESASTAR-m probe headAdapter with M8 threadTESASTAR-p touch trigger probeTESASTAR-ae electronic interfaceCable KitReference sphereStyli-KitMachine supportJoystickUMP 360 ControllerPC-Dmis PRO application softwarePC DELL, Windows XPScreen 15”Screen 17”

TESA Micro-Hite 3D DCC – 3 versions available


Optional Accessories for DCC coordinate measuring machines

TESASTAR-m

TESASTAR-r

TESASTAR TMA

TESASTARM8/M8

TESASTARTKJ

TESASTARM8adapter

TESASTAR-ae

TESASTAR-p

TESASTAR-mp

TESASTAR-pr

HOLD

Q-14


TESASTAR ACCESSORIESThe Valuable Addition to CMMs

With the introduction of its comprehensive range of probe heads, TESA hasproven its ability to develop high technology products, thus providing alloperators with the safety they need. Each probe head embodies a SWISSMADE mechanics along with a sophisticated electronics.Among other dedicated accessories for 3D measurement like the modularprobe rack, this full range also includes a wide variety of touch trigger probes and styli.

Q-15

✓

EN ISO 10360-1

Manual

M3

Storage temperature range:

-30°C to 60°C.Operating temperature range:

10°C to 40°C (relativehumidity 80 %).

Coordinatedirections: ±X, ±Y, +ZTravel of the stylus:

X/Y ±20°, Z + 6 mm

ShippingboxInspectionreport with a declaration of conformity

TESASTAR-i168 indexingpositionsIndexation in increment of 15°

clearly visibleProbe orientation: A 0 up to 90° B ±180° Each axis can belocked by means of 2 push-buttons

TESASTAR Probe Heads

Main Features• High-precision probe head with

adjustable trigger force.• Swivelling in one coordinate

direction.

Ideally suited for use on small-sized coordinate measuring machines – Priceis a contributing factor for this compact and cost-effective probe head withadjustable trigger force.

TESASTAR-i Probe Head and TESASTAR-i M8

Main Features• High-precision, indexable probe head.• Adjustable touch trigger probe.• Excellent repeatability. No need for requalification of the probe between

each new orientation.• Possible swivelling of the stylus through to 168 positions by steps of 15°.• Indexation clearly shown.

Issued from the latest TESA’s concept enclosing a probe head coupled with a touch probe for CMM inspection. The possible indexation by increment of15° in two coordinate axes allows the stylus to be oriented in 168 positions.Touch triggering comes about through the built-in sensor with a repeatabilitythat makes this head capable to carry out measurements to the highest preci-sion level. The operator is constantly informed about the angular probe posi-tion. Single-handed release.


Q-16

✓

EN ISO 10360-1

Angular positioningand rotation: A +90° to -115°B 0 to ±180°Total number of positions: 2952Rotation through to 90° within 4 sec. approx.Positioning repeatability : 0,5 µm

Rotation torque: 0,6 Nm

Overall dimensions:68 x 108 x 78 mm(W x H x D)

< 900 g

TESASTAR-e

5° increment

Motorised

10°C to 40°C

–10°C to 70°C

Shippingbox

✓


TESASTAR-m Motorised Probe HeadAs High-Tech component for its level of precision and perfection, thismotorised probe head is linked to the TESASTAR-r electronic interface controlled over the powerful PC-Dmis metrology software.Pivoting through to ±180°, this probe head can reach angles contained within+90° to -115° by step of 5°. The 90° rotation is achieved in less than 2 seconds. Its robust construction combined with a strong rotation torqueenable the addition of extension rods with lengths up to 300 mm.TESASTAR-m is convenient for all CMMs, regardless of their type or theirbrand. Equipped with the kinematic joint, this head can be fitted with anyTESA touch probe, but also many other ones currently offered on the market.

Main Features• Motorised probe head for 3D

workpiece inspection.• Angular positioning and rotation

by step of 5°.• Total number of positions : 2952.• Several configurations available

for optimum adapation to thewidest choice of CMMs.

• SWISS MADE.

Q-17

03939020 TESASTAR ≤ 0,75 µm – 0,1÷0,3N M3 – –03939030 TESASTAR-i ≤ 0,35 µm ≤ 1,5 µm 0,1÷0,3N M3 15° 16803939031 TESASTAR-i M8 ≤ 0,35 µm ≤ 1,5 µm 0,1÷0,3N M2 15° 16803939050 TESASTAR-m – ≤ 0,5 µm – TKJ 5° 2952

03969142

03939051039390710393910203969100039691130396908703969365

03939020039390240393902503939027

03939030

03939031

03969071039690720396907303969074

03939051039390520393905303939054039390550393905603939057

Unidirectional Positioning Positionsmanualmanualmanualmotorised

Kit TESASTAR-m DCC

Consisting of :TESASTAR-m motorised probe headTESASTAR-p SF touch trigger probeTESASTAR-ae electronic interfaceSet of connecting cablesAdapter set for UMP360 controllerStyli-Kit (also see page Q-27)TESASTAR adapter M8

TESASTAR probe headVersion for MH3D coordinate machines with a DIN connector, 5-pin Version with a LEMO connectorVersion with a Sub-D 15-pin connectorVersion with a Sub-D HD 15-pin connector

TESASTAR-i indexable probe headVersion for MH3D coordinate machines

TESASTAR-i M8 indexable probe headVersion for MH3D coordinate machines

Connecting cables for other machine versionsTESASTAR-i cable with DIN connectorTESASTAR-i cable with LEMO connectorTESASTAR-i cable with Sub-D 15-pin connectorTESASTAR-i cable with Sub-D HD 15-pin connector

TESASTAR-m motorised probe headVersion for MH3D DCC coordinate machines along with a 9,5 mm dia. mounting rod and Sub-D HD 15-pin connectorVersion with both a 20 mm mounting rod plus Sub-D 15-pin connectorVersion with a Sub-D HD 15-pin connectorVersion with both a 9,5 mm dia. mounting rod plus Sub-D 15-pin connectorVersion with both a 20 mm dia. mounting rod plus Sub-D 15-pin connector (for DEA small CMMs)Version with both a 9,5 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)Version with both a 20 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)

Kit TESASTAR-m for DCC coordinate measuring machines


TESASTAR, TESASTAR-i and TESASTAR-m Probe Heads

There are several versions of the TESASTAR probe head available. It is, therefore, most important thatyou choose the version that’s convenient for your own CMM based on the table below. If necessary, donot hesitate to ask your local TESA sales representative.

Q-18

03939070 TESASTAR-p LF – Low Force 0,055 N, L = 10 mm 0,35 µm03939071 TESASTAR-p SF – Standard Force 0,08 N, L = 10 mm 0,35 µm03939072 TESASTAR-p MF – Medium Force 0,10 N, L = 25 mm 0,5 µm03939073 TESASTAR-p EF – Extended Force 0,10 N, L = 50 mm 0,65 µm03939074

✓

Holder witha M2 thread

13,2 mm

26,3 mm long

5 measuringdirections±X, ±Y, +Z

9,5 g

External600 µA

Stylustravel :

X/Y ±14°, Z +4 mm

IP50

10°C to 40°C

-10°C to 70°C

Suitedcarrying caseInspection reportwith a declaration of conformity

RedYellowGreenBlue

Probe Kit (4 items)


TESASTAR-p Touch Trigger ProbesIntegrated into a small module, each probe provides a touch force triggered in 5 directions – They are fitted with a M8 mounting thread for use on anyexisting probe head, whether manually operated or motor driven – Four models are available with a varying trigger force contained within 0,05 and0,10 N.

03969365 31 mm 64 g03969366 140 mm 84 g03969367 300 mm 121 g

03969360 TESASTAR-KJ 50 50 mm 80 g03969361 TESASTAR -KJ 100 100 mm 90 g03969362 TESASTAR-KJ 200 200 mm 122 g03969363 TESASTAR-KJ 300 300 mm 150 g

03969065 TESASTAR M8 50 mm 25 g03969066 TESASTAR M8 100 mm 52 g03969067 TESASTAR M8 200 mm 75 g03969077

03969369

Q-19

03969365

03969360

03969077

✓

EN ISO 10360-1

Kinematic joint with M8 mounting threadTESASTAR M8 adapter ALU + TCTESASTAR M8 adapter ALU + TCTESASTAR M8 adapter ALU + TC

Extension rods with kinematic jointALU + TCALU + TCALU + TCALU + TC

Extension rods with M8 mounting threadALUALUALU

Kit TESASTAR M8 (3 items)

Adapter for Renishaw Autojoint touch trigger probesTFA adapter

Extension Rods and Other AccessoriesAll these accessories are part of the TESA’s sales programme speciallydesigned for three-dimensional measurement – Made from light alloy (ALU)or tungsten carbide (TC) – Swiss Made quality standard.


Q-20

✓

03939170 TESASTAR-mp LF – Low Force 0,055 N, L = 10 mm 0,35 µm03939171 TESASTAR-mp SF – Standard Force 0,08 N, L = 10 mm 0,35 µm03939172 TESASTAR-mp MF – Medium Force 0,10 N, L = 25 mm 0,5 µm03939173 TESASTAR-mp EF – Extended Force 0,10 N, L = 50 mm 0,65 µm0393917403939175

M8

5 m

m37

,1 m

m

15 mm

13,5 mm

M8 (probe body) or M2 (stylus) coupling threads

15 mm

Length 37,1 mm Orientation in 5 directions±X, ±Y, +Z

13,6 g (probe body)11 g (stylus)

External600 µAStylus tilting throughX/Y ±14°, Z +4 mmTriggeringforce:10N

IP30

10°C to 40°C

-30°C to 60°C

ShippingpackagingInspectionreport witha declaration of conformity

RedYellowGreenBlue

TESASTAR-mp probe bodyKit of 4 touch trigger probes (LF, SF, MF, LF) plus 1 TESASTAR-mp probe body

TESASTAR-mp with touch triggering force has two main parts, i.e. the stylusand the probe body. The coupling system for these parts that’s both isostaticand magnetic provides a positioning repeatability that let the probe be chang -ed manually or automatically, without the need for requalification of the stylus.Four models of same size, but with a varying triggering force for adaptation to a wide number of measuring applications are available. TESASTAR-mp can be oriented in 5 directions (±X, ±Y, +Z), no matter what the model used.

TESASTAR-mp Magnetic Probes for Probe Heads


Q-21

✓

H mm03939180 15003939181 15003939182 15003939185 9003939186 9003939187 9003939190

03939192

H =150 or 90 mm L = 73,4 (2 modules)D = 60 ,3 mm

IP50

10°C to 40°C

–30°C to 60°C

Shippingpackaging

TESASTAR-pr 2 modulesTESASTAR-pr 4 modulesTESASTAR-pr 6 modulesTESASTAR-pr 2 modulesTESASTAR-pr 4 modulesTESASTAR-pr 6 modulesTESASTAR-pr additional modules (2 items)TESASTAR-pr additional modules (2 items) along with adapter for TESASTAR-r

TESASTAR-pr with modular design allows automated changing of all magnetic probes while also ensuring the storage and needed protection of the unused ones. Several models having a varying height are availablealong with number of modules that can be chosen according to User’s needs.

TESASTAR-pr Modular Probe Changer


Q-22

03939080039390810393908203939083039391100393911103939112

039693700393909103939092

0393907303969208

TESASTAR-r with 3 modulesTESASTAR-r with 5 modulesTESASTAR-r with 9 modulesMobile probe for MH3D DCCTESASTAR-r with 3 modules plus clamp for GLOBAL machinesTESASTAR-r with 5 modules plus clamp for GLOBAL machinesTESASTAR-r with 9 modules plus clamp for GLOBAL machines

OptionalRising block, L=100 mmTESASTAR Active module, 40 mmTESASTAR Active module, 65 mm

TESASTAR-p EF touch trigger probeStylus with M2 thread and a 8 mm dia. ruby ball tip, L=10 mm

✓

Minimumdimensions(3 modules) :

230 x 350 x 120 mm (W x H x D)

10°C to 40°C

–10°C to 70°C

Suitedcarrying case

TESASTAR-r Main Components


TESASTAR-r Modular Probe ChangerUniversal component with modular design (3, 5 or 9 modules) – Allows theprobes to be exchanged automatically – Additional modules with a varyingwidth (40 or 65 mm) are also available to suit the highest number of touchprobes and tools – The rack base may optionally be elevated.

Q-23

039391000396910403969118

039391020396910003969117

03969113

0396912403969125

TESASTAR-e electronic interfaceCable kit TESASTAR-e to MH3D DCCCable kit TESASTAR-e to B&S Global

TESASTAR-ae electronic interfaceCable kit TESASTAR-ae to MH3D DCCCable kit TESASTAR-ae to B&S Global

Adapter kit for UMP360 controller unit

Optional AccessoriesSeries cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 3 m. Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 5 m.

✓

✓

10°C to 40°C

–10°C to 70°C

1 kg

24 V DC66 W

145 x 90 x 105 mm

Suitedcarrying case


TESASTAR-e or TESASTAR-ae Interface UnitExecute all commands such as distributing the probes, locking the variouscomponents, choosing the right voltage, ensuring the probe head or theprobe rack – Both are generated from the computer with a direct action on the way the probe head and the rack are moved. • The choice of either unit depends on the used configuration as the

machine may either be equipped with the motorised probe head alone or linked to TESASTAR-r.

mmA Ø L B g

03969201 M2 1 10 4,5 0,303969202 M2 2 10 6 0,303969203 M2 3 10 7,5 0,403969204 M2 4 10 10 0,503969205 M2 5 10 10 0,703969206 M2 6 10 10 103969208 M2 8 11 11 1,5

03969212 M2 2 20 14 0,503969213 M2 3 20 17 0,503969214 M2 4 20 20,2 0,8

03969220 M2 0,5 10 3 0,303969221 M2 1 20 7 0,603969222 M2 2 20 15 0,45

03969301 M3 1 21 4 1,103969302 M3 2 21 8 1,103969303 M3 3 21 12 1,103969304 M3 4 21 17 1,403969305 M3 5 21 21 1,55

03969333 M3 3 31 22 1,403969334 M3 4 31 27 203969335 M3 5 31 31 2,5

03969310 M3 0,5 21 3 1,103969312 M3 2 21 15 0,8

03969322 M3 2 30 22,5 1,303969323 M3 3 30 22,5 1,4

03969260 M2 4 50 3 1

✓

B

L

Ø A

1

Ø

L

A

B

2

Q-24

Probe shaft

Styli for 3D Probe Heads1 M2 Mounting thread, L = 10 mmStylus with a 1 mm dia. ruby ball tip STSStylus with a 2 mm dia. ruby ball tip STSStylus with a 3 mm dia. ruby ball tip STSStylus with a 4 mm dia. ruby ball tip STSStylus with a 5 mm dia. ruby ball tip STSStylus with a 6 mm dia. ruby ball tip STSStylus with a 8 mm dia. ruby ball tip STS1 M2 Mounting thread, L = 20 mmStylus with a 2 mm dia. ruby ball tip STSStylus with a 3 mm dia. ruby ball tip STSStylus with a 4 mm dia. ruby ball tip STS1 M2 Mounting thread, tungstenStylus with a 0,5 mm dia. ruby ball tip TCStylus with a 1 mm dia. ruby ball tip TCStylus with a 2 mm dia. ruby ball tip TC1 M3 Mounting thread, L = 21 mmStylus with a 1 mm dia. ruby ball tip STSStylus with a 2 mm dia. ruby ball tip STSStylus with a 3 mm dia. ruby ball tip STSStylus with a 4 mm dia. ruby ball tip STSStylus with a 5 mm dia. ruby ball tip STS1 M3 Mounting thread, L = 31 mmStylus with a 3 mm dia. ruby ball tip STSStylus with a 4 mm dia. ruby ball tip STSStylus with a 5 mm dia. ruby ball tip STS1 M3 Mounting thread, tungstenStylus with a 0,5 mm dia. ruby ball tip TCStylus with a 2 mm dia. ruby ball tip TC1 M3 Mounting thread, tungstenStylus with a 2 mm dia. ruby ball tip TCStylus with a 3 mm dia. ruby ball tip TC2 M2 Mounting threads, carbonStylus with a 4 mm dia. ruby ball tip Carbon


STS for Stainless Steel

mmA Ø L B g

03969081 M2 2 18 20 1,303969055 M2 2 20 20 1,503969082 M2 2 18 30 1,703969056 M2 2 20 30 1,8

03969083 M3 2 18 20 2,203969057 M3 2 20 20 2,203969084 M3 2 18 30 2,503969058 M3 2 20 30 2,5

03969054 M2 7,5 7 1,103969046 M3 13 10 3,7

03969231 M2 10 0,503969232 M2 20 103969233 M2 30 1,6

03969044 M3 10 0,803969045 M3 20 1,8

03969061 M2 7 M3 0,503969062 M3 5 M2 0,5

03969059 M2 8 4,5 1,703969060 M3 12 6 3,8

03969065 M8 13 50 2303969066 M8 13 100 18 5503969067 M8 13 200 18 85

03969253 M2 3 13 4 0,5

03969270 M2 3 40 3,5 0,9

B

A

L

ØA A

L

B A

L

B

A

L

A

L

Ø

A

B

A

L

Ø

A

✓

1

2

3

4

6

A

B

A

L

5

A

L

Ø

B

A øB

L

7

8 Q-25

1

2

3

4

5

6

7

8

Probe shaftM2 Star Styli5-way star stylus – M2 STS

STS5-way star stylus – M2 STS

STSM3 Star Styli5-way star stylus – M3 STS

STS5-way star stylus – M3 STS

STSCrosspieces5-way crosspiece – M2 STS5-way crosspiece – M2 STSM2 ExtensionsExtension – M2, L = 10 mm STSExtension – M2, L = 20 mm STSExtension – M2, L = 30 mm STSM3 ExtensionsExtension – M3, L = 10 mm STSExtension – M3, L = 20 mm STSAdaptersM2/M3 adapter STSM3/M2 adapter STSArticulationsM2 articulation STSM3 articulation STSExtensions for probing headsExtension – M8, L = 50 mm ALUExtension – M8, L = 100 mm ALUExtension – M8, L = 200 mm ALUM2 Stylus, cylindrical3x4 mm in diameter STSExtension M2, carbonExtension M2, L = 40 mm Carbon


mmA Ø L B g

03969241 M2 6 10 2 0,603969242 M2 18 7,55 2,5 3,1

A

L

B

A

L

B

03969241 03969242

047866042086050697

S =

1,5

047866

050697

042086

80

Q-26

Probe shaftProbe discsM2 mounting thread, L = 10 mm STS+RubyM2 mounting thread, L = 7,55 mm STS

Standard AccessoriesTool key for stylus M2/M3Socket head key, 1,5 mmKey for carbon-fiber stylus


spherical diameter spherical diameter

042086 1 1047866 2 2 2 2049652 2 2050697 203969044 1 103969045 1 103969046 1 103969047 103969054 1 1 103969081 103969082 1 1 103969059 1 103969065 103969066 103969067 103969078 1 1 103969079 103969085 103969201 1 2 2 103969202 1 1 4 6 103969203 1 2 2 103969204 1 1 2 103969206 103969212 2 1 2 203969213 2 1 2 103969214 1 103969221

1 103969230 203969231 1 2 2 2 103969232 1 2 1 103969233 2 103969241

103969242

103969253 103969260

103969270

103969302 1 103969303 1 103969304 1 1

Q-27

Socket head key, 1,5 mmTool key for stylusTool keyTool keyExtension, M3, L=10 mmExtension, M3, L=20 mm5-way Crosspiece, M3 Mounted probe, 6,35 mm diameter5-way Crosspiece, M2 5-way Star stylus, M25-way Star stylus, M2Articulation, M2 Extension, M8, L=50 mmExtension, M8, L=100 mmExtension, M8, L=200 mmStorage case for accessoriesStorage case for accessoriesStorage case for accessories Stylus, 1 mm dia. ruby ball tip, M2Stylus, 2 mm dia. ruby ball tip, M2Stylus, 3 mm dia. ruby ball tip, M2Stylus, 4 mm dia. ruby ball tip, M2Stylus, 6 mm dia. ruby ball tip, M2Stylus, 2 mm dia. ruby ball tip, M2Stylus, 3 mm dia. ruby ball tip, M2Stylus, 4 mm dia. ruby ball tip, M2Stylus with a 1 mm dia. ruby ball tip,tungsten carbide, M2Extension, M2, L= 5 mmExtension, M2, L=10 mmExtension, M2, L=20 mmExtension, M2, L=30 mmProbe disc, 6 mm disc diameter,M2, L=10 mmProbe disc, 18 mm disc diameter,M2, L=7,55 mmCylindrical stylusCarbon-fiber stylus with ruby ball tip,M2, L=50 mmCarbon-fiber extension, M2, L=40 mmStylus, 2 mm dia. ruby ball tip, M3Stylus, 3 mm dia. ruby ball tip, M3Stylus, 4 mm dia. ruby ball tip, M3

Styli-Kits


TESA

STAR

Acc

esso

ry-K

it03

9690

40

TESA

STAR

Acc

esso

ry-K

it03

9691

01

Styli

-Kit

–M2

TESA

STAR

-m 0

3969

087

Styli

-Kit

1 – M

2 03

9690

75

Styli

-Kit

3 – M

2 03

9690

63

Styli

-Kit

8 – M

203

9690

86

Styli

-Kit

7 – M

203

9690

76

Exte

nsio

n-Ki

t03

9690

77

coordinate measuring machines -...

Documents